2002 Polaris Universal Snowmobile Owners Manual - Page 135

2002 Polaris Universal Snowmobile Manual

Page 135 highlights

MAINTENANCE General Maintenance Standard Belt Installation 1 Drop the drive belt over the drive clutch and pull back A the slack (A). NOTE: To ensure satisfactory belt life, install belts so they operate in the same direction of rotation by positioning the identification numbers so B that you can read them. Turn the driven clutch moveable sheave clockwise while pushing inward and forcing the belt down between the sheaves. Hold the belt down between the sheaves and roll the bottom portion over the outer clutch sheave (B). Work the belt to the outer edge of the sheave. Release parking brake if it's locked. Close the clutch guard and reinstall the retaining knob or pin. If the 1 1/2" bolt is not in place, install it to separate the sheaves. Drop the drive belt over the drive clutch and pull back the slack. NOTE: To ensure satisfactory belt life, install belts so they operate in the same direction of rotation by positioning the identification numbers so that you can read them. Remove the bolt to tighten the sheaves. Store the bolt in the tool kit for future use. Install the belt tensioner bolt and torque to 4-6 ft. lbs. 2 3 4 1 2 Electronic Reverse Belt Installation 3 4 133

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133
MAINTENANCE
GeneralMaintenance
StandardBeltInstallation
1 Dropthedrivebeltoverthe
driveclutchandpullback
theslack(A).
NOTE:
To
ensuresatisfactorybeltlife,
installbeltssotheyoperate
inthesamedirectionof
rotationbypositioningthe
identificationnumbersso
thatyoucanreadthem.
2 Turnthedrivenclutch
moveablesheaveclockwise
whilepushinginwardand
forcingthebeltdown
betweenthesheaves.
3 Holdthebeltdown
betweenthesheavesand
rollthebottomportionover
theouterclutchsheave(B). Workthebelttotheouteredgeofthe
sheave. Releaseparkingbrakeifit’slocked.
4 Closetheclutchguardandreinstalltheretainingknoborpin.
ElectronicReverseBeltInstallation
1 Ifthe11/2”boltisnotinplace,installittoseparatethesheaves.
2 Dropthedrivebeltoverthedriveclutchandpullbacktheslack.
NOTE:
Toensuresatisfactorybeltlife,installbeltssothey
operateinthesamedirectionofrotationbypositioningthe
identificationnumberssothatyoucanreadthem.
3 Removethebolttotightenthesheaves.Storetheboltinthetool
kitforfutureuse.
4 Installthebelttensionerboltandtorqueto4-6ft.lbs.
A
B