LiftMaster JHDC Installation Manual - English French Spanish - Page 46

Troubleshooting continued

Page 46 highlights

Troubleshooting (continued) Symptom Powerhead main board is off (no LEDs are lit or blinking) (continued) Possible Causes Diagnosis Resolution Faulty EMI filter board Verify EMI filter board: Perform this test only after first verifying input AC voltage. Measure AC voltage at EMI filter board output. Measure from brown wire to blue wire. [todo: check wire colors for 480V] Verify voltage is within specifications. Faulty Transformer Verify Transformer: Perform this test only after first verifying the EMI filter board. If input voltage is within specification but output voltage is outside specifications or is absent, replace the EMI filter board. If voltage is too high or too low, check that 120V/240V input voltage selection is correct. Faulty wiring or connections Faulty Rectifier Disconnect transformer output winding from rectifier(s) and measure the AC voltage across transformer output winding. Voltage should be between 22 and 35 volts AC. If voltage is out of range, see resolution. If voltage is absent: transformer has thermal protection to automatically disconnect input voltage if the transformer overheats. Allow transformer to cool if it is hot, and then re-test. If transformer is cool and voltage is still absent, replace the transformer. Inspect all connections and wiring Correct any issues found with wiring from EMI filter board, transformer, or connections. rectifiers, and DC IN terminals on the main board. Ensure there are no loose connections, cut wires, broken insulation, etc. Verify wiring matches wiring diagram. Verify Rectifier: If the transformer and all wiring is verified but DC voltage is still not present at the main board DC IN terminals, the rectifiers are most likely faulty. If an electrical meter with a diode test function is available, each of the 4 diodes internal to the bridge rectifiers may be checked using the diode check functionality: 1) check each diode in the forward direction and verify they conduct with ~ 1V drop or less Replace faulty rectifier(s). Rectifier mounting screws must be tight enough to ensure good thermal contact with the chassis through the thermal interface pad. However, the rectifier screw must not be too tight or it could be damaged. [torque spec here, even?] Interface between the rectifier and the chassis should be clean of any foreign substances before a new rectifier is installed. 2) check each diode in the reverse direction and verify they do not conduct (meter will read the same as disconnected leads) Short or overload in device connected to main board Turn off power and disconnect batteries from main board. Disconnect all cabling from main board except for main power. If any device is found to cause an issue, the device may be faulty and should be repaired or replaced as necessary. Restore power and verify LEDs light. Reconnect wiring to main board one device at a time testing to see if any device causes the main board to fail to light LEDs. 46

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46
Troubleshooting (continued)
Symptom
Possible Causes
Diagnosis
Resolution
Powerhead main
board is off
(no LEDs are lit or
blinking)
(continued)
Faulty EMI filter
board
Verify EMI filter board:
Perform this test only after first
verifying input AC voltage.
Measure AC voltage at EMI filter
board output. Measure from brown
wire to blue wire. [todo: check wire
colors for 480V] Verify voltage is
within specifications.
If input voltage is within
specification but output voltage is
outside specifications or is absent,
replace the EMI filter board.
Faulty Transformer
Verify Transformer:
Perform this test only after first
verifying the EMI filter board.
Disconnect transformer output
winding from rectifier(s) and
measure the AC voltage across
transformer output winding.
Voltage should be between 22
and 35 volts AC. If voltage is out of
range, see resolution.
If voltage is too high or too low,
check that 120V/240V input voltage
selection is correct.
If voltage is absent: transformer has
thermal protection to automatically
disconnect input voltage if the
transformer overheats. Allow
transformer to cool if it is hot, and
then re-test.
If transformer is cool and voltage is
still absent, replace the transformer.
Faulty wiring or
connections
Inspect all connections and wiring
from EMI filter board, transformer,
rectifiers, and DC IN terminals on
the main board. Ensure there are no
loose connections, cut wires, broken
insulation, etc.
Verify wiring matches wiring
diagram.
Correct any issues found with wiring
or connections.
Faulty Rectifier
Verify Rectifier:
If the transformer and all wiring is
verified but DC voltage is still not
present at the main board DC IN
terminals, the rectifiers are most
likely faulty.
If an electrical meter with a diode
test function is available, each of
the 4 diodes internal to the bridge
rectifiers may be checked using the
diode check functionality:
1) check each diode in the forward
direction and verify they conduct
with ~ 1V drop or less
2) check each diode in the reverse
direction and verify they do not
conduct (meter will read the same as
disconnected leads)
Replace faulty rectifier(s).
Rectifier mounting screws must
be tight enough to ensure good
thermal contact with the chassis
through the thermal interface
pad. However, the rectifier screw
must not be too tight or it could be
damaged. [torque spec here, even?]
Interface between the rectifier and
the chassis should be clean of any
foreign substances before a new
rectifier is installed.
Short or overload
in device
connected to main
board
Turn off power and disconnect
batteries from main board.
Disconnect all cabling from main
board except for main power.
Restore power and verify LEDs light.
Reconnect wiring to main board one
device at a time testing to see if any
device causes the main board to fail
to light LEDs.
If any device is found to cause an
issue, the device may be faulty and
should be repaired or replaced as
necessary.