2007 Polaris Outlaw 525 Owners Manual - Page 109

2007 Polaris Outlaw 525 Manual

Page 109 highlights

Maintenance Item Periodic Maintenance Chart Maintenance Interval (whichever comes first) Hours E E Compression ring Oil scraper ring Camshaft Valve spring cap Camshaft bearings Valve springs Valve seats/guides Rocker arm rollers Timing chain Cam chain tensioner Bearings (connecting rod, balance shaft, crankshaft main) Crankshaft run-out 90 90 90 90 90 90 90 90 90 90 90 90 Calendar in gallons (liters) Remarks Fuel Used 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) E E E E E E See your dealer or refer to the Dealer Service Manual; measure ring gap and replace if at or below service limit Visual inspection for wear Visual inspection for wear Replace See your dealer or refer to the Dealer Service Manual; perform measurements; replace as needed Measure elongation; replace as needed Check ratchet teeth for wear Replace Measure; adjust as needed 106

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135
  • 136
  • 137
  • 138
  • 139
  • 140
  • 141
  • 142
  • 143
  • 144
  • 145
  • 146
  • 147
  • 148
  • 149
  • 150
  • 151
  • 152
  • 153
  • 154
  • 155
  • 156
  • 157
  • 158
  • 159
  • 160
  • 161
  • 162
  • 163
  • 164
  • 165
  • 166
  • 167
  • 168
  • 169
  • 170
  • 171
  • 172
  • 173
  • 174
  • 175
  • 176
  • 177
  • 178
  • 179
  • 180
  • 181
  • 182
  • 183
  • 184
  • 185
  • 186
  • 187
  • 188
  • 189
  • 190
  • 191
  • 192
  • 193
  • 194
  • 195
  • 196
  • 197
  • 198
  • 199
  • 200
  • 201
  • 202
  • 203
  • 204
  • 205
  • 206
  • 207
  • 208
  • 209
  • 210
  • 211
  • 212
  • 213
  • 214
  • 215
  • 216
  • 217
  • 218
  • 219
  • 220

106
Maintenance
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Fuel Used
in gallons (liters)
E
Compression ring
90
--
156 (600)
See your dealer or refer to the Dealer
Service Manual; measure ring gap and
replace if at or below service limit
E
Oil scraper ring
90
--
156 (600)
Camshaft
90
--
156 (600)
Visual inspection for wear
Valve spring cap
90
--
156 (600)
Visual inspection for wear
E
Camshaft bearings
90
--
156 (600)
Replace
E
Valve springs
90
--
156 (600)
See your dealer or refer to the Dealer
Service Manual; perform measurements;
replace as needed
E
Valve seats/guides
90
--
156 (600)
E
Rocker arm rollers
90
--
156 (600)
E
Timing chain
90
--
156 (600)
Measure elongation; replace as needed
Cam chain tensioner
90
--
156 (600)
Check ratchet teeth for wear
E
Bearings (connecting rod,
balance shaft, crankshaft
main)
90
--
156 (600)
Replace
Crankshaft run-out
90
--
156 (600)
Measure; adjust as needed