2013 Polaris Ness Signature Series Cross Country Tour Owners Manual - Page 76

2013 Polaris Ness Signature Series Cross Country Tour Manual

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Maintenance Mechanical Clutch Lever Lubrication 1. Remove the right side access cover. Loosen the clutch cable adjuster lock nut. 2. Turn the cable adjuster completely inward to provide maximum lever freeplay. 3. Remove the clutch lever pivot nut and screw. Disconnect the clutch cable from the clutch lever. 4. Remove any old grease and dirt from the lever and housing. Lubricate the clutch lever and pivot screw with VICTORY Moly Assembly Grease or VICTORY All Purpose Grease. 5. Reconnect the clutch cable. Reinstall the lever, pivot screw and nut. Hold the screw down and tighten the nut. Torque: 40 in-lbs (5 Nm) Pivot Screw Pivot Nut 6. Adjust clutch lever freeplay. See page 73. Mechanical Clutch Cable Lubrication Lubricate control cable ends at the intervals recommended in the periodic maintenance table beginning on page 57. NOTICE: External casings are factory-lubricated. Additional lubrication could be detrimental to cable performance. Verify proper routing and smooth movement. Inspect for damage to the external casing, and inspect exposed cable wire for fraying, kinks or corrosion. Replace any damaged, sticky or sluggish cable. 1. Disconnect the cable at the clutch lever and at the primary cover. 2. Lubricate the barrel ends with VICTORY All Purpose Grease or equivalent. 3. Reconnect the cable and adjust freeplay as needed. 74

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74
Maintenance
Mechanical Clutch Lever Lubrication
1.
Remove the right side access cover. Loosen the clutch
cable adjuster lock nut.
2.
Turn the cable adjuster completely inward to provide
maximum lever freeplay.
3.
Remove the clutch lever pivot nut and screw. Disconnect
the clutch cable from the clutch lever.
4.
Remove any old grease and dirt from the lever and hous-
ing. Lubricate the clutch lever and pivot screw with VIC-
TORY Moly Assembly Grease or VICTORY All Purpose
Grease.
5.
Reconnect the clutch cable. Reinstall the lever, pivot
screw and nut. Hold the screw down and tighten the nut.
Torque:
40 in-lbs (5 Nm)
6.
Adjust clutch lever freeplay. See page 73.
Mechanical Clutch Cable Lubrication
Lubricate control cable ends at the intervals recommended in the periodic maintenance table
beginning on page 57.
NOTICE:
External casings are factory-lubricated. Additional lubrication could be detrimental to cable
performance.
Verify proper routing and smooth movement. Inspect for damage to the external casing, and
inspect exposed cable wire for fraying, kinks or corrosion. Replace any damaged, sticky or
sluggish cable.
1.
Disconnect the cable at the clutch lever and at the primary cover.
2.
Lubricate the barrel ends with VICTORY All Purpose Grease or equivalent.
3.
Reconnect the cable and adjust freeplay as needed.
Pivot
Nut
Pivot Screw