2003 Polaris Universal ATV Owners Manual - Page 126
2003 Polaris Universal ATV Manual
Page 126 highlights
MAINTENANCE AND LUBRICATION Lights Headlight Housing Replacement - Gen IV 1. Remove the three screws on the headlight pod. 2. Using a small flat-blade screwdriver, push in on the lock tabs through the two small openings at the front of the headlight pod. Lift the pod lightly while depressing the tabs. 3. Lift the pod cover. Disconnect the speedometer harnesses from the 1 speedometer. Unplug the indicator light harness and remove the pod cover. 4. Unplug the headlamp from the wiring harness. 5. Remove the o-ring (1) from the headlight pivot pins. 6. Pull the headlight housing up to release from the locking tabs. 7. Lift the adjusting knob up to remove 5 1/8″ (13 cm) from the locking tabs. 8. Carefully pull the assembly up and out of pod. 9. Reverse the steps to install the new housing and reassemble the pod. NOTE: The distance from the headlamp parting line to the end of the adjustment knob stop is 5 1/8″ (13 cm). See illustration. 10. Adjust the headlight aim by turning the adjusting knob. 124
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