2010 Yamaha Motorsports TMAX Owners Manual
2010 Yamaha Motorsports TMAX Manual
2010 Yamaha Motorsports TMAX manual content summary:
- 2010 Yamaha Motorsports TMAX | Owners Manual - Page 1
Read this manual carefully before operating this vehicle. OWNER'S MANUAL XP500Z LIT-11626-23-72 4B5-28199-11 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 2
EAU10042 Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 3
Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 4
INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 5
INFORMATION EAU10193 XP500Z OWNER'S MANUAL ©2009 by Yamaha Motor Corporation, U.S.A. 1st edition, August 2009 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 6
TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS ...1-1 SAFETY INFORMATION ...2-1 Further safe-riding points ...2-5 DESCRIPTION ...Left view ...Right view ...Controls and instruments...3-1 3-1 3-2 3-3 Shock absorber assembly ...4-18 Sidestand ...4-18 Ignition circuit cut-off system ...4-19 FOR YOUR - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 7
OF CONTENTS Replacing the license plate light bulb ...7-33 Troubleshooting ...7-34 Troubleshooting charts ...7-35 SCOOTER CARE AND STORAGE ...Matte color MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...YAMAHA EXTENDED SERVICE (Y.E.S.) ...10-1 10-1 10-3 10-4 10-6 10-8 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 8
LOCATION OF IMPORTANT LABELS EAU10384 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 9
LOCATION OF IMPORTANT LABELS 1 4 7, 8 1 WARNING AVERTISSEMENT 4B5-21686-00 2 3 4 5 2 5 9 5RU-24877-A0 3LD-24877-A0 3 6 6 7 8 9 1-2 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 10
LOCATION OF IMPORTANT LABELS 1 2 1 2 3 4 5 6 7 8 9 1-3 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 11
LOCATION OF IMPORTANT LABELS 1 1 2 225 250 225 280 2.25 2.50 2.25 2.80 33 36 33 41 5VU-21668-00 3 4 5 2 6 LOAD LIMIT 2 kg {4 lbs} 5RU-24877-A0 7 8 9 1-4 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 12
should: G Obtain thorough instructions from a competent source on all aspects of scooter operation. G Observe the warnings and maintenance requirements in this Owner's Manual. G Obtain qualified training in safe and proper riding techniques. G Obtain professional technical service as indicated in - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 13
SAFETY INFORMATION G G G G G G G Always obey the speed limit and never travel faster than warranted by road and traffic conditions. Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 14
SAFETY INFORMATION G Do not run engine outdoors where engine exhaust can be drawn into a building through openings such as windows and doors. G 1 2 3 4 5 6 7 8 9 Maximum load: 193 kg (425 lb) G Loading Adding accessories or cargo to your scooter can adversely affect stability and handling if the - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 15
SAFETY INFORMATION or others. Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle's design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 16
SAFETY INFORMATION EAU10372 Further safe-riding points G 1 2 3 4 5 G G G G 6 7 8 9 G G Be sure to signal clearly when making turns. Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 17
DESCRIPTION EAU10410 Left view 1 2 3 4 5 2 3 4 5 6 7 11 10 9 8 7 1. 2. 3. 4. 5. 6. 7. Fuel tank cap (page 4-11) V-belt air filter element (left) Helmet holder (page 4-15) Rear storage compartment (page 4-16) Grab bar (page 6-2) Chain drive oil filler cap (page 7-15) Engine oil filler cap (page 7-12) - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 18
DESCRIPTION EAU10420 Right view 1 1 2 3 4 5 6 7 2 3 4 7 8 9 1. 2. 3. 4. 5. 6. 7. Owner's tool kit (page 7-2) Air filter element (page 7-18) Battery (page 7-28) Fuses (page 7-29) Coolant level check window (page 7-16) V-belt air filter element (right) Centerstand (page 7-26) 6 5 3-2 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 19
DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 9 2 3 4 5 6 10 13 1. 2. 3. 4. 5. 6. 7. Rear brake lever (page 4-9) Left handlebar switches (page 4-8) Rear brake lock lever (page 4-10) Coolant temperature gauge (page 4-3) Speedometer (page 4-2) Multi-function display (page 4-4) Fuel - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 20
in, and then turn it to "OFF" while still pushing it. 4-1 1. Turn signal indicator lights " " and " 2. High beam indicator light " " 3. Engine trouble warning light " " " EAU11030 ON All electrical circuits are supplied with power; the meter lighting, taillight, license plate light and position - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 21
INSTRUMENT AND CONTROL FUNCTIONS EAU43023 EAU11601 EAU44981 Engine trouble warning light " " This warning light comes on if an electrical circuit monitoring the engine is not working correctly. If this occurs, have a Yamaha dealer check - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 22
INSTRUMENT AND CONTROL FUNCTIONS TIP Do not allow the fuel tank to empty itself completely. 1 2 3 4 5 6 7 8 9 EAU12182 ECA10021 Coolant temperature gauge 2 1 NOTICE Do not continue to operate the engine if it is overheating. 1. Coolant temperature gauge 2. Red zone With the key in the "ON" - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 23
INSTRUMENT AND CONTROL FUNCTIONS EAU45972 Multi-function display EWA12312 G 1 2 G WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can distract the operator and increase the risk of an accident. 1 2 1. Clock 2. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 24
INSTRUMENT AND CONTROL FUNCTIONS Tachometer The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range. 1 2 3 4 5 6 7 8 9 ECA10031 Odometer and tripmeter modes 1 NOTICE Do not operate the engine in the tachometer red zone. Red zone: 8250 r/min and above - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 25
"F Trip", "Trip-A" or "Trip-B" is displayed, push the "RESET" button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi). TIP The display cannot be - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 26
. If the V-belt is changed before the This model is equipped with a self-diagnosis device for various electrical circuits. If a problem is detected in any of those circuits, the engine trouble warning light will come on and the display will indicate an error code. If the display indicates any error - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 27
rear brake to crank the engine with the starter. See page 6-1 for starting instructions prior to starting the engine. EAU41700 Turn signal switch " / " To signal in after it has returned to the center position. The engine trouble warning light will come on when the key is turned to "ON" - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 28
INSTRUMENT AND CONTROL FUNCTIONS EAU44910 Front brake lever 1 2 3 with the " ver. " mark on the front brake le- EAU44921 Rear brake lever 1 2 2 1 4 4 3 4 5 6 7 8 9 1. 2. 3. 4. Front brake lever Brake lever position adjusting dial " " mark Distance between brake lever and handlebar grip 1. 2. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 29
INSTRUMENT AND CONTROL FUNCTIONS with the " ver. " mark on the rear brake leEAU12962 Rear brake lock lever G rear brake lock lever is applied. To provide secure locking of the rear wheel, apply the rear brake lever first before moving the rear brake lock lever to the left. EWA12361 1 1. Rear - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 30
INSTRUMENT AND CONTROL FUNCTIONS EAU13175 Fuel tank cap 1 2 3 1. Fuel tank cap 1 the original position, and then remove it. 3. Close the lid. EWA11261 To remove the fuel tank cap 1. Open the lid by pulling the lever up. 1 WARNING Make sure that the fuel tank cap is properly installed and - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 31
WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Never refuel while smoking, or while in - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 32
(E10). Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. EAU13433 Catalytic converter This model is equipped with a catalytic converter in the exhaust system. EWA10862 pairable damage to the catalytic converter - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 33
INSTRUMENT AND CONTROL FUNCTIONS EAU13932 EAU14270 Seat To open the seat 1. Place the scooter on the centerstand. 2. Insert the key into the main switch, and then turn it counterclockwise to "OPEN". Adjusting the rider backrest The rider backrest can be adjusted to the three different positions - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 34
INSTRUMENT AND CONTROL FUNCTIONS EAU14341 Helmet holder 1 1 2 3 4 5 6 7 8 9 holder, since the helmet may hit objects, causing loss of control and possibly an accident.[EWA10161] To release the helmet from the helmet holder Open the seat, remove the helmet holding cable from the helmet holder and - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 35
INSTRUMENT AND CONTROL FUNCTIONS EAU44993 Storage compartments 1 Front storage compartments A and B To open a front storage compartment, slide the lever up, and then pull on the lever. WARNING! Do not store heavy items in these compartments.[EWA14861] 1 2 2 3 1 1. Storage compartment opening - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 36
INSTRUMENT AND CONTROL FUNCTIONS compartment may get wet while the scooter is being washed, wrap any articles stored in the compartment in a plastic bag. Do not keep anything valuable or breakable in the storage compartment. Do not leave the seat open for an extended period of time, otherwise the - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 37
performance. G Do not dispose of a damaged or worn-out shock absorber assembly yourself. Take the shock absorber assembly to a Yamaha dealer for any service. 2 3 4 5 6 7 8 9 WARNING The vehicle must not be ridden with the sidestand down, or if the sidestand cannot be properly moved up (or does not - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 38
INSTRUMENT AND CONTROL FUNCTIONS EAU45051 Ignition circuit cut-off system 1 2 3 4 5 6 7 8 9 The ignition circuit cut-off system (comprising the sidestand switch and brake light switches) has the following functions. G It prevents starting when the sidestand is up, but neither brake is applied. G It - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 39
INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? WARNING If a malfunction is noted, have a - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 40
increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points: ITEM - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 41
FOR YOUR SAFETY - PRE-OPERATION CHECKS ITEM G G G CHECKS Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check brake pads for wear. Replace if necessary. Check fluid level in reservoir. If necessary, add recommended brake fluid to specified level. Check hydraulic system - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 42
5 6 7 8 9 Read the Owner's Manual carefully to become familiar with all controls. If NOTICE See page 6-3 for engine break-in instructions prior to operating the vehicle for the first for a few seconds, then go off. G Engine trouble warning light G V-belt replacement indicator G Oil change - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 43
OPERATION AND IMPORTANT RIDING POINTS 2. Close the throttle completely. 3. Start the engine by pushing the start switch while applying the front or rear brake. NOTICE: For maximum engine life, never accelerate hard when the engine is cold![ECA11041] If the engine does not start, release the start - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 44
OPERATION AND IMPORTANT RIDING POINTS EAU16793 Braking EWA10300 Front EAU16841 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 45
and then remove the key from the main switch. EWA10311 NOTICE G Keep the engine speed out of the tachometer red zone. G If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. G G G WARNING Since the engine and exhaust system can - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 46
inspection, adjustment, and lubrication are explained on the following pages. EWA10321 G parts that can cause shocks or fires. Running the engine while servicing can lead to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-1 for more information about - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 47
8 9 1. Helmet holding cable 2. Owner's tool kit The owner's tool kit is located under the seat. (See page 4-14.) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 48
(13000 km) or 12 months. Items marked with an asterisk require special tools, data and technical skills, have a Yamaha dealer perform the service. EAU17601 Periodic maintenance chart for the emission control system 3 4 5 1 * Fuel line G G INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 4000 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 49
PERIODIC MAINTENANCE AND ADJUSTMENT EAU32186 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months ODOMETER READINGS 8000 mi (13000 km) or 12 months √ √ 12000 mi (19000 km) or 18 months √ √ 16000 mi (25000 km) or 24 months √ √ - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 50
PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month √ 4000 mi (7000 km) or 6 months √ ODOMETER READINGS 8000 mi (13000 km) or 12 months √ 12000 mi (19000 km) or 18 months √ 16000 mi (25000 km) or 24 months √ 20000 mi (31000 km) or 30 months √ 1 G 2 3 4 5 6 10 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 51
PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month √ 4000 mi (7000 km) or 6 months ODOMETER READINGS 8000 mi (13000 km) or 12 months 12000 mi (19000 km) or 18 months 16000 mi (25000 km) or 24 months 20000 mi (31000 km) or 30 months 19 20 * 21 22 * 23 * 24 * - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 52
engine air filter element needs to be replaced and the V-belt air filter elements need to be serviced more frequently when riding in unusually wet or dusty areas. Hydraulic brake service After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 53
PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 EAU48621 Removing and installing panels The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. Panel A To remove the panel 1. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 54
PERIODIC MAINTENANCE AND ADJUSTMENT Panel B To remove the panel 1. Remove panel A. 2. Pull the rear view mirror rubber cover on each mirror upward, and then remove the rear view mirrors by removing the nuts. 2 2 1 1 1 1. Screw 2. Panel B 1. Screw 2. Panel C 1 2 3 4 3 2 1 5 6 7 8 9 1. Nut 2. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 55
the same color. If any spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 56
PERIODIC MAINTENANCE AND ADJUSTMENT Before installing a spark plug, the spark plug gap should be measured with a wire thickness gauge and, if necessary, adjusted to specification. 1 2 3 4 5 6 7 8 9 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 57
PERIODIC MAINTENANCE AND ADJUSTMENT EAU1985C Engine oil and oil filter cartridge The engine oil level should be checked before each ride. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 58
PERIODIC MAINTENANCE AND ADJUSTMENT 1 1 2 3 4 5 6 7 8 9 1. Engine oil drain bolt 2. O-ring 3. Gasket 1. Engine oil drain bolt 2. O-ring 1. Oil filter wrench 2. Oil filter cartridge 2 3 1 2 2 1 5. Check the O-ring for damage and replace it if necessary. TIP Skip steps 6-8 if the oil filter - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 59
PERIODIC MAINTENANCE AND ADJUSTMENT 1 Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 2.80 L (2.96 US qt, 2.46 Imp.qt) With oil filter cartridge replacement: 2.90 L (3.07 US qt, 2.55 Imp.qt) 1 2 3 4 5 6 7 8 9 1. O-ring 1. Torque wrench TIP Make sure - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 60
PERIODIC MAINTENANCE AND ADJUSTMENT 11. Start the engine, and then let it idle for several minutes while checking it for oil leakage. If oil is leaking, immediately turn the engine off and check for the cause. 12. Turn the engine off, and then check the oil level and correct it if necessary. 13. - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 61
PERIODIC MAINTENANCE AND ADJUSTMENT for the cause. 11. Install the panel. EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU46331 1 2 1. Maximum level mark - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 62
PERIODIC MAINTENANCE AND ADJUSTMENT er by removing the screw. 1 1 2 3 2 3 4 5 6 7 8 9 1. Maximum level mark 2. Minimum level mark 3. Coolant level check window 1 1. Coolant reservoir cover 2. Screw 2 wise the cooling system will not be protected against frost and corrosion. If water has been - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 63
PERIODIC MAINTENANCE AND ADJUSTMENT EAU45021 EAU44734 Replacing the air filter element The air filter element should be replaced at the intervals specified in the periodic maintenance and lubrication chart. Replace the air filter element more frequently if you are riding in unusually wet or dusty - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 64
PERIODIC MAINTENANCE AND ADJUSTMENT EAU21382 EAU21401 EAU36132 Checking the throttle cable free play 1 2 Valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 65
Have excessively worn tires replaced by a Yamaha dealer immediately. Brakes, tires, and related wheel parts replacement should be left to a Yamaha Service Technician. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. 2 3 4 5 6 7 8 9 TIP - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 66
PERIODIC MAINTENANCE AND ADJUSTMENT EAU21960 EAU33453 1 2 3 4 5 6 7 8 9 Front tire: Size: 120/70R15 M/C 56H Manufacturer/model: DUNLOP/GPR-100F BRIDGESTONE/BT011F Rear tire: Size: 160/60R15 M/C 67H Manufacturer/model: DUNLOP/GPR-100L BRIDGESTONE/BT012R EWA10580 Cast wheels To maximize the - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 67
PERIODIC MAINTENANCE AND ADJUSTMENT There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system. EWA14211 EAU33473 Adjusting the rear brake lock lever cable 2 1 (b) (a) To decrease the rear brake lock lever cable length, turn the - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 68
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22392 Checking the front and rear brake pads 1 2 3 4 5 6 7 1. Wear indicator point that the wear indicator almost touches the brake disc, have a Yamaha dealer replace the brake pads as a set. EAU22493 stalling the bolts, then tightening them to the specified - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 69
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22580 Checking the brake fluid level Front brake 1 1. Minimum level mark Rear brake 1 ing it to become ineffective. Before riding, check that the brake fluid is above the minimum level mark and replenish if necessary. A low brake fluid level may indicate - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 70
PERIODIC MAINTENANCE AND ADJUSTMENT EAU22731 EAU23112 EAU23172 Changing the brake fluid 1 2 3 4 5 6 7 8 9 Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenance and lubrication chart. In addition, have the oil seals of the master cylinders - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 71
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23213 EWA10741 Recommended lubricant: Silicone grease Checking and lubricating the centerstand and sidestand WARNING If the centerstand or sidestand does not move up and down smoothly, have a Yamaha dealer check or repair it. Otherwise, the centerstand or - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 72
as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the vehicle on the centerstand. WARNING! To avoid injury, securely support the vehicle so there is no danger of it falling over.[EWA10751] 2. Hold the lower ends of the front fork legs and try to move - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 73
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23291 EAU45033 Checking the wheel bearings Battery The battery is located under panel B. (See page 7-8.) This model is equipped with a VRLA (Valve Regulated Lead Acid) battery. There is no need to check the electrolyte or to add distilled water. However, the - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 74
PERIODIC MAINTENANCE AND ADJUSTMENT To store the battery 1. If the vehicle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. NOTICE: When removing the battery, be sure the key is turned to "OFF", then disconnect the negative lead - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 75
PERIODIC MAINTENANCE AND ADJUSTMENT avoid causing extensive damage to the electrical system and possibly a fire.[EWA15131] 7 8 2 1 7 7 1 2 3 4 5 6 1. Main fuse 2. Spare main fuse 1 1. Headlight fuse 2. Ignition fuse 3. Backup fuse (for clock and rear storage compartment light) 4. Radiator fan - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 76
PERIODIC MAINTENANCE AND ADJUSTMENT EAU23763 Replacing the headlight bulb 1 2 3 4 5 6 7 8 9 This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. ECA10650 2. Unhook the headlight bulb holder, and then remove the burnt-out bulb. 1 NOTICE Take - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 77
PERIODIC MAINTENANCE AND ADJUSTMENT EAU43040 EAU24252 Tail/brake light If the tail/brake light does not come on, have a Yamaha dealer check its electrical circuit or replace the bulb. Replacing a front turn signal light bulb 1. Remove the front turn signal light lens by removing the screw. 2 1 3 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 78
PERIODIC MAINTENANCE AND ADJUSTMENT EAUT1330 EAU24313 Rear turn signal light bulb 1 2 3 4 5 If a rear turn signal light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb. Replacing the license plate light bulb 1. Remove the license plate light unit by removing - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 79
trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. EWA15141 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 80
PERIODIC MAINTENANCE AND ADJUSTMENT EAU42501 Troubleshooting charts Starting problems or poor engine performance 1 2 3 1. Fuel There is enough fuel. Check the fuel level in the fuel tank. There is no fuel. Supply fuel. Check the - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 81
PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 G G WARNING Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. Place a - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 82
on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. G Improper cleaning can damage plastic parts - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 83
SCOOTER CARE AND STORAGE G G G plenty of water, as it is harmful to plastic parts. Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 84
of the presence of ammonia) and areas where strong chemicals are stored. Long-term Before storing your scooter for several months: 1. Follow all the instructions in the "Care" section of this chapter. 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 85
SCOOTER CARE AND STORAGE fuel from deteriorating. 3. Perform the following steps to protect the cylinders, piston rings, etc. from corrosion. a. Remove the spark plug caps and the spark plugs. b. Pour a teaspoonful of engine oil into the spark plug bores. c. Install the spark plug caps onto the - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 86
: 2800 mm (110.2 in) EAU2633X Engine oil: Recommended brand: YAMALUBE Type: SAE 10W-30 or 10W-40 Recommended engine oil grade: API service SG type or higher, JASO standard MA Fuel injection: Throttle body: ID mark: 4B54 10 1 2 3 4 5 6 7 8 9 Spark plug (s): Manufacturer/model: NGK/CR7E Spark - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 87
SPECIFICATIONS Front tire: Type: Tubeless Size: 120/70R15 M/C 56H Manufacturer/model: DUNLOP/GPR-100F Manufacturer/model: BRIDGESTONE/BT011F Loading condition: 90-193 kg (198-425 lb) Front: 225 kPa (2.25 kgf/cm2, 33 psi) Rear: 280 kPa (2.80 kgf/cm2, 41 psi) Spring/shock absorber type: Coil spring/ - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 88
21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: LED High beam indicator light: LED Turn signal indicator light: LED x 2 Engine trouble warning light: LED 1 2 3 4 5 6 7 8 9 Fuses: Main fuse: 30.0 A Headlight fuse: 20.0 A Taillight fuse: 10.0 A Signaling system fuse: 15.0 A Ignition - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 89
CONSUMER INFORMATION EAU26352 EAU26381 EAU26410 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 90
CONSUMER INFORMATION EAU26500 EAU48270 Model label Vehicle Emission Control Information label 1 2 3 4 5 6 7 8 9 10 1 1 1. Model label The model label is affixed to the inside of the rear storage compartment. (See page 4-16.) Record the information on this label in the space provided. This - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 91
CONSUMER INFORMATION EAU26580 Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 92
months 24000 mi (37000 km) or 36 months 28000 mi (43000 km) or 42 months 32000 mi (49000 km) or 48 months 10-4 Date of service Mileage Servicing dealer name and address Remarks - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 93
CONSUMER INFORMATION Maintenance interval 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Date of service Mileage Servicing dealer name and address Remarks 2 3 4 5 6 7 8 9 10 10-5 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 94
1. Operate and maintain the motorcycle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha motorcycle dealer of any . An inspection and registration fee will be charged for this service. EMISSION CONTROL SYSTEM WARRANTY: Yamaha Motor Corporation, U.S.A. also - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 95
in the Owner's and Service Manual. We do recommend, however service, you must take it to any authorized Yamaha motorcycle dealer within the continental United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 96
no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 97
isn't convenient, contact Yamaha with your Primary ID number (your frame number). We'll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983) 2 3 4 5 6 7 8 9 10 10-9 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 98
checking and lubricating...7-25 Tires ...7-19 Tool kit...7-2 Troubleshooting ...7-34 Troubleshooting charts...7-35 Turn signal indicator lights ...4-1 Turn oil and oil filter cartridge...7-12 Engine stop switch ...4-8 Engine trouble warning light...4-2 N Noise regulation...10-3 P Panels, removing - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 99
INDEX Vehicle Emission Control Information label...10-2 Vehicle identification number...10-1 W Warranty, extended ...10-8 Warranty, limited...10-6 Wheel bearings, checking ...7-28 Wheels...7-21 - 2010 Yamaha Motorsports TMAX | Owners Manual - Page 100
- 2010 Yamaha Motorsports TMAX | Owners Manual - Page 101
- 2010 Yamaha Motorsports TMAX | Owners Manual - Page 102
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2009.09-0.1×1 ! (E)
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OWNER’S MANUAL
4B5-28199-11
XP500Z
LIT-11626-23-72
Read this manual carefully before operating this vehicle.