2006 Polaris 600 Switchback Owners Manual - Page 98

2006 Polaris 600 Switchback Manual

Page 98 highlights

General Maintenance n Drive Belt Deflection Measure belt deflection with both clutches at rest and in their full neutral position. Place a straight edge on the belt (A) and apply downward pressure while measuring at point B. This measurement should be 1 1/4" (3.2 cm). MAINTENANCE A B Drive Belt Adjustment TEAM Clutch 1. Loosen the 7/16" jam nut on the belt width adjuster. 2. Using a 1/8" Allen wrench, adjust the threaded set screw as needed. NOTE: Turn the set screw in (clockwise) to increase the distance between the sheaves and out (counterclockwise) to decrease the distance. 3. Tighten the jam nut. Torque Stop Periodically check torque stop clearance. With clutches in proper alignment, the clearance should be a minimum of .010″ to a maximum of .030″ from the engine case. Adjust if necessary. Lock the jam nut. .010″-.030″ (.25-.75mm) 95

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127

A
B
.010
-.030
(.25-.75mm)
95
MAINTENANCE
General Maintenance
n
Drive Belt Deflection
Measure belt deflection with both
clutches at rest and in their full
neutral position.
Place a straight edge on the belt (A)
and apply downward pressure while
measuring at point B. This
measurement should be 1 1/4” (3.2 cm).
Drive Belt Adjustment
TEAM Clutch
1.
Loosen the 7/16” jam nut on the belt width adjuster.
2.
Using a 1/8” Allen wrench, adjust the threaded set screw as
needed.
NOTE:
Turn the set screw in (clockwise) to increase the distance
between the sheaves and out (counterclockwise) to decrease
the distance.
3.
Tighten the jam nut.
Torque Stop
Periodically check torque stop clearance. With clutches in proper
alignment, the clearance should be a minimum of .010
to a maximum
of .030
from the engine case. Adjust if necessary. Lock the jam nut.