Schwinn 290 Recumbent Bike 2021 model Service Manual

Schwinn 290 Recumbent Bike 2021 model Manual

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  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 1
    TM Schwinn™ 290 / 590R (Model Year 2021) Recumbent Bike Service Manual Table of Contents Section Code Section 1 1 1   1 1 1 1 1 1 1 1 1 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Important Safety Instructions Safety Warning Labels and Serial Number FCC Compliance 6SHFL¿FDWLRQV Maintenance Moving
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 2
    TM Important Safety Instructions and General Troubleshooting Service Procedures Information for the Schwinn™ 290/ 590R (Model Year 2021) Bikes 8030127.081522.A NOTICE: This document provides important safety instructions, adjustments, and general troubleshooting information for the maintenance
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 3
    intended for use by anyone under 14 years of age. Refer to owner's manual for additional warnings and safety information. Injury or death is possible if caution is and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However,
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 4
    6SHFLÀFDWLRQV 71.1 cm (28 in) 119.4 cm (47 in) 168.7 cm (66.4 in) Maximum User Weight: 150 kg ( 330 lb ) Total Surface Area (footprint) of equipment: 11,994.6 cm2 (1859.2 in2) Machine Weight: 48.8 kg ( 107.6 lb ) Power Requirements (AC Adapter): Input Voltage: 100 - 240V AC, 50/60Hz, 0.5A
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 5
    Maintenance Read all maintenance instructions fully before you start any repair work. In some ORRVHXQUHDGDEOHRUGLVORGJHGUHSODFHWKHODEHOV,ISXUFKDVHG in US/Canada, contact Customer Service for replacement labels. If purchased outside US/Canada, contact your local distributor for them
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 6
    0RYLQJWKH0DFKLQH 7KHPDFKLQHPD\EHPRYHGE\RQHRUPRUHSHUVRQVGHSHQGLQJRQWKHLUSK\VLFDODELOLWLHVDQGFDSDFLWLHV 0DNHVXUHWKDW\RXDQGRWKHUVDUHDOOSK\VLFDOO\¿WDQGDEOHWRPRYHWKHPDFKLQHVDIHO\ 1. Remove the power cord. 2. Use the Transport Handle to carefully lift the machine onto
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 7
    6HDW$GMXVWPHQW &RUUHFWVHDWSODFHPHQWHQFRXUDJHVH[HUFLVHHႈFLHQF\DQGFRPIRUWZKLOHUHGXFLQJWKHULVNRI injury. 1. With a Pedal in the forward position, place the ball of your foot over the center of it. Your leg should be bent slightly at the knee. 2. If your leg is too straight or your foot
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 8
    IURP\RXUSHUVRQDOGHYLFH Reset button (Schwinn™ logo)- for service technician use only. When pushed during power up, the button restores Activate them if necessary. 3. Open the app near the machine, and follow the instructions to sync your device to the machine. If the app will not sync to the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 9
    QXPEHURI¿WQHVVDSSV)RURXU latest list of supported apps, please visit: ZZZVFKZLQQ¿WQHVVFRP 86%& Rate (HR) Monitor. Follow the instructions provided with your Bluetooth® HR monitor (such as Run Time Hours and software version - for service technician use only), or reset the Console. 1. Push
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 10
    . 22. The Console display shows the View Error Messages prompt (for service technician use only). The default option is NO. The YES option will option. 24. The Console display shows the Clear Error Messages prompt (for service technician use only). The default option is NO. The YES option will clear
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 11
    MODE is a sub-menu from the CONSOLE SETUP MODE. Most of the options contained within the Service Mode (Manufacturing Test Menu) are for Service Technicians and should not need to be used by a user. To access the Manufacturing Test Menu: 1. Push the Programs button and hold for 3 seconds while
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 12
    - The MD value shows: 1 = magnet is present, 0 = magnet is missing (no magnet). Enter pass/fail to return to the menu. i. SNSR Control - Manually drives the resistance servo and shows sensor position, but in smaller increments than the resistance level control during normal use. The Resistance Level
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 13
    ULJKWVSHDNHU7RQHLVGLႇHUHQWIURP6SHDNHU/HIWWRQH(QWHUSDVVIDLOWR return to the menu. y. Reset Run Hours - Do not use when troubleshooting with a customer. The default option is NO. The Up/Down buttons cycle through the options (YES/NO). Push the Pause/Stop button to exit without
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 14
    the problem, contact Customer Service (if inside US/Canada) or your local distributor (if outside US/Canada). ,QGLFDWHVSUREOHPZLWKÀDVKPHPRU\RQ&RQVROH&ontact Customer Service (if inside US/Canada) or your local distributor (if outside US/Canada). Follow the troubleshooting instructions
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 15
    US/Canada). Check for visual sign that Console is damaged. Replace Console if damaged. If the above steps do not resolve the problem, contact Customer Service (if inside US/Canada) or your local distributor (if outside US/Canada) for further assistance. Make sure unit is plugged into a functioning
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 16
    Maintenance Parts Exploded View BB AA A C B E D CC F I J K H G O UP N L M Y X Z Q R R S T W V GG DD JJ KK FF Y LL U MM II LL U MM HH EE JJ DD FF Y 16
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 17
    \RXVHUYLFHLW :KHQGLVSRVLQJRIROGSDUWVREH\WKHDSSOLFDEOHORFDODQGSURYLQFLDOUHTXLUHPHQWV For instructions to replace the following parts, please refer to the Assembly Manual for your bike: • AC Adapter • Handlebar • Seat • Front Stabilizer • Rear Stabilizer • Water Bottle Holder 17
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 18
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 19
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips Screwdriver, remove the 4 screws (a) that secure the Middle Shroud and carefully remove the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 20
    4. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Left Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c Main shroud &UDQN disc 5. Using a #2 Phillips Screwdriver, remove the 7 screws (d) that secure the Left
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 21
    190/590U Calibration procedure: 1. Plug the AC Adapter into the machine and wall outlet. 5HVLVWDQFH/HYHO4XLFN.H\V 2. Push the Programs button and hold for 3 seconds while in the Power-Up Mode to go into the Console Setup Mode (System Menu). Note: To exit the System Menu and return to the Power-Up
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 22
    7. The Console display will show "SET MAX Cxxxx Rxxxx". The Cxxxx = Rxxxx (+- 5), where xxxx can be any value between 0 - 4095. 8. Make sure the Servo Motor arm is in the correct position as shown. NOTICE: The angle between the Servo Motor arm and Servo top should be 20° (+3/-0). If the arm is not
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 23
    11. Use the Console arrow keys to adjust the magnet caliper WR0D[UHVLVWDQFHSRVLWLRQ7R¿QHWXQHWKHDGMXVWPHQWXVH the Resistance Level Quick keys to adjust until the shim WRXFKHVRႇRQWKHHGJHRIPDJQHWEUDFNHWDVVKRZQ7KH Resistance Level Quick 12 button will move a small amount to
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 24
    16. Use the Console arrow keys to adjust the magnet FDOLSHUSRVLWLRQWR0LQUHVLVWDQFHSRVLWLRQ7R¿QHWXQHWKH adjustment, use the Resistance Level Quick keys. The Resistance Level Quick 12 button will move a small amount to higher resistance; the Resistance Level Quick key 15 button will move a
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 25
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 25
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 26
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 27
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips Screwdriver, remove the 4 screws (a) that secure the Middle Shroud and carefully remove the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 28
    4. Using a #2 Phillips Screwdriver, remove the 3 screws (c) that attach the Left Main Shroud to the Right Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c c 5. Using a #2 Phillips Screwdriver, remove 3 screws (d) that attach the Crank Disc to the Right
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 29
    hole in the pulley with the pivot screw. Using a 6 mm hex wrench, remove the pivot screw and washers. Set them safely aside for reassembly. Note: Support the Belt Tensioner so that it does not fall. Tensioner pivot screw (Crank disc not shown for clarity) 29
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 30
    10. &DUHIXOO\SXOOWKHROG%HOW7HQVLRQHURႇWKHSRVWRQWKH Main Frame. Slide it out from behind the Drive Pulley. Tensioner assembly View behind drive pulley Post Pivot hole 11. Slide the new Belt Tensioner into position. Be sure the pivot hole in the Tensioner assembly engages the post.
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 31
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 31
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 32
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 33
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Pivot Cover from the back of the Console. Remove the four screws that attach the Console to the Mast.
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 34
    safely aside for reassembly. 13mm 6mm 5. Remove the Handlebar Mount Cover. Using a 6 mm hex wrench, remove the hardware that attaches the Handlebar. Note: Support the Handlebar so that it does not fall. Remove the Handlebar and set the parts safely aside for reassembly. X4 6. Using a 6 mm hex
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 35
    7. Connect the Mast Data Cable in the new Console Mast to the Data Cable in the Main Frame. The Frame cable connector (indicated) is attached to the plastic insert in the mast mount. Leave the plastic insert and Frame cable connector in place and carefully connect the Console Mast cable. Align the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 36
    10. Using a 6 mm hex wrench and 13 mm open end wrench, re-install the Console Mount Bracket to the Console Mast. NOTICE: Do not cut or pinch the cables. 13mm 11. Tilt the Console to install the wide tab at the top of the Console Mount Bracket. Route the Console cable through the bracket. Attach the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 37
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 38
    Note: Your machine may not match the image. For reference only. 1. Loosen and remove the Pedals. Set them safely aside for reassembly. Note: The Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". Schwinn™ 190
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 39
    3. Using a 14 mm wrench and socket, remove the Hex Nut (C). 4. Thread the Crank Puller into the Crank Arm (B). When the Crank Puller is in the correct position, only 1-2 threads on the outer portion (CP2) of the Crank Puller should show. Note: Be sure the end of the Bolt (CP1) of the Crank 3XOOHU
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 40
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 40
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 41
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 42
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Remove the Pivot Cover from the back of the Console. Remove the four screws that attach the Console to the Mast.
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 43
    4. Using a 6mm hex wrench, remove the indicated hardware from the Console Mast. Slightly pull the Console Mast/ Handlebar assembly upward, and disconnect the cables. The Frame cable connector (indicated) is attached to the plastic insert in the mast mount. Leave the plastic insert and Frame cable
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 44
    6. Re-install the rubber plug in the access opening in the Mast. Detach the old Data Cable and discard. 7. Connect the new Mast Data Cable to the Data Cable from the Main Frame. The Frame cable connector (indicated) is attached to the plastic insert in the mast mount. Leave the plastic insert and
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 45
    9. Tilt the Console to install the wide tab at the top of the Console Mount Bracket. Route the Console cable through the bracket. Attach the Console to the Console Mount Bracket before connecting the cables. Start lower screws first, then tighten all screws. Connect the Console cable to the Console
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 46
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 47
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips Screwdriver, remove the 4 screws (a) that secure the Middle Shroud and carefully remove the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 48
    4. Using a #2 Phillips Screwdriver, remove the 3 screws (c) that attach the Left Main Shroud to the Right Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c c 5. Using a #2 Phillips Screwdriver, remove 3 screws (d) that attach the Crank Disc to the Right
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 49
    7. Using the needlenose pliers, release the spring on the belt Tensioner. Right side (Shrouds not shown for clarity) Drive belt Drive pulley Tensioner EHDULQJV Tensioner assembly 6SULQJ )O\ZKHHO pulley 8. Remove the old Drive Belt after noting how to properly route the new Belt. Slowly turn
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 50
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 50
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 51
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 52
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips Screwdriver, remove the 4 screws (a) that secure the Middle Shroud and carefully remove the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 53
    4. Using a #2 Phillips Screwdriver, remove the 3 screws (c) that attach the Left Main Shroud to the Right Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c c 5. Using a #2 Phillips Screwdriver, remove 3 screws (d) that attach the Crank Disc to the Right
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 54
    7. Using the needlenose pliers, release the spring on the belt Tensioner. Right side (Shrouds not shown for clarity) Drive belt Drive pulley Tensioner EHDULQJV Tensioner assembly 6SULQJ )O\ZKHHO pulley 8. Remove the Drive Belt after noting how to properly route the Belt. Slowly turn the Drive
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 55
    10. Using a 14 mm wrench and socket, remove the Hex Nut (f). 11. Thread the Crank Puller into the Crank Arm. When the Crank Puller is in the correct position, only 1-2 threads on the outer portion (CP2) of the Crank Puller should show. Note: Be sure the end of the Bolt (CP1) of the Crank 3XOOHULV
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 56
    washer with the 10 mm socket and wrench. Set the old Drive Pulley wheel and hardware safely aside . Note: Support the Drive Pulley so that it does not fall. 15. Using a 10 mm socket and wrench and a 10 fully assembled and inspected for correct performance in accordance with the Owner's Manual. 56
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 57
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 58
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. If you are replacing the Lower Data Cable (Console Cable), continue to step 2. If you are not replacing the Lower Data
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 59
    3. Using a #2 Phillips Screwdriver, remove the 4 screws (a) that secure the Middle Shroud and carefully remove the Shroud. Set the parts safely aside. Left side Left side (Pedal not shown for clarity) Main shroud a X2 Middle shroud 4. Using a #2 Phillips Screwdriver, remove the 6 screws (b)
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 60
    5. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Left Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c Main shroud &UDQN disc 6. Using a #2 Phillips Screwdriver, remove the 7 screws (d) that secure the Left
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 61
    If you are replacing the Servo/Sensors cable assembly (wiring harness), continue to step 7. If you are not replacing the Servo/Sensors cable assembly (wiring harness), go to step 9. 7. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Right Main Shroud. Set them
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 62
    10. Carefully angle the left Crank Disc and slide it over the Crank Arm. Set it safely aside. Slide Crank Disc off Crank Arm (Schwinn™ 190 crank arm shown) 11. Observe the cable routing on your machine. The cables are secured with cable clips and/or zipties-Lower Data Cable (Console Cable, C1),
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 63
    PCBA connectors 3RZHUFDEOH connector Sensors / Servo cable connector Console cable connector NOTICE: The components on the PCBA are sensitive to PCBA cable connections electrostatic discharge (ESD). To help reduce the risk of ESD while handling the PCBA: 1) Before touching the PCBA,
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 64
    16. Using needlenose pliers, remove the plastic insert from the Console Mast mount. Carefully pull the old Console Cable (C1) out of the Console Mast mount in order to route the new Data Cable through the Mast mount. NOTICE: It may be necessary to release cable clips or remove zipties from the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 65
    If you are replacing the Sensors/Servo Cable (wiring harness), continue to step 21. If you are replacing the Power Cable, go to step 27. Otherwise, go to step 32. To replace the Sensors/Servo Cable assembly: 21. Observe the routing of the individual cables in the Sensors/Servo Cable assembly (W1,
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 66
    Make sure that power to the machine is disconnected before beginning this step. 6HUYRPRWRUFDEOHDQGZLULQJKDUQHVVFRQQHFWRUV 22. Carefully disconnect the Servo Motor cable from the old wiring harness (W1). NOTICE: Do not pinch or cut the cable. Servo cable connector W1 23. Using needlenose
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 67
    25. Carefully disconnect the old Sensors/Servo Cable (W1) from the PCBA. PCBA cable connections 26. Installation of the new Sensors/Servo Cable assembly is the reverse procedure. NOTICE: Do not pinch or cut the cables. Be sure the routing for the new cables and other wiring is correct to prevent
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 68
    29. Pull the Power Cable plug (P1) out of the hole from the inside of the bracket. 30. Carefully disconnect the old Power Cable from the PCBA. Discard the old Power Cable. P1 PCBA cable connections 31. Installation of the new Power Cable is the reverse procedure. NOTICE: Do not pinch or cut the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 69
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 69
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 70
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 71
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips Screwdriver, remove the 4 screws (a) that secure the Middle Shroud and carefully remove the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 72
    4. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Left Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c Main shroud &UDQN disc 5. Using a #2 Phillips Screwdriver, remove the 7 screws (d) that secure the Left
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 73
    Make sure that power to the machine is disconnected before beginning this step. 6. Using a 2 mm hex wrench, remove the screw (indicated) that attaches the Magnet Carriage to the Servo Motor linkage. Set the screw safely aside for reassembly. /HIWVLGHYLHZIURPIURQW 6HUYRPRWRUOLQNDJH Rotate the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 74
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 74 &UDQNDUP
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 75
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 76
    NOTICE: It is necessary to adjust the Magnetic Resistance Sensor at the end of this procedure. Refer to the "Adjust the Resistance Sensor (Calibration)" procedure. Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 77
    4. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Left Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c Main shroud &UDQN disc 5. Using a #2 Phillips Screwdriver, remove the 7 screws (d) that secure the Left
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 78
    Note: It may be easier to get access to the RPM Sensor and cables if the Crank Ring Cover (Crank Disc) is removed. To remove the Crank Disc: 6. Using a pedal wrench or 15mm open end wrench, loosen and remove the Left Pedal. Set it safely aside for reassembly. Note: The Left Pedal is reverse-threaded
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 79
    8. Slightly press the tabs on the PCB board cover and remove the cover. Note the cable connections to the PCBA on your machine. Using needlenose pliers, carefully peel the glue away from the cable connectors, and disconnect the cables from the PCBA. NOTICE: It may be necessary to remove a ziptie
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 80
    9. Using a #2 Phillips Screwdriver, remove the 2 screws that attach the PCBA assembly to the Main Frame. Set them safely aside for reassembly. Note: Support the PCB board holder so that it does not fall. Carefully remove the old PCBA assembly and discard it. NOTICE: Do not pinch or cut
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 81
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 81
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 82
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 83
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a #2 Phillips Screwdriver, remove the 4 screws (a) that secure the Middle Shroud and carefully remove the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 84
    4. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Left Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c Main shroud &UDQN disc 5. Using a #2 Phillips Screwdriver, remove the 7 screws (d) that secure the Left
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 85
    Note: It may be easier to get access to the RPM Sensor and cables if the Crank Ring Cover (Crank Disc) is removed. To remove the Crank Disc: 6. Using a pedal wrench or 15 mm open end wrench, loosen and remove the Left Pedal. Set it safely aside for reassembly. Note: The Left Pedal is reverse-
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 86
    9. Remove the screw that attaches the RPM Sensor to the Main Frame. Carefully remove the old RPM Sensor and cable and discard it. NOTICE: Do not pinch or cut the cables. RPM sensor 6FUHZ 10. Installation of the new RPM Sensor is the reverse procedure. NOTICE: Do not pinch or cut the cables. Be
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 87
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 87
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 88
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 89
    NOTICE: It is necessary to adjust the Magnetic Resistance Sensor at the end of this procedure. Refer to the "Adjust the Resistance Sensor (Calibration)" procedure. Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. 2. Using a
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 90
    4. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Left Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c Main shroud &UDQN disc 5. Using a #2 Phillips Screwdriver, remove the 7 screws (d) that secure the Left
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 91
    Note: It may be easier to get access to the RPM Sensor and cables if the Crank Ring Cover (Crank Disc) is removed. To remove the Crank Disc: 6. Using a pedal wrench or 15mm open end wrench, loosen and remove the Left Pedal. Set it safely aside for reassembly. Note: The Left Pedal is reverse-threaded
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 92
    9. Carefully disconnect the Servo Motor cable from the wiring harness. NOTICE: Do not pinch or cut the cables. 6HUYRPRWRUFDEOHDQGZLULQJKDUQHVVFRQQHFWRUV Servo cable connector 10. Using a #2 Phillips Screwdriver, remove the 3 screws (indicated with ovals) that attach the Servo Motor to the
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 93
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 93
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 94
    for them. • Do not try to change the design or functionality of the machine being serviced as this can adversely affect user safety. • Do not use the machine until all shrouds, instructions, warning labels and correct functionality have been verified and tested for correct performance. • SAVE THESE
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 95
    'LVFRQQHFWDOOSRZHUWRWKHPDFKLQHEHIRUH\RXVHUYLFHLW Note: Your machine may not match the image. For reference only. 1. Unplug the AC Adapter from the wall outlet and machine. If you are replacing the Main Shrouds, continue to Section 1, step 2. If you are replacing the Rear Shrouds only, go
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 96
    4. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Left Main Shroud. Set them safely aside for reassembly. Left side (Pedal not shown for clarity) c Main shroud &UDQN disc 5. Using a #2 Phillips Screwdriver, remove the 7 screws (d) that secure the Left
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 97
    6. Using a #2 Phillips Screwdriver, remove 3 screws (c) that attach the Crank Disc to the Right Main Shroud. Set them safely aside for reassembly. Right side &UDQN disc c Main shroud 7. Using a #2 Phillips Screwdriver, remove the 4 screws (d) that secure the Right Shroud. Remove the bottom
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 98
    8. Using a pedal wrench or 15mm open end wrench, loosen and remove the Pedal. Set it safely aside for reassembly. Note: The Left Pedal is reverse-threaded. Orientation is based from a seated position on the bike. The Left Pedal has an "L", the Right Pedal an "R". (R) (L) 9. Turn the Crank Arm to
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 99
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 99
  • Schwinn 290 Recumbent Bike 2021 model | Service Manual - Page 100
    and components are properly assembled. Do not use until the machine has been fully assembled and inspected for correct performance in accordance with the Owner's Manual. 100 b Rear shroud b Rear shroud b b b
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1
Schwinn
™
290 / 590R (Model Year 2021)
Recumbent Bike Service Manual
8030091.081522.A
Service Manual
Table of Contents
8030126.081522.A
TM
Nautilus, Inc., www.NautilusInc.com, 5415 Centerpoint Parkway, Groveport, OH 43125
U.S.A. - Customer Service: North America (800) 605-3369, [email protected] | outside U.S. www.nautilusinternational.com |
Printed in China | © 2022 Nautilus, Inc. | Schwinn and the Schwinn logo are trademarks owned or licensed by Nautilus, Inc., registered or otherwise protected by common law in the United States and other nations.
|
ORIGINAL DOCUMENT - ENGLISH VERSION ONLY
Section Code
Section
Page Number
1
Important Safety Instructions
2
1
Safety Warning Labels and Serial Number
3
1
FCC Compliance
3
±
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²
1
Maintenance
5
1
Moving the Bike
6
1
Leveling the Bike
6
1
Demonstration Mode
7
1
Console
8
1
Connectivity
8
1
Modify Display of Workout Values
9
1
Console Setup Mode – System Menu
9
1
Troubleshooting
14
1
Maintenance Parts Exploded View
16
1
Replacement Procedure Skill Level
17
Mechanical Procedures
2
Adjust the Resistance Sensor (Calibration)
18
Part Replacement
3
Belt Tensioner Assembly (Idler Assembly)
26
4
Console Mast
32
5
Crank Arms
37
6
Data Cable in the Mast
41
7
Drive Belt
46
8
Drive Pulley
51
9
Engine Cables
57
10
Flywheel
70
11
PCBA / Mount Assembly
75
12
RPM Sensor (Speed Sensor)
82
13
Servo Motor
88
14
Shrouds
94