2012 Kawasaki KX250F Owners Manual - Page 71

2012 Kawasaki KX250F Manual

Page 71 highlights

MAINTENANCE AND ADJUSTMENT 69 • Remove the friction and steel plates. Steel Plate Thickness Measurement Standard 1.5 a 1.7 mm (0.059 a 0.067 in.) Service Limit 1.4 mm (0.055 in.) j A. Friction Plate B. Steel Plate Friction and Inspection Steel Plates Wear/Damage inspect the friction and steel plates to see • Visually if they show any signs of seizure, or uneven wear. any plates show signs of damage, replace all • If friction plates and steel plates as a set. the thickness of the friction and steel • Measure plates with vernier calipers. they have worn past the service limit, replace • If them with new ones. Friction Plate Thickness Measurement Standard 2.72 a 2.88 mm (0.107 a 0.113 in.) Service Limit 2.5 mm (0.10 in.) A. Thickness B. Friction Plate Friction and Steel Plate Warp Inspection each friction plate and steel plate on a sur• Place face plate, and measure the amount of friction plate and steel plate warp with a thickness gauge (i.e., the gap between the surface plate and each friction plate or steel plate). If any plate is warped over the service limit, replace it with a new one. •

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MAINTENANCE AND ADJUSTMENT
69
j
Remove the friction and steel plates.
A. Friction Plate
B. Steel Plate
Friction
and
Steel
Plates
Wear/Damage
Inspection
Visually inspect the friction and steel plates to see
if they show any signs of seizure, or uneven wear.
If any plates show signs of damage, replace all
friction plates and steel plates as a set.
Measure the thickness of the friction and steel
plates with vernier calipers.
If they have worn past the service limit, replace
them with new ones.
Friction Plate Thickness Measurement
Standard
2.72
°
2.88 mm (0.107
°
0.113 in.)
Service Limit
2.5 mm (0.10 in.)
Steel Plate Thickness Measurement
Standard
1.5
°
1.7 mm (0.059
°
0.067 in.)
Service Limit
1.4 mm (0.055 in.)
A. Thickness
B. Friction Plate
Friction and Steel Plate Warp Inspection
Place each friction plate and steel plate on a sur-
face plate, and measure the amount of friction
plate and steel plate warp with a thickness gauge
(i.e., the gap between the surface plate and each
friction plate or steel plate).
If any plate is warped over the service limit, re-
place it with a new one.