2002 Polaris Universal Snowmobile Owners Manual - Page 160

2002 Polaris Universal Snowmobile Manual

Page 160 highlights

TROUBLESHOOTING Suspension Troubleshooting X-12 Problem Rear suspension bottoms too easily Solution (perform only one change at a time) -Check to be sure FRSS block is in highest position -Adjust torsion spring blocks to highest position -Adjust coil over spring on front track shock to increase preload -Change torsion springs to .421 diameter (on 121″ models only) -Change to next heavier coil spring -Increase front track shock compression damping by turning screw clockwise -Check for binding suspension shafts and grease all pivot points -Decrease torsion spring preload adjustments -Remove rear track shock spring -Decrease front track shock compression damping by turning screw counter-clockwise -Adjust front track shock spring to less preload. -Make sure skis are aligned properly -Make sure spindles and all steering components are free turning -Make sure skags are straight on skis -Ensure use of E-Z Steert skags -Shift FRSS to highest position -Check for worn skags -Check for binding suspension shafts and grease all pivot points -Increase front IFS preload -Change FRSS to low setting or move to forwardmost hole -Check ski alignment -Check skags and skis for damage -Change FRSS to high setting -Decrease IFS spring preload -Make sure spindles and all suspension components are free turning -Rotate FRSS to lowest setting, depending upon rider preference -Decrease preload on front track spring -Tighten limiter strap one hole -Move FRSS to forwardmost hole -Tighten limiter strap one hole Rides too stiff in rear Machine darts from side to side Front end pushes Steering is heavy Setting up for deep snow operation 158

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158
TROUBLESHOOTING
SuspensionTroubleshooting
X-12
Problem
Solution(performonlyonechangeatatime)
Rearsuspension
bottomstooeasily
-ChecktobesureFRSSblockisinhighestposition
-Adjusttorsionspringblockstohighestposition
-Adjustcoiloverspringonfronttrackshocktoincreasepreload
-Changetorsionspringsto.421diameter(on121
modelsonly)
-Changetonextheaviercoilspring
-Increasefronttrackshockcompressiondampingbyturning
screwclockwise
Ridestoostiffin
rear
-Checkforbindingsuspensionshaftsandgreaseallpivotpoints
-Decreasetorsionspringpreloadadjustments
-Removereartrackshockspring
-Decreasefronttrackshockcompressiondampingbyturning
screwcounter-clockwise
-Adjustfronttrackshockspringtolesspreload.
Machinedartsfrom
sidetoside
-Makesureskisarealignedproperly
-Makesurespindlesandallsteeringcomponentsarefreeturning
-Makesureskagsarestraightonskis
-EnsureuseofE-ZSteer
t
skags
-ShiftFRSStohighestposition
Frontendpushes
-Checkforwornskags
-Checkforbindingsuspensionshaftsandgreaseallpivotpoints
-IncreasefrontIFSpreload
-ChangeFRSStolowsettingormovetoforwardmosthole
Steeringisheavy
-Checkskialignment
-Checkskagsandskisfordamage
-ChangeFRSStohighsetting
-DecreaseIFSspringpreload
-Makesurespindlesandallsuspensioncomponentsarefree
turning
Settingupfordeep
snowoperation
-RotateFRSStolowestsetting,dependinguponriderpreference
-Decreasepreloadonfronttrackspring
-Tightenlimiterstraponehole
-MoveFRSStoforwardmosthole
-Tightenlimiterstraponehole