2002 Polaris Universal Snowmobile Owners Manual - Page 100

2002 Polaris Universal Snowmobile Manual

Page 100 highlights

MAINTENANCE Maintenance Chart Item Weekly or before long trip 150 M. (240 km) 1000 M. (1600 km) 2000 M. (3200 km) See Page Tighten idler adjusting bolt jam nuts Check spark plug condition Inspect coolant filter, replace if necessary Grease ski pivots Grease ski spindles Grease center steering arm(s) Lubricate steering post support bracket and pivot (aerosol) Check cylinder base stud torque on all Polaris engines. (Specification: 32 ft. lbs ± 2 ft. lbs.) (Dealer) Grease lower steering post pivot Grease driveshaft bearing (always perform before storage) Check and drain water trap Grease rear suspension pivot shafts Grease jackshaft bearing (always perform before storage) Lubricate throttle cable Lubricate choke slide and cable Check clutch alignment and offset Check cooling system level, specific gravity Inspect oil filter and replace Inspect oil line condition Inspect fuel filter and replace Check brake fluid level Inspect fuel lines and replace Inspect exhaust system for weak or missing retaining springs Inspect exhaust pipe for cracks ordamage Inspect clutch sheaves for damage, wear, belt residue X X X X X X X X X X X X X X X X X X X X 142 113 108 101 101 101 101 - X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X 101 107 116 107 107 108 108 134 119 117 117 117 126 117 119 119 134 98

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98
MAINTENANCE
MaintenanceChart
Item
Weeklyor
before
longtrip
150M.
(240km)
1000M.
(1600km)
2000M.
(3200km)
See
Page
Tightenidleradjustingboltjam
nuts
X
142
Checksparkplugcondition
X
113
Inspectcoolantfilter,replaceif
necessary
X
X
X
108
Greaseskipivots
X
X
X
101
Greaseskispindles
X
X
X
101
Greasecentersteeringarm(s)
X
X
X
101
Lubricatesteeringpostsupport
bracketandpivot(aerosol)
X
X
X
101
Checkcylinderbasestudtorque
onallPolarisengines.(Specifica-
tion:32ft.lbs
±
2ft.lbs.)(Dealer)
X
X
X
-
Greaselowersteeringpostpivot
X
X
X
101
Greasedriveshaftbearing
(alwaysperformbeforestorage)
X
X
107
Checkanddrainwatertrap
X
X
116
Greaserearsuspensionpivot
shafts
X
X
107
Greasejackshaftbearing
(alwaysperformbeforestorage)
X
X
107
Lubricatethrottlecable
X
X
108
Lubricatechokeslideandcable
X
X
108
Checkclutchalignmentandoffset
X
X
134
Checkcoolingsystemlevel,
specificgravity
X
X
119
Inspectoilfilterandreplace
X
X
117
Inspectoillinecondition
X
117
Inspectfuelfilterandreplace
X
X
117
Checkbrakefluidlevel
X
X
126
Inspectfuellinesandreplace
X
117
Inspectexhaustsystemforweak
ormissingretainingsprings
X
119
Inspectexhaustpipeforcracksor-
damage
X
119
Inspectclutchsheavesfor
damage,wear,beltresidue
X
134