2003 Polaris Universal ATV Owners Manual - Page 123

2003 Polaris Universal ATV Manual

Page 123 highlights

Lights MAINTENANCE AND LUBRICATION Headlight Lamp Replacement - Trail Blazer 1. Remove the front cover and unplug the light harness. 2. Remove the rubber cap from the back of the headlight to reveal the retention screw. 3. Remove the small phillips head screw, and carefully remove the bulb from the housing. 4. Apply dielectric grease to the light bulb socket before installing the new bulb. Insert the new bulb into the housing and reinstall the retention screw. Reinstall the rubber cap. 5. Reconnect the light harness and reinstall the cover. 6. Adjust the headlight aim if necessary. Headlight Adjustment - Trail Blazer 1. Position the vehicle on 1 a level surface with the headlight approximately 25 ft. (7.6 m) from a flat wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 1 3. Start the engine and turn on the headlight. 4. Observe the headlight aim on the wall. The most intense part of the headlight beam should be aimed 8" (20.3 cm) below the mark placed on the wall. NOTE: Include rider weight on the seat when measuring. 5. Adjust the beam to the desired position by turning the adjustment screws (1): S Turning the right screw clockwise moves the intense spot of light up and to the left. S Turning the left screw clockwise moves the intense spot of the light up and to the right. S Turning the bottom screw clockwise adjusts the light upward. 121

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135
  • 136
  • 137
  • 138
  • 139
  • 140
  • 141
  • 142
  • 143
  • 144
  • 145
  • 146
  • 147
  • 148
  • 149
  • 150
  • 151
  • 152
  • 153

121
MAINTENANCEANDLUBRICATION
Lights
HeadlightLampReplacement-TrailBlazer
1. Removethefrontcoverandunplugthelightharness.
2. Removetherubbercapfromthebackoftheheadlighttorevealthe
retentionscrew.
3. Removethesmallphillipsheadscrew,andcarefullyremovethe
bulbfromthehousing.
4. Applydielectricgreasetothelightbulbsocketbeforeinstallingthe
newbulb.Insertthenewbulbintothehousingandreinstallthe
retentionscrew.Reinstalltherubbercap.
5. Reconnectthelightharnessandreinstallthecover.
6. Adjusttheheadlightaimifnecessary.
HeadlightAdjustment-TrailBlazer
1. Positionthevehicleon
alevelsurfacewiththe
headlightapproximately
25ft.(7.6m)froma
flatwall.
2. Measurethedistance
fromthefloortothe
centeroftheheadlight
andmakeamarkonthe
wallatthesameheight.
3. Starttheengineand
turnontheheadlight.
4. Observetheheadlight
aimonthewall. Themostintensepartoftheheadlightbeam
shouldbeaimed8”(20.3cm)belowthemarkplacedonthewall.
NOTE:
Includeriderweightontheseatwhenmeasuring.
5. Adjustthebeamtothedesiredpositionbyturningtheadjustment
screws(1):
S
Turningtherightscrewclockwisemovestheintensespotoflightup
andtotheleft.
S
Turningtheleftscrewclockwisemovestheintensespotofthelight
upandtotheright.
S
Turningthebottomscrewclockwiseadjuststhelightupward.
1
1