2006 Polaris Scrambler 500 2x4 Owners Manual - Page 67

2006 Polaris Scrambler 500 2x4 Manual

Page 67 highlights

MAINTENANCE AND LUBRICATION Periodic Maintenance Chart Item (whichever comes first) Hours Calendar Miles (Km) 10 H 20 H 25 H 25 H 25 H 50 H 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H Monthly Monthly Monthly Monthly Monthly 3M 6M 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M 100 (160) 200 (320) 250 (400) 250 (400) 250 (400) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 500 (800) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) 1000 (1600) Maintenance Interval Remarks " Brake pad wear J Inspect periodically Check terminals; clean; test Inspect level; change yearly Inspect level; change yearly Inspect; clean if needed Lubricate all fittings, pivots, cables, etc. Drain bowl periodically and prior to storage Inspect; adjust; lubricate; replace if necessary Inspect; adjust; lubricate; replace if necessary Inspect ducts for proper sealing/air leaks Inspect; adjust; replace as needed Inspect coolant strength seasonally; pressure test system yearly Perform a break-in oil change at one month Replace with oil change Inspect routing, condition Inspect; adjust Check for leaks at tank cap, lines, fuel valve, filter, pump, carburetor; replace lines every two years Inspect; clean external surfaces Battery " Front gearcase oil " Transmission oil " Engine breather " General E filter (if equipped) lubrication Carburetor float bowl J Throttle Cable/ E ETC Switch J Choke cable E E Carburetor air intake ducts/ flange Drive belt Cooling system " Engine oil change " Oil filter change " Oil tank vent hose J Valve clearance E E J Fuel system/filter " Radiator (if applicable) 100 H 12 M 1000 (1600) 64

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64
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceChart
Item
MaintenanceInterval
(whichevercomesfirst)
Remarks
Hours
Calendar
Miles
(Km)
"
J
Brakepadwear
10H
Monthly
100(160)
Inspectperiodically
Battery
20H
Monthly
200(320)
Checkterminals;clean;test
"
Frontgearcaseoil
25H
Monthly
250(400)
Inspectlevel;changeyearly
"
Transmissionoil
25H
Monthly
250(400)
Inspectlevel;changeyearly
"
E
Enginebreather
filter(ifequipped)
25H
Monthly
250(400)
Inspect;cleanifneeded
"
General
lubrication
50H
3M
500(800)
Lubricateallfittings,pivots,
cables,etc.
Carburetorfloat
bowl
50H
6M
500(800)
Drainbowlperiodicallyand
priortostorage
J
E
ThrottleCable/
ETCSwitch
50H
6M
500(800)
Inspect;adjust;lubricate;
replaceifnecessary
J
E
Chokecable
50H
6M
500(800)
Inspect;adjust;lubricate;
replaceifnecessary
E
Carburetorair
intakeducts/
flange
50H
6M
500(800)
Inspectductsforproper
sealing/airleaks
Drivebelt
50H
6M
500(800)
Inspect;adjust;replaceas
needed
Coolingsystem
50H
6M
1000(1600)
Inspectcoolantstrength
seasonally;pressuretest
systemyearly
"
Engineoilchange
100H
6M
1000(1600)
Performabreak-inoil
changeatonemonth
"
Oilfilterchange
100H
6M
1000(1600)
Replacewithoilchange
"
Oiltankventhose
100H
12M
1000(1600)
Inspectrouting,condition
J
E
Valveclearance
100H
12M
1000(1600)
Inspect;adjust
J
E
Fuelsystem/filter
100H
12M
1000(1600)
Checkforleaksattankcap,
lines,fuelvalve,filter,pump,
carburetor;replacelines
everytwoyears
"
Radiator
(ifapplicable)
100H
12M
1000(1600)
Inspect;cleanexternal
surfaces