2011 Kawasaki KX250F Owners Manual - Page 167

2011 Kawasaki KX250F Manual

Page 167 highlights

TROUBLESHOOTING GUIDE 165 quality poor or type incorrect • Fuel Spark type incorrect • Engineplug overheating • ECU defective • Abnormal drive train noise - Piston slap: Piston clearance excessive Cylinder or piston worn Connecting rod bent Piston pin or piston pin holes worn Clutch noise: Clutch housing/friction plate clearance excessive Clutch housing gear excessive Metal chip jammed in clutch housing gear teeth Transmission noise: Crankcase bearing worn or damaged Transmission gear worn or chipped Metal chip jammed in gear teeth Engine oil level or viscosity too low Kick ratchet gear not properly disengaging from kick gear Kick shaft idle gear worn or chipped clearance incorrect • Valve Valve spring broken or weak • Camshaft or cam face worn • Valve lifterbearing worn • Valve noise: Other noise: Connecting rod small end clearance excessive Connecting rod big end clearance excessive Piston ring worn, broken or stuck Piston seized or damaged Cylinder head gasket leaking Exhaust pipe leaking at cylinder head Crankshaft runout excessive Engine mounts loose Crankshaft bearing worn Primary gear worn or chipped Camshaft chain tensioner defective Camshaft chain, sprocket, chain guide worn Decompression spring broken Flywheel magneto loose Drive chain noise: Drive chain slack improperly adjusted Drive chain worn Rear and/or engine sprocket(s) worn Drive chain inefficiently lubricated Rear wheel misaligned Frame noise abnormal Front fork noise: Oil level or viscosity too low Spring broken or weak Front fork air pressure high • Shock absorber damaged Rear shock absorber noise:

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135
  • 136
  • 137
  • 138
  • 139
  • 140
  • 141
  • 142
  • 143
  • 144
  • 145
  • 146
  • 147
  • 148
  • 149
  • 150
  • 151
  • 152
  • 153
  • 154
  • 155
  • 156
  • 157
  • 158
  • 159
  • 160
  • 161
  • 162
  • 163
  • 164
  • 165
  • 166
  • 167
  • 168
  • 169
  • 170
  • 171
  • 172
  • 173
  • 174
  • 175
  • 176
  • 177
  • 178
  • 179
  • 180
  • 181
  • 182
  • 183
  • 184
  • 185
  • 186

Fuel quality poor or type incorrect
Spark plug type incorrect
Engine overheating
ECU defective
Piston slap:
Piston clearance excessive
Cylinder or piston worn
Connecting rod bent
Piston pin or piston pin holes worn
Valve noise:
Valve clearance incorrect
Valve spring broken or weak
Camshaft bearing or cam face worn
Valve lifter worn
Other noise:
Connecting rod small end clearance excessive
Connecting rod big end clearance excessive
Piston ring worn, broken or stuck
Piston seized or damaged
Cylinder head gasket leaking
Exhaust pipe leaking at cylinder head
Crankshaft runout excessive
Engine mounts loose
Crankshaft bearing worn
Primary gear worn or chipped
Camshaft chain tensioner defective
Camshaft chain, sprocket, chain guide worn
Decompression spring broken
Flywheel magneto loose
Abnormal drive train noise -
Clutch noise:
Clutch housing/friction plate clearance excessive
Clutch housing gear excessive
Metal chip jammed in clutch housing gear teeth
Transmission noise:
Crankcase bearing worn or damaged
Transmission gear worn or chipped
Metal chip jammed in gear teeth
Engine oil level or viscosity too low
Kick ratchet gear not properly disengaging from
kick gear
Kick shaft idle gear worn or chipped
Drive chain noise:
Drive chain slack improperly adjusted
Drive chain worn
Rear and/or engine sprocket(s) worn
Drive chain inefficiently lubricated
Rear wheel misaligned
Frame noise abnormal -
Front fork noise:
Oil level or viscosity too low
Spring broken or weak
Front fork air pressure high
Rear shock absorber noise:
Shock absorber damaged
TROUBLESHOOTING GUIDE 165