2006 Polaris Hammer Owners Manual

2006 Polaris Hammer Manual

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2006 Polaris Hammer manual content summary:

  • 2006 Polaris Hammer | Owners Manual - Page 1
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    California Proposition 65 Warning This product contains or emits chemicals known to the state of California to cause cancer and birth defects or other reproductive harm.
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    We've created a web site just for YOU! S Technical tips S New product introductions S Event schedules S Parts and Service Manual information S Exciting details about The Way Out Check it out...www.victory-usa.com
  • 2006 Polaris Hammer | Owners Manual - Page 5
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    on the most current product information available at the time of publication. Product improvements or other changes may result in differences between this manual and the motorcycle. Polaris Industries reserves the right to make production changes at any time, without notice and without incurring any
  • 2006 Polaris Hammer | Owners Manual - Page 7
    about the operation or maintenance of the motorcycle after you've read this manual, please contact an authorized VICTORY dealer. To locate the nearest authorized the performance of your VICTORY dealer, please contact the Polaris Consumer Service Department at 763-417-8650. In Canada, call 204-925-
  • 2006 Polaris Hammer | Owners Manual - Page 8
    TABLE OF CONTENTS FOREWORD ...3 INTRODUCTION ...4 SAFETY ...5 REPORTING SAFETY DEFECTS ...28 COMPONENT IDENTIFICATION ...30 INSTRUMENTS, FEATURES AND CONTROLS ...35 PRE-OPERATION CHECK ...47 OPERATION ...61 MAINTENANCE ...75 MAINTENANCE RECORD ...80 CLEANING ...133 STORAGE ...139 WARRANTIES ...143
  • 2006 Polaris Hammer | Owners Manual - Page 9
    to safe riding and proper maintenance of the motorcycle. Anyone who uses the motorcycle (operators and passengers) must read the owner's manual before riding. Carefully read and understand the information found in the safety section beginning on page 5. Understand and follow the procedures in
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    and the safety of others are involved when these words and symbols are used. Become familiar with their meanings before reading the manual. ! The safety alert symbol indicates a potential for personal injury to you or others. WARNING The safety alert warning indicates a potential hazard that
  • 2006 Polaris Hammer | Owners Manual - Page 11
    or refresh your expertise in safe riding habits through instruction and riding. For information on Motorcycle Safety Foundation manual. For additional information or assistance with technical services specified in the manual or required by mechanical circumstances, see the VICTORY Service Manual
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    Safe Riding Practices The following design characteristics affect how you should ride the VICTORY motorcycle: S The motorcycle is designed for on-road use with one rider and one passenger. (See page 11). SAFETY S Do not exceed the gross vehicle weight rating (see the specifications section,
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    and loss of balance. They can also affect your awareness and judgment. S If your motorcycle operates abnormally, correct the problem immediately (see the VICTORY Service Manual or contact your authorized VICTORY dealer). If you continue to operate a motorcycle in this condition, you are likely to
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    Safe Riding Practices SAFETY S The most common cause of accidents involving a motorcycle and an automobile is the automobile driver's failure to see the motorcycle. Ride defensively, as if you are invisible to other motorists, even in broad daylight. Ride where you're clearly visible to other
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    SAFETY Safe Riding Practices S Reduce your speed when: - The weather is windy, rainy or otherwise causing slippery or rapidly changing conditions. - The traffic is heavy, congested, not allowing sufficient space between vehicles or otherwise not flowing smoothly. - You are being passed in either
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    , which can make the motorcycle hard to handle and cause loss of control. S If necessary, adjust the rear shock absorber preload according to the instructions on page 93. Improper preload adjustment can make your motorcycle hard to handle and can cause loss of control. S Before riding, be sure your
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    SAFETY Safe Riding Practices Protective Apparel To decrease the risk of injury and increase riding comfort, wear protective riding apparel. S Wear a Department of Transportation (DOT) or SNELL approved helmet. Some state laws require that you wear an approved helmet. In accidents involving
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    rating. Exceeding the weight rating can reduce stability and handling and could cause loss of control. Refer to the specifications section of this manual (beginning on page 153) or the certification label on your motorcycle's steering head for model-specific GVWR information. NOTE: **Some models are
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    SAFETY Example 1: HAMMER with no accessories or cargo Gross Vehicle Weight Rating 1165 lbs (528.4 kg) Item HAMMER- with full capacity of all fluids Operator - with recommended riding apparel Passenger - with recommended riding apparel (when properly equipped. See NOTE on page 13) Total Weight
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    to the engine and cause overheating that can damage the engine. S Do not exceed the maximum cargo weight limit of any accessory (see accessory instructions and labels), and do not attach cargo to an accessory not designed for that purpose, as these could result in an accessory failure that could
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    or an open flame, where hot components could ignite combustible materials. Park the motorcycle on a firm, level surface. Sloped or soft surfaces may not support the motorcycle when it's parked, and it may tip over. If you must park on a slope or soft surface, follow the precautions outlined on
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    SAFETY Transporting the Motorcycle If you must transport the motorcycle: S Use a truck or trailer. Do not tow the motorcycle with another vehicle, as towing will impair the motorcycle's steering and handling, which can cause loss of control. S Position and restrain the motorcycle so it remains
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    want to add a windshield, backrest or luggage rack, choose one designed and approved by VICTORY specifically for your model. Follow the instructions for proper installation and use. An improperly designed or installed windshield, backrest or luggage rack can reduce stability, causing loss of control
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    , see page 64. SAFETY Gasoline is highly flammable and can be explosive in certain conditions. Observe the following precautions when you refuel or service the fuel system: S Turn off the engine. S Use a well-ventilated area. S Open the fuel cap slowly. S Do not spill gasoline on the engine
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    balance. Inspect tires regularly and replace them if they're worn or damaged. Use only an approved replacement tire and see the VICTORY Service Manual or your authorized VICTORY Dealer for tire replacement. Operating the motorcycle with improper tire pressure or tread condition, or improper wheel or
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    Maintenance SAFETY S Keep the motorcycle clean. In addition to extending the service life and the original appearance of the motorcycle, a complete and thorough cleaning can reveal items in need of repair. For complete cleaning procedures, see page
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    SAFETY Location of Safety and Vehicle Information Labels See page 23 for decal type and description. A D B E C 22
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    Location of Safety and Vehicle Information Labels SAFETY Location C (NOISE EMISSION) Location A (FUEL WARNING) Location D (TIRE INFORMATION) Information varies by model Location B (MANUFACTURING INFORMATION) Information varies by model Engine Identification Number Label Location E (ENGINE
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    SAFETY Location of Safety and Vehicle Information Labels See page 25 for decal type and description. F 24
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    Location of Safety and Vehicle Information Labels SAFETY FUSE BOX REMOVAL (on base of fuse box) Location F FUSE and RELAY LOCATION (Under side cover, on side of fuse box cover) 25
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    SAFETY Location of Safety and Vehicle Information Labels See page 27 for decal type and description. H G 26
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    Location of Safety and Vehicle Information Labels Location G (TIRE SAFETY) SAFETY Location H (EMISSION CONTROL INFORMATION) (49 State Models) (Canada Models) (California Models Only) 27
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    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer or Polaris Industries. To contact NHTSA, or obtain other information about motor vehicle safety, you may either call
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    NOTES: SAFETY 29
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    COMPONENT IDENTIFICATION Use the information on the following pages to identify and locate the major components of the VICTORY HAMMER motorcycle, including the vehicle and engine identification numbers, model number and ignition key number. HANDLEBAR AREA 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13.
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    LEFT SIDE VIEW 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. Front Fork Front Turn Signal Headlamp Air Filter Spark Plug (2) Ignition Switch Left Side Cover Battery (under side cover) Rear Turn Signal Taillight Rear Axle Adjuster (1 each side) Rear Brake Caliper Passenger's
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    COMPONENT IDENTIFICATION RIGHT SIDE VIEW 1. Drive Belt (under guard) 1 2. Passenger Seat / Cowl 3. Seat Strap (Under Seat Cowl) 4. Operator's Seat 5. Rear Shock Absorber (access through RH side cover) 6. Side Cover 7. Front Turn Signal 8. Front Fork 9. Oil Cooler 10. Rear Brake Pedal 11. Operator
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    Vehicle Identification Number COMPONENT IDENTIFICATION The vehicle identification number (VIN) is stamped into the front of the steering head and also appears on the certification label. You will need the vehicle identification number to title, register, license or insure the motorcycle, or to
  • 2006 Polaris Hammer | Owners Manual - Page 39
    COMPONENT IDENTIFICATION Engine Identification Number The engine identification number (A) is a combination of the engine model and serial numbers. The first 8 digits are the engine model number and the last 5 digits are the serial number. The engine serial number is stamped into the rear of the
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    the emergency flashers, turn signals and all other electrical features. 3 2 1 Caution 1. Off 2. On 3. P (Park) Before starting the engine, read the instructions for starting the engine beginning on page 65. Park Position (P) In the PARK position, the taillight, indicator lights, and license
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    INSTRUMENTS, FEATURES AND CONTROLS Instrument Cluster 1. Speedometer 2. Tachometer 3. Odometer / Trip Odometer (See page 37) 4. Odometer &Trip Odometer Toggle / Trip Odometer Reset (See page 37) 5. Overdrive Indicator Lamp (O/D) (See page 37) 3 5 The instrument cluster includes the speedometer and
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    INSTRUMENTS, FEATURES AND CONTROLS Odometer The odometer display shows total miles traveled in the window on the lower portion of the speedometer. Trip Odometer A trip odometer is included on the speedometer. The trip odometer shows total miles traveled since the trip odometer was reset. You can
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    is not running. This demonstrates that the indicator is functioning properly. Caution If the check engine indicator illuminates while the engine is running, a serious engine problem may exist. Contact an authorized VICTORY dealer as soon as possible. 38
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    INSTRUMENTS, FEATURES AND CONTROLS Low Oil Pressure Indicator (4) The low oil pressure indicator illuminates when engine oil pressure drops below safe operating pressure. If this indicator illuminates while the engine is running, turn the engine off immediately and check the oil level. Add oil if
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    INSTRUMENTS, FEATURES AND CONTROLS Left Handlebar Controls Fast Idle Lever (1) The fast idle lever increases the engine idle speed when starting a cold engine (see page 65). To engage the fast idle lever, move the lever toward the rear of the motorcycle until the lever stops. 2 1 Headlamp High/Low
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    turn signals. Push the switch to the left to activate the left turn signals, and to the right to activate the right turn signals. To manually cancel either turn signal, push the switch in toward the housing when in the center position. If activated below 15 mph*, the turn signals cancel
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    INSTRUMENTS, FEATURES AND CONTROLS Right Handlebar Controls Engine Stop/Run Switch (1) The engine stop/run switch completes or interrupts the ignition, starter, and fuel pump circuits. To complete the circuits, allowing the engine to start and run, press the lower portion of the engine stop/run
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    Right Handlebar Controls Starter Button (3) INSTRUMENTS, FEATURES AND CONTROLS The starter button works only when the engine stop/run switch is in the RUN position and the transmission is in neutral or the clutch is disengaged (lever pulled in toward handlebar.) To engage the engine starter motor,
  • 2006 Polaris Hammer | Owners Manual - Page 49
    INSTRUMENTS, FEATURES AND CONTROLS Gear Shift Pedal (1) The gear shift pedal is located on the left side of the motorcycle. To shift to a lower gear, press down on the gear shift pedal. To shift to a higher gear, lift up on the gear shift pedal. For proper gear shifting procedure, see Shifting Gears
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    Fuel Cap INSTRUMENTS, FEATURES AND CONTROLS The fuel cap must be opened and closed with the ignition key. Lift the key slot cover (1) on the cap and insert key. Turn clockwise while pushing down lightly to release latch and open the cap. To close the fuel cap, turn key clockwise and press down on
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    the sidestand, swing it out from the end until it is fully extended. Lean the motorcycle toward the sidestand until the sidestand firmly supports the motorcycle. To retract the sidestand, lean the motorcycle away from the sidestand until the motorcycle is fully upright. Swing the sidestand back
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    the maintenance section of this manual, in the VICTORY Service Manual or from an authorized VICTORY dealer. During the pre-operation check you might use products that are potentially hazardous, such as oil or brake fluid. When using any of these products, follow the instructions and warnings on the
  • 2006 Polaris Hammer | Owners Manual - Page 53
    PRE-OPERATION CHECK Check Electrical Equipment To perform a pre-operation check on the electrical equipment, set the ignition switch to the ON position. Set the ignition switch to the OFF position after completing the electrical equipment portion of the pre-operation check. Indicator Lights The low
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    Check Electrical Equipment Turn Signals PRE-OPERATION CHECK Move the turn signal switch to the left. The front and rear left turn signals and the turn signal indicator light on the panel should flash. Push the switch button IN to cancel the turn signal. The turn signals and turn signal indicator
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    PRE-OPERATION CHECK Check Engine Oil Level A dipstick attached to the oil fill cap registers the engine oil level. We recommend the use of only VICTORY brand Semi-Synthetic 20W-40 Motor Oil or equivalent. 1. With the transmission in neutral, start and run the engine for several minutes. 2. Shut the
  • 2006 Polaris Hammer | Owners Manual - Page 56
    Check Fuel Components Fuel Level PRE-OPERATION CHECK 1. Straddle the motorcycle on level ground and bring it to a vertical position. 2. Turn the ignition switch to the ON position and watch the fuel indicator light on the panel. NOTE: The light will stay on if less than .8 gallons (3.08 liters)
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    Condition Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see the VICTORY Service Manual or an authorized VICTORY dealer). Tire Tread Depth Raised areas at the base of the tread, known as wear bars, act as easily
  • 2006 Polaris Hammer | Owners Manual - Page 58
    Check Brakes PRE-OPERATION CHECK 3/4 inch (19 mm) Front Brake Lever Movement Squeeze the front brake lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. You should feel a firm resistance in the lever within the
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    PRE-OPERATION CHECK Check Brakes Rear Brake Pedal Freeplay and Movement Rear brake pedal freeplay, the amount of brake pedal movement from the rest position to the point that the master cylinder pushrod touches the master cylinder piston should be 4.5-7mm (.177″ .280″). Adjust pedal freeplay as
  • 2006 Polaris Hammer | Owners Manual - Page 60
    PRE-OPERATION CHECK Check Rear Brake Fluid Level 1. To check the rear brake fluid level, remove right side cover. Straddle the motorcycle and bring it to a vertical position. 2. View the brake fluid through the reservoir (1). The fluid should be clear and at a level between minimum (MIN) and maximum
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    connections for dampness or stains from leaking or dried fluid. Tighten any leaking connections and replace components as necessary. Refer to the Victory Service Manual for torque values of fasteners or contact your Victory dealer. 2 Check Brake Pads Look at the front brake caliper pads at (1), and
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    Check Clutch 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch lever freeplay, the amount of clutch lever movement from the rest position to the point of cable resistance, should
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    PRE-OPERATION CHECK Check Front Suspension 1. To check the front suspension, straddle the motorcycle and bring it to a vertical position. 2. Apply the front brake and push down hard on the handlebars several times. The front suspension should operate smoothly and quietly. 3. Place the motorcycle on
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    drive belt tension (see pages 87-88). Replace the drive belt if it is cracked or has broken teeth or frayed edges (consult your VICTORY Service Manual or an authorized VICTORY dealer). 59
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    for loose, damaged or missing fasteners. Tighten loose fasteners to the proper torque (see the specifications section of this manual or see the VICTORY Service Manual). Immediately replace stripped, damaged or broken fasteners with genuine VICTORY fasteners of equal size and strength immediately. 60
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    OPERATION The operation section describes how to operate your VICTORY motorcycle for best performance and longevity. Important areas covered include: S Engine Break-in Period S Fueling and Fill Height S Starting the Engine S Shifting Gears S Accelerating S Braking S Stopping the Engine S Parking For
  • 2006 Polaris Hammer | Owners Manual - Page 67
    OPERATION Engine Break-in Period During the first 500 miles (800 kilometers), critical engine parts require special wear-in procedures so they seat and mate properly. Read, understand and use the following rules for operating the motorcycle during the first 500 miles (800 kilometers) to ensure your
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    required mileage point helps the engine maintain top performance for its entire service life. Caution If engine trouble should occur during the engine break-in period, consult the maintenance section of the Owner's Manual, the VICTORY Service Manual, or an authorized VICTORY dealer immediately. 63
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    OPERATION Engine Break-in Period Fueling and Fill Height Fuel the motorcycle with the sidestand down and on level ground. Use only the recommended fuel (see Fuel Specifications on page 157). Fill the fuel tank to a level just below the bottom of the fuel filler insert. WARNING • Do not allow
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    the fuel pump run momentarily as it pressurizes the fuel system. NOTE: If the motorcycle was run completely out of fuel, prime the system as instructed on page 64. (Continued on next page) 65
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    OPERATION Engine Break-in Period Starting the Engine 6. Leaving the throttle closed, press and hold the starter button until the engine starts. If the engine does not start within a few seconds after you press the starter button, release the button and wait several seconds. Then press and hold the
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    Shifting Gears WARNING OPERATION The clutch must be fully disengaged (clutch lever pulled completely in toward the handlebars) before you attempt to shift gears. Forced shifting (shifting without the clutch disengaged) may damage the engine, transmission and drive train, causing loss of control of
  • 2006 Polaris Hammer | Owners Manual - Page 73
    OPERATION Shifting Gears 1. To engage first gear, start the engine (see Starting the Engine on page 65). 2. With the engine at idle speed, engage the front brake (squeeze the brake lever) and disengage the clutch (squeeze the clutch lever). 3. Push the shift pedal down until you feel it stop in
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    Shifting Gears WARNING OPERATION • Downshifting at a speed in excess of the recommended downshift point may severely damage the transmission or cause the rear wheel to lose traction. It could also result in engine damage from running at excessive rpm. Reduce speed before downshifting and do not
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    open the throttle with a smooth, continuous motion. When you reach the recommended speed for upshifting, shift up one gear according to the instructions in Shifting Gears, page 67. The more quickly you open the throttle, the more quickly the motorcycle accelerates. WARNING • Abrupt acceleration can
  • 2006 Polaris Hammer | Owners Manual - Page 76
    Braking OPERATION To slow the motorcycle with the brakes, close the throttle and apply the front and rear brakes evenly. As the motorcycle slows, either disengage the clutch or downshift each time your speed reaches a downshift point. Applying slightly more front brake than rear brake generally
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    rear wheel to lose traction. In either case, you may lose control. • If the motorcycle is in motion and the engine stops on its own, guide the motorcycle to a safe location off the road and away from traffic. 72
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    neutral, stop the engine. Fully extend the sidestand, turn the handlebars to the left, and lean the motorcycle to the left until the sidestand firmly supports the motorcycle. Take the key with you. On a slope If you must park on a slope, point the motorcycle toward the top of the slope. Put
  • 2006 Polaris Hammer | Owners Manual - Page 79
    OPERATION Parking the Motorcycle Caution Asphalt pavement can become soft in hot weather. The sidestand can sink into soft asphalt until the motorcycle falls over. When parking on asphalt in hot weather, use a sidestand footrest under the foot of the sidestand to prevent the sidestand from sinking
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    ; such as oil or brake fluid. When using any of these products, follow the instructions and warnings on the product packaging. For information on major repairs, see the VICTORY Service Manual. Major repairs typically require the technical skills and specially designed tools available from your
  • 2006 Polaris Hammer | Owners Manual - Page 81
    engine maintain top performance for its entire service life. Periodic Maintenance Intervals Use the each component listed in the table, refer to the instructions in this section. Caution If you regularly ride your manual to record information about maintenance performed on your motorcycle. 76
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    Periodic Maintenance Interval Table ODOMETER READING in MILES (KILOMETERS) MAINTENANCE 32,500 (52,000) 35,000 (56,000) 37,500 (60,000) 40,000 (64,000) 42,500 (68,000) 45,000 (72,000) 47.500 (76,000) 50,000 (80,000) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000)
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    MAINTENANCE Component (see operation codes below) Periodic Maintenance Interval Table (continued) ODOMETER READING in MILES (KILOMETERS) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22,500 (36,000) 25,000 (40,000) 27,500 (44,000) 30,000 (48,000) 32,500 (
  • 2006 Polaris Hammer | Owners Manual - Page 84
    Periodic Maintenance Interval Table (continued) ODOMETER READING in MILES (KILOMETERS) MAINTENANCE 35,000 (56,000) 37,500 (60,000) 40,000 (64,000) 42,500 (68,000) 45,000 (72,000) 47.500 (76,000) 50,000 (80,000) 10,000 (16,000) 12.500 (20,000) 15,000 (24,000) 17,500 (28,000) 20,000 (32,000) 22
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    MAINTENANCE MAINTENANCE RECORD MAINTENANCE PERFORMED MILES / KM NOTES PERFORMED BY: 80
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    MAINTENANCE MAINTENANCE RECORD MAINTENANCE PERFORMED MILES / KM NOTES PERFORMED BY: 81
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    and where it is not near flammable materials. 1. Start and run the engine until it reaches normal operating temperature. Stop the engine. 2. Securely support the motorcycle on the sidestand. 3. Place an oil drain pan under the drain plug (1) and oil filter (2). 4. Remove the drain plug and seal
  • 2006 Polaris Hammer | Owners Manual - Page 88
    Engine Oil MAINTENANCE Change Engine Oil and Oil Filter 8. Make sure the new oil filter gasket is properly seated in the oil filter, and apply a thin film of clean engine oil to the gasket. Screw the new filter on until the gasket contacts the filter mounting plate. Tighten the filter by hand an
  • 2006 Polaris Hammer | Owners Manual - Page 89
    MAINTENANCE Engine Oil Check Engine Oil Level 1. With the transmission in neutral, start and run the engine for several minutes. 2. Shut the engine off and wait for 3-5 minutes. 3. With the engine at normal operating temperature, straddle the motorcycle on level ground and bring it to a vertical
  • 2006 Polaris Hammer | Owners Manual - Page 90
    Inspect Air Filter The standard VICTORY air filter element is a dry, treated paper design and does not require the use of air filter oil. Inspect the air filter often if riding in unusually wet or dusty conditions. Notice 2 1 MAINTENANCE 1. Remove the air filter access cover and air filter element
  • 2006 Polaris Hammer | Owners Manual - Page 91
    1. Remove the drive sprocket cover. Notice Some models may require removal of the exhaust system to access the drive sprocket (see the VICTORY Service Manual or an authorized VICTORY dealer). A 2. Inspect drive sprocket and sprocket nut for wear or damage. Make sure the sprocket nut is tight. 3. If
  • 2006 Polaris Hammer | Owners Manual - Page 92
    cracked or has broken teeth or frayed edges. No matter its condition, the drive belt should be replaced at periodic intervals (see the VICTORY Service Manual or an authorized VICTORY dealer). DO Check Drive Belt Tension This procedure involves using the belt tension gauge, part no. PV-43532, which
  • 2006 Polaris Hammer | Owners Manual - Page 93
    MAINTENANCE Drive Belt Check Drive Belt Tension 2. Position the small O-ring on the belt tension gauge directly over the 10 lbs. mark on the plunger as shown. 3. Place a tape measure or rule next to the drive belt as shown. 4. Place the base of the tension gauge bracket squarely against the lower
  • 2006 Polaris Hammer | Owners Manual - Page 94
    brake pad distance. 7. Slowly rotate the rear wheel. If the wheel does not rotate smootly, inspect the wheel bearings, axle, and brakes. Refer to the Service Manual or contact an authorized Victory dealer. 89
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    MAINTENANCE Rear Wheel Alignment WARNING A skewed rear axle can damage the drive belt, causing it to fail and loss of control of the motorcycle. WARNING Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or death may occur if the motorcycle
  • 2006 Polaris Hammer | Owners Manual - Page 96
    Rear Wheel MAINTENANCE Alignment (cont.) NOTE: Turn the axle adjusters about 1/16 of a turn at a time and monitor wheel alignment as you proceed. 5. Use a 17mm wrench to loosen lock nut (4), then an 8mm hexagonal wrench to turn the axle adjuster screws (5) IN (clockwise) to draw the axle back, or
  • 2006 Polaris Hammer | Owners Manual - Page 97
    is incorrect, repeat steps 4-7. 10. Pump rear brake pedal several times to reset brake pad distance. 11. Carefully lower the motorcycle and safely support it on the sidestand. WARNING Care should be taken to be sure the motorcycle will not tip or fall while elevated. Severe personal injury or
  • 2006 Polaris Hammer | Owners Manual - Page 98
    Rear Suspension MAINTENANCE Inspect Rear Shock Absorber Pre-Load (Ride Height) This procedure involves using the shock absorber preload wrench PV-43507, a special spanner tool available from your dealer. The tool is designed specifically for adjusting shock spring preload on your motorcycle.
  • 2006 Polaris Hammer | Owners Manual - Page 99
    MAINTENANCE Rear Suspension Gear Passenger Operator InspectRear Shock Absorber Preload (Ride Height) Specification: HAMMER - 132mm (5 3/16″) (Motorcycle in upright position) Measure from floor to rearmost flat section of right side frame cradle. Frame Cradle Floor 94
  • 2006 Polaris Hammer | Owners Manual - Page 100
    Rear Suspension Adjust Rear Shock Absorber Preload (Ride Height) 1. To adjust the shock absorber spring pre-load: 1. Rest the motorcycle on the sidestand. Remove the right side cover (page 46). 2. Remove the fuse box from right panel by lifting upward on the tab at the forward end while pulling the
  • 2006 Polaris Hammer | Owners Manual - Page 101
    MAINTENANCE Rear Suspension InspectRear Shock Absorber Preload (Ride Height) 2. The uppermost spanner nut on the shock is the locknut (1). The spanner nut closest to the spring is the adjuster nut (2). Loosen the locknut by turning it counterclockwise (as viewed from the top of shock absorber) with
  • 2006 Polaris Hammer | Owners Manual - Page 102
    the rear wheel side-to-side. NOTE: If there is movement at the rear axle, inspect the wheel bearings and rear axle (see the VICTORY Service Manual or an authorized VICTORY dealer). If there is movement at the front of the swing arm, inspect the swing arm pivot bushings / bearings and pivot
  • 2006 Polaris Hammer | Owners Manual - Page 103
    condition and level is associated with front suspension performance and internal component wear. For fork oil replacement procedures and special tools required, see the VICTORY Service Manual or contact an authorized VICTORY dealer. 98 1. Front Fork Tube 2. Fork Seal
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    The steering head bearings require periodic lubrication even if there is no front-to-back movement at the steering head when checked (see the VICTORY Service Manual or an authorized VICTORY dealer). 4. Turn the handlebars all the way to the right or left. Grasp the front tire and attempt to move the
  • 2006 Polaris Hammer | Owners Manual - Page 105
    MAINTENANCE Fuel System Check Fuel Hose, Rail, and Connections Inspect the fuel hoses for cracks or damage. Inspect the hose connection at the fuel pump and at the fuel rail for dampness or stains from leaking or dried fuel. Check Crankcase Ventilation Hose and Connections Remove the operators seat
  • 2006 Polaris Hammer | Owners Manual - Page 106
    fuel tank. Fuel filter condition is associated with engine performance and fuel economy. For fuel filter replacement procedures and special tools required, see the VICTORY Service Manual or contact an authorized VICTORY dealer. 101
  • 2006 Polaris Hammer | Owners Manual - Page 107
    to full left. If engine RPM increases when bars are turned, re-check throttle cable and fast idle cable adjustments, cable condition, and routing. If problem persists contact your VICTORY dealer. 102 B
  • 2006 Polaris Hammer | Owners Manual - Page 108
    Throttle MAINTENANCE Check Throttle Control Grip and Cable 1. Rotate the throttle control grip. It should rotate smoothly from its rest position to its completely open position and back again. It should return to its rest position quickly when released. 2. Throttle freeplay - the amount of
  • 2006 Polaris Hammer | Owners Manual - Page 109
    MAINTENANCE Clutch Check Clutch Lever and Cable 1. Squeeze the clutch lever toward the handlebar and release it. It should move freely and smoothly and should return to its rest position quickly when released. 2. Clutch lever freeplay - the amount of clutch lever movement from the rest position to
  • 2006 Polaris Hammer | Owners Manual - Page 110
    Clutch MAINTENANCE Lubricate Clutch Lever 1. Remove right side cover. 2. Slide the rubber cover off the cable adjuster, and loosen the adjuster lock nut (see page 106.) 3. Turn the cable adjuster all the way in to provide maximum lever free play. 4. Remove clutch lever pivot nut (1), plate (2) and
  • 2006 Polaris Hammer | Owners Manual - Page 111
    MAINTENANCE Clutch Adjust Clutch Cable Freeplay 1. Remove the right side cover. 2 3 4 5 Hold cable (1) and loosen the adjuster lock nut (2). Turn cable adjuster (3) while holding cable. Turn the cable adjuster in or out until the clutch lever freeplay (A) is .020-.040 inch (.5-1.0 mm). Tighten the
  • 2006 Polaris Hammer | Owners Manual - Page 112
    disconnect one end of the cable. MAINTENANCE The following cables used on the motorcycle require periodic lubrication for smooth operation and maximum service life: 2. Lubricate the cable and the inside of the cable housing with VICTORY Cable Lube (PN 2872861) or a commercially available cable
  • 2006 Polaris Hammer | Owners Manual - Page 113
    ) of lever travel. If the brake lever travels too far before beginning to engage the brake, see the VICTORY Service Manual, or contact an authorized VICTORY dealer for service. 3/4 inch (19 mm) Lubricate Front Brake Lever 1. Remove right side mirror. 2. Remove brake lever pivot nut (10mm wrench or
  • 2006 Polaris Hammer | Owners Manual - Page 114
    Brakes MAINTENANCE Check Front Brake Fluid Level 1. To check the front brake fluid level, rest the motorcycle on the sidestand and on level ground. Turn the handlebars until the front brake fluid reservoir is level. 2. View the brake fluid through the sight glass (1). The fluid should be clear and
  • 2006 Polaris Hammer | Owners Manual - Page 115
    pedal within the first 3/8 inch (8 mm) of pedal travel. If the brake pedal travels too far before beginning to engage the brake, see the VICTORY Service Manual, or contact an authorized VICTORY dealer for
  • 2006 Polaris Hammer | Owners Manual - Page 116
    Brakes Adjust Rear Brake Pedal Freeplay 1. Loosen the brake linkage rod locknut. 2. Turn the linkage rod in or out as necessary. 3. Tighten the linkage rod locknut. 4. Check the brake pedal freeplay. 1 MAINTENANCE .177-.280 inch (4.5-7.0 mm) Check Rear Brake Fluid Level 1. To check the rear brake
  • 2006 Polaris Hammer | Owners Manual - Page 117
    MAINTENANCE Brakes Add Rear Brake Fluid 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Remove the right side cover. 3. Wipe the area around the reservoir cover (1) with a clean cloth. 4. Wipe the
  • 2006 Polaris Hammer | Owners Manual - Page 118
    Brakes WARNING MAINTENANCE • Do not operate the rear brake while its reservoir cover is removed. Fluid could overflow from the reservoir and cause air to enter the fluid system. Air in the brake fluid system could cause the brakes to malfunction. • Use only DOT 4 brake fluid from a sealed, clean
  • 2006 Polaris Hammer | Owners Manual - Page 119
    having less than the specified amount of friction material at their thinnest point. If the brake pads require replacement, see the VICTORY Service Manual or an authorized VICTORY dealer for assistance. 2 Check Brake Disc Visually inspect the brake disc for nicks, scratches, cracks, or other damage
  • 2006 Polaris Hammer | Owners Manual - Page 120
    Gear Shift Pedal 1. 2. 3. 4. MAINTENANCE Adjust Gear Shift Pedal Height Loosen the gear shift linkage rod locknuts. Turn the linkage rod in or out as necessary. Tighten the linkage rod locknuts. Check the gear shift pedal height. Caution Do not remove and reposition the shift arm on the shift
  • 2006 Polaris Hammer | Owners Manual - Page 121
    MAINTENANCE Tires Check Tire Pressure Normal riding warms the tires and increases the tire air pressure. For an accurate reading, check the tire pressure before you ride. Adjust tire pressure as required for the total weight of your intended load. Tire Pressure Table HAMMER Up to 200 lbs (91 kg)
  • 2006 Polaris Hammer | Owners Manual - Page 122
    Inspect the tire sidewalls, road contact surface, and tread base for cuts, punctures, and cracking. Replace damaged tires immediately (see your VICTORY Service Manual or an authorized VICTORY dealer). Check Tread Depth Raised areas at the base of the tread, known as wear bars; act as easily
  • 2006 Polaris Hammer | Owners Manual - Page 123
    MAINTENANCE Check Wheels Inspect both wheels for cracks or damage. If you see wheel damage or cracks, contact an authorized VICTORY dealer to have the wheel(s) replaced. WARNING Do not operate the motorcycle if wheels are damaged or cracked. 118
  • 2006 Polaris Hammer | Owners Manual - Page 124
    , sooty black deposits, or with damaged insulators or electrodes can indicate engine problems. If these conditions exist, or if the condition of one plug is markedly different from the other, see the VICTORY Service Manual or an authorized VICTORY dealer for assistance. 1. Make sure the engine is
  • 2006 Polaris Hammer | Owners Manual - Page 125
    MAINTENANCE Check or Replace Spark Plugs 4. Remove the spark plug from the cylinder head with a 5/8 inch spark plug socket. Both spark plugs should have the same light or medium tan color deposits on the insulator around the electrode tip. The spark plug electrode tip and bridge should have sharp,
  • 2006 Polaris Hammer | Owners Manual - Page 126
    Service Manual or an authorized VICTORY dealer). Check all exhaust system fasteners. 1. Tighten muffler clamps. 3 Torque: 31 ft-lbs (42 Nm) 1 2. Tighten muffler mounting screws. Torque: 18 ft-lbs (24.5 Nm) 3. Tighten exhaust header flange nuts. Torque: 12 ft-lbs (16 Nm) 4. Tighten support
  • 2006 Polaris Hammer | Owners Manual - Page 127
    MAINTENANCE Seat Removal and Installation WARNING The seat mounting screws are located under the three cowl grommets at the rear of the seat and are accessed from the top after removing the seat cowl. Always make sure the seats are securely fastened before riding the motorcycle. A loose seat could
  • 2006 Polaris Hammer | Owners Manual - Page 128
    Battery WARNING MAINTENANCE The battery contains sulfuric acid, which can cause severe burns. Do not allow sulfuric acid to contact skin, eyes, or clothing. Antidotes: • External: Flush with water. • Internal: Drink large quantities of water or milk. Follow with milk of magnesia, beaten eggs, or
  • 2006 Polaris Hammer | Owners Manual - Page 129
    located in a holder under the left side cover. The universal tool is a combination 6mm hexagonal wrench with a Phillips screwdriver tip, and can be used to service the following items: Oil Drain Plug Indicator Bulbs 124 Air Filter Headlight Bulb Turn Signal Bulb Misc. Accessory Fasteners
  • 2006 Polaris Hammer | Owners Manual - Page 130
    Rinse with clean water and wipe dry. Apply a thin film of dielectric grease to the posts and cable connectors. 2. Following the charger manufacturer's instructions, use an accessory battery charger (listed below) or a charger designed for use with 12-volt batteries. The charger should have a maximum
  • 2006 Polaris Hammer | Owners Manual - Page 131
    MAINTENANCE Battery Battery Installation 1. Before installing the battery, make sure it's fully charged and clean. 2. Slide the battery into position in the battery tray with positive (+) terminal to rear of motorcycle. 3. Connect the positive ( + ) battery cables, tighten securely and install the
  • 2006 Polaris Hammer | Owners Manual - Page 132
    Fuses Caution Use only recommended amperage fuses to avoid damage to the electrical system. 1. Remove right side cover and release fuse box from bracket by lifting tab (A) and sliding the fuse box forward (see diagram below right.) 2. Release tabs on each side of fuse box cover, and remove cover. 3.
  • 2006 Polaris Hammer | Owners Manual - Page 133
    MAINTENANCE Headlamp Adjustment The headlamp should shine straight ahead of the motorcycle. The top of headlamp high beam should be just below the center of the lamp at a distance of 25 feet (7.62 m). 1. Check and adjust the tire pressure (page 116) 2. Verify rear suspension ride height measurement
  • 2006 Polaris Hammer | Owners Manual - Page 134
    be replaced immediately. Caution Do not try to straighten a bent sidestand. The sidestand will be weakened, and may not be able to support the motorcycle. 1 3 2 Inspect Sidestand Pad Straddle the motorcycle and bring it to a vertical position. Move the sidestand (1) to its stored (up) position
  • 2006 Polaris Hammer | Owners Manual - Page 135
    MAINTENANCE Sidestand Sidestand Lubrication 1. Bring the motorcycle to a vertical position with an appropriate motorcycle lift or a block of wood or steel placed securely under the frame. 2. Move the sidestand to its stored (up) position. WARNING Wear face protection. The sidestand return spring is
  • 2006 Polaris Hammer | Owners Manual - Page 136
    , damaged, or missing fasteners. Tighten loose fasteners to the proper torque (see the Specifications section of the Owner's Manual, or the VICTORY Service Manual). Replace stripped, damaged, or broken fasteners with genuine VICTORY fasteners of equal size and strength immediately. Road Test Before
  • 2006 Polaris Hammer | Owners Manual - Page 137
    MAINTENANCE NOTES: 132
  • 2006 Polaris Hammer | Owners Manual - Page 138
    and then applying wax, polish, and protectants to extend the service life and appearance of various components. During cleaning you might as polishing compounds. When using any of these products, follow the instructions and warnings on the product packaging. Some foreign materials like insects, oil
  • 2006 Polaris Hammer | Owners Manual - Page 139
    motorcycle in the shade to prevent water spotting. 2. The engine cases are painted. If you choose to use a degreaser, follow the degreaser manufacturer's instructions. 3. Rinse off as much dirt and mud as possible with water running at low pressure. Caution • Don't use high water pressure or high
  • 2006 Polaris Hammer | Owners Manual - Page 140
    Washing and Drying the Motorcycle Caution CLEANING Use as little water as possible when washing near the air cleaner or the exhaust pipe openings. An excessively wet air cleaner, or water in the exhaust pipes, may cause the engine to start and run poorly. Dry these components thoroughly before
  • 2006 Polaris Hammer | Owners Manual - Page 141
    the finish of painted parts. For chrome surfaces, use either a window-cleaning solution or a polish specifically designed for chrome. Follow manufacturer's instructions for proper application and use of wax, polish, or protectants. After washing and drying the motorcycle, to help extend the life and
  • 2006 Polaris Hammer | Owners Manual - Page 142
    cloth or sponge clean by rinsing it frequently. S Minor scratches may be removed with a quality plastic polishing compound. Follow the manufacturer's instructions when using plastic polishing compounds. S Insects, oil, tar, and tree sap may also damage the motorcycle's finish. If normal washing does
  • 2006 Polaris Hammer | Owners Manual - Page 143
    CLEANING Leather Saddlebag Care If your motorcycle is equipped with optional leather saddlebags: Natural leather has "character." Each piece used in the construction of these saddlebags is unique, and will settle into its own distinct form over time and miles. Mature leather is one-of-a-kind, and
  • 2006 Polaris Hammer | Owners Manual - Page 144
    that are potentially hazardous; such as fuel stabilizer. When using any of these products, follow the instructions and warnings on the product packaging. This section includes instructions for preparing the motorcycle for storage, maintaining it during storage and removing it from storage. Storage
  • 2006 Polaris Hammer | Owners Manual - Page 145
    you must replace the oil filter when you remove the motorcycle from storage. Carbon deposits, normally suspended in engine oil that is in service, settle on internal engine components during storage. Settled carbon deposits can cause engine damage. 2. Using pressurized air, blow any debris from the
  • 2006 Polaris Hammer | Owners Manual - Page 146
    Tire Inflation Inflate the tires to normal pressure (see page 116). STORAGE Battery Care 1. Remove the battery (see page 124). 2. To clean oxidation from the battery posts and cable connectors, use a wire brush. Wash the posts and cable connectors with a solution of 1 part baking soda to 16 parts
  • 2006 Polaris Hammer | Owners Manual - Page 147
    STORAGE Removal from Storage 1. Remove the cover and unlock the front forks (if locked with accessory lock). 2. Check the tire pressure (page 116) and inflate the tires if necessary. 3. Reinstall the battery (see page 126). 4. Wash and dry the entire motorcycle (see page 134). 5. Prior to starting
  • 2006 Polaris Hammer | Owners Manual - Page 148
    Motorcycle Noise Regulation Tampering with noise control systems is prohibited. Federal law prohibits the following acts or causing thereof: WARRANTIES S The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement, of any device or element of
  • 2006 Polaris Hammer | Owners Manual - Page 149
    WARRANTIES Emissions Control System Warranty VICTORY Motorcycles, Polaris Sales Inc. - Emission Control System Warranty Statement Your Warranty Rights and Obligations The California Air Resources Board and VICTORY Motorcycle Division, Polaris Sales Inc. (hereinafter VICTORY) are pleased to explain
  • 2006 Polaris Hammer | Owners Manual - Page 150
    performance of the required maintenance listed in your owner's manual. VICTORY recommends that you retain all receipts covering responsible for presenting your motorcycle to a VICTORY dealer as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time
  • 2006 Polaris Hammer | Owners Manual - Page 151
    WARRANTIES I. Coverage Warranty defects shall be remedied during customary business hours at any authorized VICTORY motorcycle dealer located within the United States of America in compliance with the Clean Air Act and applicable regulations of the United States Environmental Protection Agency and
  • 2006 Polaris Hammer | Owners Manual - Page 152
    which adversely affect performance and/or (5) use in competitive racing or related events. B. C. Inspections, replacement of parts, and other services and adjustments necessary for required maintenance Any motorcycle on which the odometer mileage has been changed so that actual mileage cannot be
  • 2006 Polaris Hammer | Owners Manual - Page 153
    WARRANTIES III. Limited Liability A. The liability of VICTORY under this Emission Control System Warranty is limited solely to the remedying of defects in material or workmanship by an authorized VICTORY motorcycle dealer at its place of business during customary business hours. This warranty does
  • 2006 Polaris Hammer | Owners Manual - Page 154
    is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may be performed at a service establishment or by any individual. The warranty period begins on the date the motorcycle is delivered to an ultimate purchaser. VICTORY Motorcycle
  • 2006 Polaris Hammer | Owners Manual - Page 155
    IS REGISTERED WITH VICTORY MOTORCYCLES DIVISION OF POLARIS SALES INC. Initial dealer preparation and set-up of your VICTORY Motorcycle is very important in ensuring trouble-free operation. Purchasing a motorcycle in the crate or without proper dealer set-up will void your warranty coverage. 150
  • 2006 Polaris Hammer | Owners Manual - Page 156
    for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing
  • 2006 Polaris Hammer | Owners Manual - Page 157
    of Polaris Sales Inc. suggests that you use your original selling dealer; however, you may use any VICTORY Motorcycle Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will contact
  • 2006 Polaris Hammer | Owners Manual - Page 158
    SPECIFICATIONS Model Year 2006 Dimensions Overall Length Overall Width Overall Height Seat Height Wheelbase Ground Clearance Rake/Trail Weight Dry Weight Wet Weight Gross Vehicle Weight Rating (GVWR) Capacities Engine Oil Fuel Fuel Reserve 5 Qt (4.75 L) (4.5 Qt. at change) 4.5 US Gal (17 L) .8 U.S.
  • 2006 Polaris Hammer | Owners Manual - Page 159
    SPECIFICATIONS Model Year 2006 Engine Engine Model Number Configuration Displacement Cooling System / Oiling System Compression Ratio Valve Train Bore and Stroke Throttle Body Bore Exhaust System Spark Plug / Gap Chassis Front Suspension Type / Travel Rear Suspension Type/Travel Swingarm Front
  • 2006 Polaris Hammer | Owners Manual - Page 160
    SPECIFICATIONS Model Year 2006 Drive System Final Drive Type Transmission Type Primary Drive Primary Reduction Ratio Gear Shift Pattern Internal Gear Ratios 1st 2nd 3rd 4th 5th 6th (Overdrive) Final Drive Ratio Clutch Type Carbon Fiber Reinforced Belt 5 speed w/ Overdrive - Constant Mesh Gear Drive
  • 2006 Polaris Hammer | Owners Manual - Page 161
    Ignition / Gauges Bulbs Headlamp (International) Taillight Turn Signal Indicator 15 amp 10 amp 15 amp 15 amp 15 amp High: H8 / Low H11 (H4) Non-Serviceable LED R10W 2.3 Watt Wedge Base 38 Amp Max Output 12 Volts 18 Amp Hour Cast or Billet - 18 x 3.0″ Cast or Billet - 18 x 8.5″ Dunlop Elite 3 (130
  • 2006 Polaris Hammer | Owners Manual - Page 162
    been Reformulated or Oxygenated can be used. Engine Oil Specifications Polaris recommends the use of VICTORY Brand Synthetic Blend 20W-40 Motor Oil or equivalent. Service Manual Available You can purchase a genuine HAMMER Service Manual through your dealer. Order part number 9919633. 157
  • 2006 Polaris Hammer | Owners Manual - Page 163
    IDENTIFICATION NUMBERS Record important numbers below. Vehicle Identification Number: _____ (Located on right side of steering head, see page 33) Engine Identification Number: _____ (Located on crankcase to right of oil filter, see page 34) Ignition Key Number:_____ (Stamped on shaft of key, see
  • 2006 Polaris Hammer | Owners Manual - Page 164
    A Accelerating ...70 Accessory Battery Charger ...125 Accessory Selection and Installation . . 18 Adjustment Clutch Lever Freeplay ...106 Drive Belt Tension ...89 Fast Idle Lever ...102 Gear Shift Pedal Height ...115 Headlamp Beam ...128 Rear Brake Pedal Freeplay ...111 Shock Absorber Preload ...93
  • 2006 Polaris Hammer | Owners Manual - Page 165
    INDEX F H Hazardous Materials Handling ...Headlamp ...Headlamp Adjustment ...Headlamp High Beam Indicator ...Headlamp High/Low Beam Switch ...Horn ...Horn Button ...Hoses and Connections ...75 48 128 38 40 49 41 56 M MAINTENANCE ...75-132 Maintenance ...21 Brake Fluid Level ...109 Clutch Lever
  • 2006 Polaris Hammer | Owners Manual - Page 166
    Riding Practices ...6-12 SAFETY ...5-29 Safety and Vehicle Information Labels ...22-27 Safety Defects ...28 Seat Removal and Installation ...122 Service Manual, Part Number ...157 Shift Points ...69 Shifting Gears ...67-69 Shock Absorber Ride Height Adjustment ...95 Ride Height Measurement ...94
  • 2006 Polaris Hammer | Owners Manual - Page 167
    INDEX Universal Tool ...124 Vehicle Identification Number ...33 Victory Motorcycle Warranty Policy . 150 VIN ...33 WARRANTIES ...143-152 Warranty, Owner's Responsibilities . . 145 Warranty Coverage and Exclusions . . 151 Warranty Policy ...150 Washing and Drying ...134-135 Waxing, Polishing and
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