2007 Polaris Outlaw 525 Owners Manual - Page 108

2007 Polaris Outlaw 525 Manual

Page 108 highlights

Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Clutch springs Cam chain tensioner Coolant system Cooling system hoses Radiator Fuel system Cylinder and piston Piston pin circlip groove X E Q z 60 60 90 90 90 90 90 90 Calendar 12 M 12 M 12 M 12 M 12 M 12 M --in gallons (liters) Maintenance Remarks See Page --------- Fuel Used 104 (400) 104 (400) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) 156 (600) X QE E Check spring length (see dealer) Check ratchet teeth for wear Pressure test system annually Inspect Inspect; clean external surface; change coolant every 2 years Check for leaks at tank cap, lines, fuel valve, filter, carburetor; replace lines every two years Inspect; measure; replace as needed Visual inspection for wear Perform these procedures more often for vehicles subjected to severe use Emission-Related Service Have an authorized Polaris dealer perform these services Use Polaris Premium All Season Grease 105

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105
Maintenance
Periodic Maintenance Chart
X
Perform these procedures more often for vehicles subjected to severe use
E
Emission-Related Service
Q
Have an authorized Polaris dealer perform these services
z
Use Polaris Premium All Season Grease
Item
Maintenance Interval
(whichever comes first)
Remarks
See
Page
Hours
Calendar
Fuel Used
in gallons (liters)
Clutch springs
60
12 M
104 (400)
Check spring length (see dealer)
--
Cam chain tensioner
60
12 M
104 (400)
Check ratchet teeth for wear
--
Coolant system
90
12 M
156 (600)
Pressure test system annually
--
X
Cooling system hoses
90
12 M
156 (600)
Inspect
--
Radiator
90
12 M
156 (600)
Inspect; clean external surface;
change coolant every 2 years
--
Q
E
Fuel system
90
12 M
156 (600)
Check for leaks at tank cap, lines,
fuel valve, filter, carburetor;
replace lines every two years
--
E
Cylinder and piston
90
--
156 (600)
Inspect; measure; replace as
needed
--
Piston pin circlip groove
90
--
156 (600)
Visual inspection for wear
--