2003 Polaris Universal ATV Owners Manual - Page 82

2003 Polaris Universal ATV Manual

Page 82 highlights

MAINTENANCE AND LUBRICATION Lubrication Recommendations NOTE: Hours are based on 10 mph average. If service is due at 20 hours, the equivalent odometer reading would be 200 miles. Perform all services at whichever reading is reached first. Lubrication Chart Key " L Polaris Premium All Season Grease or grease conforming to NLG F More often under severe use, such as wet or dusty conditions ∆ No. 2, such as Conoco Superlube M or Mobilegrease Special Use Polaris Premium U-Joint Lube every 500 miles, before long periods of storage, or after pressure washing or submerging When suspension action becomes stiff, or after washing Item Lube Polaris Injection Oil Polaris Premium 4 Synthetic 0W40 DOT 3 fluid only Method Fill oil tank. See page 45. Add to proper level on dipstick. Maintain level between fill lines. See page 39. Lubricate as often as required. Before each ride in wet conditions See Page 91. Frequency As needed, when refueling Check level daily. 2-Cycle Engine 4-Cycle Engine Brakes As required; change every two years or 200 hours As required Drive chain(s) O-ring chain lube or SAE 80/90 Polaris Premium Synthetic gear case lube Polaris Premium Synthetic gear case lube Polaris Premium Synthetic gear case lube FGrease FGrease (1) Transmission Check every 6 months/1000 miles. Change annually or at 100 hours Change annually or at 100 hours Change annually or at 100 hours (2) Front Gearcase (3) Visco Drive (4) Front Prop Shaft U-joints (5) Front Prop Shaft Yoke See Page 95. Grease fittings. Grease fittings (3 pumps maximum) Every 3 months or 50 hours Every 3 months or 50 hours 80

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80
MAINTENANCEANDLUBRICATION
LubricationRecommendations
NOTE:
Hoursarebasedon10mphaverage. Ifserviceisdueat20
hours,theequivalentodometerreadingwouldbe200miles. Perform
allservicesatwhicheverreadingisreachedfirst.
LubricationChartKey
"
Moreoftenundersevereuse,suchaswetordustyconditions
L
PolarisPremiumAllSeasonGreaseorgreaseconformingtoNLG
No.2,suchasConocoSuperlubeMorMobilegreaseSpecial
F
UsePolarisPremiumU-JointLubeevery500miles,beforelong
periodsofstorage,orafterpressurewashingorsubmerging
Whensuspensionactionbecomesstiff,orafterwashing
Item
Lube
Method
Frequency
2-Cycle
Engine
Polaris
InjectionOil
Filloiltank. Seepage45.
Asneeded,
whenrefueling
4-Cycle
Engine
PolarisPremium4
Synthetic 0W40
Addtoproperlevelondip-
stick.
Checkleveldaily.
Brakes
DOT3fluidonly
Maintainlevelbetweenfill
lines. Seepage39.
Asrequired;change
everytwoyearsor
200hours
Drivechain(s)
O-ringchainlube
orSAE80/90
Lubricateasoftenasre-
quired. Beforeeachridein
wetconditions
Asrequired
(1)Transmis-
sion
PolarisPremium
Syntheticgear
caselube
SeePage91.
Checkevery6
months/1000miles.
Changeannuallyor
at100hours
(2)Front
Gearcase
PolarisPremium
Syntheticgear
caselube
SeePage95.
Changeannuallyor
at100hours
(3)Visco
Drive
PolarisPremium
Syntheticgear
caselube
Changeannuallyor
at100hours
(4)FrontProp
ShaftU-joints
F
Grease
Greasefittings.
Every3monthsor
50hours
(5)FrontProp
ShaftYoke
F
Grease
Greasefittings(3pumps
maximum)
Every3monthsor
50hours