2003 Polaris Universal ATV Owners Manual - Page 97

2003 Polaris Universal ATV Manual

Page 97 highlights

Lubrication Recommendations Front Gearcase Oil Check The front gearcase oil level should be checked every six months or 1000 miles (1600 km), whichever comes first. The oil should be changed annually. Use Polaris Premium Synthetic Gearcase Lube (or GL5 80-90 weight gear lube). NOTE: See page 141 for the part numbers of Polaris-recommended products. Type A and B - With the ATV on a level surface, remove the fill plug and check the oil level. The level should be maintained at the bottom of the fill plug threads. Type C - The lubricant level in this type of gearcase cannot be checked. Periodically drain the oil and refill. MAINTENANCE AND LUBRICATION A 1 B Front Gearcase Oil Change 1. Position the vehicle on a level surface and remove the fill plug (1). 2. Place a drain pan beneath the gearcase, remove the gearcase drain plug, and drain the oil. 3. Clean and reinstall the drain plug. Torque to 14 ft. lbs. (19 Nm). 4. Add the recommended gear lube according to the following chart. 5. Reinstall the fill plug and check for leaks. Gearcase Type A B C Capacity 4 oz. (120 ml) 13.5 oz. (400 ml ) 5 oz. (150 ml) 1 C 1 95

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95
MAINTENANCEANDLUBRICATION
LubricationRecommendations
FrontGearcaseOilCheck
Thefrontgearcaseoillevelshouldbe
checkedeverysixmonthsor1000
miles(1600km),whichevercomes
first.Theoilshouldbechanged
annually.UsePolarisPremium
SyntheticGearcaseLube(orGL5
80-90weightgearlube).
NOTE:
See
page141forthepartnumbersof
Polaris-recommendedproducts.
TypeAandB
-WiththeATVona
levelsurface,removethefillplugand
checktheoillevel. Thelevelshould
bemaintainedatthebottomofthefill
plugthreads.
TypeC
-Thelubricantlevelinthis
typeofgearcasecannotbechecked.
Periodicallydraintheoilandrefill.
FrontGearcaseOilChange
1. Positionthevehicleonalevel
surfaceandremovethefillplug
(1).
2. Placeadrainpanbeneaththe
gearcase,removethegearcase
drainplug,anddraintheoil.
3. Cleanandreinstallthedrainplug.
Torqueto14ft.lbs.(19Nm).
4. Addtherecommendedgearlube
accordingtothefollowingchart.
5. Reinstallthefillplugandcheck
forleaks.
Gearcase
Type
Capacity
A
4oz.(120ml)
B
13.5oz.(400ml)
C
5oz.(150ml)
C
1
1
B
1
A