2012 Kawasaki Teryx4 750 4x4 Owners Manual

2012 Kawasaki Teryx4 750 4x4 Manual

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  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 1
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 2
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 3
    Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION BREAK-IN HOW TO OPERATE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j j A Table of Contents is included after the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 4
    Whenever you see the symbols shown below, heed their instructions! Always follow safe operating and maintenance practices. DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. WARNING WARNING
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 5
    safe operation will increase your satisfaction with your new Kawasaki vehicle. Read the Owner's Manual Read and understand this Owner's Manual. This is especially important for inexperienced operators. Keep this Owner's Manual with this vehicle and refer to it if you have any questions. Obey Local
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    . Modifications and Accessories Installation of accessories may affect the handling of your vehicle. See the "LOADING INFORMATION" chapter of this manual for more detailed information. Kawasaki does not recommend that you modify your vehicle in any way. Unauthorized modifications may produce
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 7
    EMISSION CONTROL INFORMATION To protect the environment in which we all live, Kawasaki has incorporated crankcase emission (1), exhaust emission (2), and evaporative emission (3) control systems in compliance with applicable regulations of the United States Environmental Protections Agency and
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 8
    the owner of this vehicle, you have the responsibility to make sure that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. You should keep a maintenance record for your vehicle. To assist you in keeping this record, we have provided
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 9
    , its features, capabilities, and limitations. To ensure a long, trouble-free life for your vehicle, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their vehicle, a Service Manual is available for purchase from any authorized
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 10
    Starting ...Moving Off ...Braking ...Stopping the Engine ...Parking the Vehicle...Shifting Gears...2WD/4WD/Differential Shifting ...When Stuck ...Catalytic Converter...SAFE OPERATION ...Read the Owner's Manual...Obey Local Laws...44 45 46 47 48 49 50 51 51 53 56 56 57 58 60 61 61 63 64 66 66 67
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    Shock Absorber ...Seat Belts ...Headlight Beam ...Battery ...Fuse ...Breaker ...General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 117 117 118 118 119 120 120 122 122
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 12
    10 SPECIFICATIONS SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass KRT750A: KRT750B/D: KRT750C: Cargo Bed [L × W × H (Front/Rear)] ENGINE Type Displacement Bore × Stroke Compression
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    SPECIFICATIONS 11 Starting System Cylinder Numbering Method Firing Order Fuel System Ignition System Ignition Timing Spark Plug Lubrication System Engine Oil: Type Viscosity Capacity Coolant Capacity DRIVE TRAIN Clutch Type Driving Type: Transmission Type Primary Reduction Ratio Final Reduction
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    12 SPECIFICATIONS Transmission Gear Ratio: Forward Reverse Front Final Gear Case Oil Type Capacity Rear Final Gear Case Oil Type Capacity FRAME Type Steering (KRT750B/C/D) Castor Tire Size: Rim Size: Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight Tail/Brake Light 12 V 14 Ah 12 V 35/35 W ×
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 15
    SPECIFICATIONS 13 LOAD CAPACITY Maximum Vehicle Load (Including occupants and cargo) Maximum Cargo Bed Load Seating Capacity 503 kg (1 110 lb) 113 kg (250 lb) 4 persons Specifications subject to change without notice. MODEL INFORMATION TERYX4 750 4×4 ...KRT750A TERYX4 750 4×4 EPS ...KRT750B/D
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    14 SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS The engine and frame serial numbers are used to register the vehicle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 17
    LOCATION OF PARTS 15 LOCATION OF PARTS 1. 2. 3. 4. Coolant Reserver Tank Air Cleaner Steering Wheel ROPS 5. 6. 7. 8. Seat Belts Cargo Bed Rear Shock Absorbers Doors 9. Brake Fluid Reservoir 10. Front Shock Absorbers 11. Headlights
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    16 LOCATION OF PARTS 1. 2. 3. 4. Rear Seats Handhold Front Seats Handgrips 5. 6. 7. 8. Dashboard Fuse Box Radiator Battery 9. Belt Drive Torque Converter 10. Fuel Tank and Cap 11. Muffler
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    LOCATION OF PARTS 17 1. Light Switch 2. Ignition Switch 3. 2WD/4WD/DIFF-LOCK Shift Switch 4. Red Blower Fan Warning Indicator Light 5. Shift Lever 6. Multifunction Meter 7. Power Outlet Connector (Front) 8. Glove Compartment 9. Cupholders (Front) 10. 11. 12. 13. Parking Brake Lever Throttle
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    18 LOCATION OF LABELS LOCATION OF LABELS All warning labels which are on your vehicle are repeated here. Read labels on your vehicle and understand them thoroughly. They contain information which is important for your safety and the safety of anyone else who may operate your vehicle. Therefore, it
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    LOCATION OF LABELS 19 4. Important Information (Drive Belt) 5. Notice (Blower Fan Duct) 6. Certification (Emission) 7. Notice (Dipstick) 8. Warning (Protective Cover) 9. Warning (Refueling) 10. Specification (Model)
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    20 LOCATION OF LABELS 11. Important Information (Air Cleaner) 12. Specification (ROPS) 13. Warning (Cargo Bed) 14. Warning (Trailer Towing)
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    LOCATION OF LABELS 21 15. Danger/Poison (Battery)
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    22 LOCATION OF LABELS (1) (2) (3)
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    LOCATION OF LABELS 23 (4) (6) (5) (7)
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    24 LOCATION OF LABELS (8) (10) (11) (9) (12)
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    LOCATION OF LABELS 25 (13)
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    26 LOCATION OF LABELS (14) (15)
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    that the vehicle is not overloaded and that you have followed these instructions. With the exception of genuine Kawasaki Parts and Accessories, Kawasaki has body work and fenders are not designed to carry cargo or to support your weight. Because any vehicle is sensitive to increases in weight and
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    28 LOADING INFORMATION subtract trailer tongue weight from the • Always Maximum Load capacity. Refer to the "Trailer Hitch Bracket" section in the "GENERAL INFORMATION" chapter. Maximum Vehicle Load Weight of operator, passenger(s), and cargo must not exceed 503 kg (1 110 lb). This vehicle is not
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 31
    GENERAL INFORMATION 29 GENERAL INFORMATION Power Outlet Connector The electrical accessory 12 volt connectors are located on the dashboard and rear end of the front center console. An auxiliary light or other optional light, or an accessory may be connected to these connectors. j A. Rear
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    30 GENERAL INFORMATION j Brake Pedal The brake pedal is the left pedal on the floorboard. Depress the pedal to slow or stop the vehicle. Cargo Bed NOTICE Do not carry more than the maximum load stated here in the cargo bed. Maximum Cargo Bed Load: 113 kg (250 lb) WARNING Overloading or improper
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 33
    GENERAL INFORMATION 31 Multifunction Meter 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. Red Differential Gear Lock Indicator Light Yellow Engine Warning Indicator Light Red EPS Warning Indicator Light Speedometer Fuel Level Gauge Red Parking Brake Indicator Light Red Reverse Indicator Light
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 34
    32 GENERAL INFORMATION A light emitting diode (LED) is used for the following items. Red Differential Gear Lock Indicator Light Yellow Engine Warning Indicator Light Red EPS Warning Indicator Light Red Parking Brake Indicator Light Red Reverse Indicator Light Green Neutral Indicator Light Red Seat-
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    GENERAL INFORMATION 33 • • Display the odometer in the digital meter. The mph·km/h display shifts by pushing the Right button while the Left button pushed in. NOTE j żThe data is maintained even if the battery is disconnected. Fuel Level Gauge Symbol: The fuel in the fuel tank is shown in
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    34 GENERAL INFORMATION Clock: To adjust hours and minutes: Turn the ignition switch to "ON". The odometer is displayed. Push the Right button for more than two seconds. Both the hour and minute displays start blinking. the Right button. The hour display only • Push blinks. Push the Left button to
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    GENERAL INFORMATION 35 • Push the Left button. The displays stop blinking and the clock starts working. j NOTE żPushing the Left button momentarily advances the hour or minute step by step. Pushing and holding the button advances the hour or minute continuously. żThe clock works normally from
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    36 GENERAL INFORMATION j A. Trip Meter A A. Hour Meter Hour Meter: The hour meter shows the total hours that the vehicle has been operated. This meter cannot be reset. NOTE żThe data is maintained even if the battery is disconnected. żWhen the figures come to 99999.9, they are stopped and
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    GENERAL INFORMATION 37 CASE 2: [2WD ĸ 4WD] "2WD" indicator symbol and "4WD" indicator symbol appear alternately. In this case, the shifting is unsuccessful and the electric shifting mechanism is reserving the shifting. See the "2WD/4WD/Differential Shifting" section in the "HOW TO OPERATE" chapter.
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    have your authorized Kawasaki dealer to check the vehicle for the trouble. Red EPS Warning Indicator Light: The EPS warning indicator does not go on when the ignition switch is "ON", there may be a problem with the light itself. See an authorized Kawasaki dealer for inspection. Red Parking Brake
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 41
    GENERAL INFORMATION 39 Green Neutral Indicator Light: When the transmission is in neutral, the neutral indicator light is lit. Red Seat-Belt Use Reminder: When the ignition switch is turned "ON", the seat -belt use reminder light will come on and stay on for approximately 10 seconds, even if the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 42
    40 GENERAL INFORMATION j Red Blower Fan Warning Indicator Light This vehicle is equipped with a blower fan to cool the inside of the center console. The blower fan is located under the operator's seat. The blower fan warning indicator light goes on when the blower fan breaker has tripped and the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 43
    cause fuel pump and/or engine damage. table. The Antiknock Index is posted on service station pumps in the U.S.A. and Canada. The octane rating of a gasoline is a industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 44
    all fuel from the fuel tank. See the "STORAGE" chapter in this manual. NOTICE Avoid using blends of unleaded gasoline and methanol (wood alcohol) whenever " containing more than 5% methanol. Fuel system damage and performance problems may result. Gasoline/Ether Blends - The most common ether is
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 45
    GENERAL INFORMATION 43 j Glove Compartment A glove compartment is provided at the dashboard. Keep this owner's manual and only light items to avoid damage to the inside of the compartment. Do not put items which must not be get wet or dirty
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 46
    44 GENERAL INFORMATION j Ignition Switch This is a three-position, key-operated switch. The key can be removed from the switch only when it is in the "OFF" position. A. Rear Cupholders A. B. C. D. Ignition Switch "OFF" Position "ON" Position "START" Position
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    GENERAL INFORMATION 45 OFF ON Engine off. All electrical circuits off. All electrical equipment can be used. Hour meter works. Electric starter is engaged by holding ignition switch key in this position, when shift lever is in "N" (neutral) position or applying brake pedal. Upon release, key will
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 48
    46 GENERAL INFORMATION you purchased your Kawasaki RUV. It's possible the dealer may have the number in its records. If the key number is lost completely, you will need to replace the ignition switch. Contact your Kawasaki dealer to purchase additional spare keys either using your original key as a
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 49
    GENERAL INFORMATION 47 Shift Lever The shift lever is located to the right side of the operator's seat. The shift lever has four positions: "L" (Low), "H" (High), "N" (Neutral), and "R" (Reverse). versa. Move the shift lever forward or backward as indicated on the label next to the shift lever.
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    48 GENERAL INFORMATION j Selectable 2WD/4WD/DIFF-LOCK Shift Switch This vehicle is equipped with a dual-mode differential for the front wheels, and you can select "2WD", "4WD", or "DIFF-LOCK" to suit various driving conditions. The 2WD/4WD/DIFF-LOCK shift switch is located on the dashboard.
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    GENERAL INFORMATION 49 WARNING Shifting to Locked-Axle Mode while turning or before entering a turn can reduce steering response, increasing the effort to turn. An unexpected change in direction can cause the operator to lose control, resulting in an accident and injury. Do not shift to Locked -
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    50 GENERAL INFORMATION j Parking Brake Lever The parking brake lever is located at the right side of the operator's seat. Pull the lever up and to the rear to apply the parking brake. To release, push in and hold the knob on the end of the lever and push the lever all the way down. Spring pressure
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    GENERAL INFORMATION 51 j Doors Pull the door handle outward to open the door. Push or pull the door inward until the latch clicks to close the door. After closing the door, be sure to check that the latch is securely locked. If a door is damaged or does not close securely, see an authorized
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    52 GENERAL INFORMATION j WARNING A loose seat could cause the operator to lose control or the passenger to fall out of the vehicle during operation, causing severe injury or death. Make sure the seat is securely latched before operating vehicle. the seat frame mounting bolts under the • Remove
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    GENERAL INFORMATION 53 connected to the main harness. It is not required to disconnect the sensor leads during the seat position adjustment. Take care not to disconnect these leads. j Seat Belts This vehicle is equipped with three-point seat belts both for the operator and passenger(s). Always wear
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    54 GENERAL INFORMATION j WARNING Driving without fastening the seat belts could result in serious injury or death in the event of a crash. Seat belts reduce injuries in motor vehicle crashes. The operator and passenger(s) must always fasten seat belts during vehicle operation. 2. Push the latch
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    GENERAL INFORMATION 55 4. Place the shoulder belt over your shoulder and across your chest. The shoulder belt should fit against your chest. If it is loose, pull the belt out all the way and then let it retract. 5. To unfasten the belt , press the red button in the buckle j A. Buckle B. Red Button
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    fittings of steering actuator, or the neutral position setting of the steering will be adversely affected and will cause serious driving problems. If such components need service, see an authorized Kawasaki dealer. If the steering becomes more difficult than usual or you experience other steering
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    GENERAL INFORMATION 57 j Trailer Hitch Bracket This vehicle is equipped with a bracket for a trailer hitch. Trailer towing equipment is not supplied with this vehicle. To avoid injury and property damage, observe the following precaution: WARNING Improper towing of a loaded trailer could cause an
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    operation of a winch could cause an accident resulting in serious injury or death. Do not operate or install winch without reading and understanding the operators manual supplied with the winch. A. Front Guard Cover B. Bolts C. Screws
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    GENERAL INFORMATION 59 2. 3. Follow the manual supplied by the winch maker for installing the winch and other accessory as necessary. After installing the winch, be sure to re-install the front
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    engine while the transmission is in neutral. żIt is important to perform the initial service after the first 20 hours or 200 km (120 mi) of operation as described in this manual and the service manual for this vehicle. See the Periodic Maintenance Chart in the "MAINTENANCE AND ADJUSTMENT" chapter
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 63
    If any irregularities are found during these checks, refer to the "MAINTENANCE AND ADJUSTMENT" chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to a safe operating condition. j WARNING Failure to perform these checks before operation may result
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    62 HOW TO OPERATE Front and Rear Final Gear Cases ...Coolant ...Air Cleaner Element ...Nuts, Bolts, Fasteners ...Throttle ...Steering ...Brakes ...Electrical Equipment ...ROPS ...Seat Belts ...No oil leaks. Coolant level between level lines (when engine is cold), no leaks. Check for dirt; clean or
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    HOW TO OPERATE 63 Starting the Engine NOTE żThis vehicle is equipped with a starter lockout sys- DANGER Exhaust gas contains carbon monoxide, a colorless, odorless poisonous gas. Inhaling carbon monoxide can cause serious brain injury or death. DO NOT run the engine in enclosed areas. Operate
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    64 HOW TO OPERATE Jump Starting If your vehicle battery is "run down," it should be removed and charged. If this is not practical, a 12 volt booster battery and jumper cables may be used to start the engine. the vehicle on a level ground. • Situate the rubber bands on both sides of the • Release
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    HOW TO OPERATE 65 a jumper cable from the positive (+) ter• Connect minal of the booster battery to the positive (+) terminal of the vehicle battery. DANGER Batteries contain sulfuric acid that can cause burns and produce hydrogen gas which is highly explosive. Do not make this last connection at
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    66 HOW TO OPERATE Moving Off the brake pedal. • Depress the shift lever into the "H" (High) or "L" (Low) • Put position. the parking brake. • Release increase engine speed by pressing on • Gradually the throttle pedal. Braking the throttle pedal completely. • Release • Press on the brake pedal
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    HOW TO OPERATE 67 Stopping the Engine the throttle pedal completely. • Release the shift lever into the "N" (Neutral) position. • Put the parking brake to help prevent the vehicle • Apply from rolling. • Turn the ignition switch to the "OFF" position. Parking the Vehicle WARNING Operating or
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    68 HOW TO OPERATE WARNING Gasoline is extremely flammable and can be explosive under certain conditions, creating the potential for serious burns. Make sure the area is well ventilated and free from any source of flame or sparks, including the pilot light of any appliance. j A. Parking Brake
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    HOW TO OPERATE 69 Shifting Gears the vehicle completely. • Stop the shift lever into the "H" (High) or "L" (Low) • Move position. you intend to operate the vehicle in reverse, • If move the shift lever into the "R" (Reverse) posi- WARNING Shifting the transmission while the vehicle is moving can
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    70 HOW TO OPERATE 2WD/4WD/Differential Shifting żWhen j the shift switch is moved from "4WD" to "2WD" and vice versa, the transmission shifts when the vehicle has rolled a short distance. Drive off slowly to allow "4WD" to engage or disengage. As it engages, the "4WD" indicator symbol will
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    HOW TO OPERATE 71 Shifting to Locked-Axle Mode the vehicle completely. • Stop the selectable 2WD/4WD/DIFF-LOCK shift • Turn switch to "DIFF-LOCK" position. żIf the meter display does not change when you NOTE want to shift from "4WD" to "DIFF-LOCK", the electric shifting mechanism is functioning
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    72 HOW TO OPERATE When Stuck Release the throttle pedal immediately to protect the drive belt and take the following actions to escape from the stuck condition. the shift lever to the Low position, turn • Change the 2WD/4WD/DIFF-LOCK shift switch to the "DIFF-LOCK" position, and try to escape by
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    HOW TO OPERATE 73 only unleaded gasoline. Never use leaded • Use gasoline. Leaded gasoline significantly reduces unburned air/fuel mixture flowing out of engine excessively accelerates reaction in the converter allowing the converter to overheat and become damaged when the engine is hot, or reduces
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    property; do not enter private property without the express written permission of the owner. Always try to preserve nature and the environment. j Read the Owner's Manual Read and understand the Owner's manual and carry it with you when you drive. Refer to the Owner
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    SAFE OPERATION 75 Operator and Passenger Requirements All operators of this vehicle should possess a valid driver's license. The operator and passenger(s) must be able to place both feet flat on the floorboards while seated upright with their backs against the seatbacks when firmly holding the
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    76 SAFE OPERATION This vehicle is designed for an operator and up to three passengers. Never carry persons in the cargo bed. Refer to the "LOADING INFORMATION" chapter before operating this vehicle. Beginning Operators Novice Operators should practice braking and turning in an open, off-highway
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    SAFE OPERATION 77 Off-Highway Use Only Use of this vehicle on public and paved roads is hazardous. This vehicle is designed and equipped for off-highway use only. Do not operate this vehicle on public roads or paved surfaces. Dress Properly Proper clothing can make driving more comfortable and
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    78 SAFE OPERATION WARNING Operating this vehicle without an approved D.O.T. helmet increases your chances of a severe head injury or death in the event of an accident. Operating without protective clothing increases your chances of severe injury in the event of an accident. Always wear an approved
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    SAFE OPERATION 79 Wearing Seat Belts Both the operator and passenger(s) must wear the seat belts whenever the vehicle is operated. This will reduce the severity of injury in case of a sudden stop or collision. Drive Carefully and with Good Judgement We want you to be satisfied with your new
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    80 SAFE OPERATION Never Drink and Drive Alcohol and drugs impair your judgement and slow your reactions. Even drugs prescribed by a physician can be dangerous. Check with your doctor. Before Starting the Engine Three "musts" before starting the engine are: 1. Apply the parking brake, 2. Put the
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    Modifications and Accessories Installation of accessories may affect the handling of your vehicle. See the "LOADING INFORMATION" chapter of this manual for more detailed information. Kawasaki does not recommend that you modify your vehicle in any way. Unauthorized modifications may produce dangerous
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    increases in weight and changes in weight distribution, you must take care in carrying cargo. Refer to the "LOADING INFORMATION" chapter of this manual for guidelines to assist with loading. This vehicle is not designed to carry passengers in the cargo bed. Installing additional passenger seating or
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    spring force. Refer to the "Suspension" section in the "MAINTENANCE AND ADJUSTMENT" chapter. Also refer to the instructions in the "LOADING INFORMATION" chapter of this manual. Overloading this RUV or carrying or towing cargo improperly will adversely affect vehicle handling and could cause an
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    84 SAFE OPERATION Driving in Reverse Start the engine following the procedure in the "Starting the Engine" section. Before shifting into reverse, stop the vehicle completely. Refer to the "Shift Lever" section and "Shifting Gears" section. Turn around and look behind you before backing up to be
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    SAFE OPERATION 85 Turning the Vehicle The vehicle will turn in a smaller radius with the differential unlocked (in differential mode). In this mode, the front wheels can turn at different speeds allowing the vehicle to turn tighter and more smoothly. Even in this mode, however, avoid sharp turns to
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    86 SAFE OPERATION Climbing Hills Do not attempt to climb hills or steep inclines until you have mastered the controls and basic operating maneuvers of this vehicle. Always go straight uphill and, if the incline is steep and/or the surface is loose, use "DIFF-LOCK" (Locked-Axle Mode) for greater
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    SAFE OPERATION 87 Antenna Flag In hilly country, use an antenna flag so others can see you coming from the other side of a hill or sand dune. Take extra care when approaching blind hill tops and corners. Descending Hills Slow down or stop at the top of a hill so you can pick a straight, safe path
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    88 SAFE OPERATION has no engine braking. This is caused by the vehicle's automatic transmission which releases the engine at very low speed to prevent it from stalling. Use the brakes to control the vehicle's speed. Traversing Hillsides When driving across the side of a hill, reduce vehicle speed
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    SAFE OPERATION 89 Sliding and Skidding Obviously, on slippery or loose surfaces, special care is required. Sliding any vehicle may be hazardous because the wheels may suddenly regain traction and cause the vehicle to tip or overturn. Therefore, never drive "over your head" or when you are unsure or
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    90 SAFE OPERATION WARNING Operating the vehicle in rivers or streams where water is flowing quickly can cause the tires to lose traction and allow the vehicle to be swept into the current. Never operate the vehicle in fast-flowing water or in water deeper than the bottom edge of the axle caps.
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    MAINTENANCE AND ADJUSTMENT 91 MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter are easily carried out and must be done in accordance with the Periodic Maintenance Chart to keep the TERYX4 in good running condition. The initial maintenance is vitally important and
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    more frequently when operated in mud, dust, or other harsh driving conditions. = Emission Related FREQUENCY First Service Regular Service j OPERATION ENGINE Every Every After 50 Every After 20 50 h, or 100 h, or 200 h, or h, or Every h, or 200 1 000 2 000 km 4 000 km 1 000
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    MAINTENANCE AND ADJUSTMENT 93 FREQUENCY First Service Regular Service OPERATION Engine oil - change * Oil filter - replace * Front and rear final gear case oil - change Radiator - clean * Radiator hoses and connections - check * Coolant - change * Converter
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 96
    94 MAINTENANCE AND ADJUSTMENT FREQUENCY First Service Regular Service OPERATION Brake hose - replace Brake fluid level - inspect Brake pedal play - inspect * Brake hose and pipe - inspect Parking brake lever - inspect Tire wear - inspect * Wheel
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 97
    MAINTENANCE AND ADJUSTMENT 95 FREQUENCY First Service Regular Service OPERATION Seat belt - inspect Cables - inspect After 50 Every Every Every After 20 50 h, or 100 h, or 200 h, or h, or h, or 200 Every 1 000 2 000
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 98
    , accident, and injury. Check the oil level before each use and change the oil and filter according to the periodic maintenance chart in the owner's manual. Oil Level Inspection the oil has just been changed, start the engine • If and run it for several minutes at idle speed. This fills the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 99
    MAINTENANCE AND ADJUSTMENT 97 the vehicle level front-to-rear and side-to • With -side, unscrew the oil filler plug, wipe its dipstick dry, and screw it in again. the plug and check the oil level. The oil • Unscrew level should be between the mesh portion on the dipstick. j A. Oil Filler Plug
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 100
    98 MAINTENANCE AND ADJUSTMENT WARNING Vehicle operation with insufficient engine oil can lock the front and rear wheels ( for "2WD": rear wheels) causing an accident and injury. Check engine oil level before operating vehicle and add oil if it is low. the oil completely drain with the vehicle on •
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 101
    MAINTENANCE AND ADJUSTMENT 99 the oil filter cartridge and replace it with a • Remove new one. j A. Gasket A. Oil Filter B. Oil Filter Wrench the engine oil drain plug with its gasket. • Install Tighten it to the specified torque. • Apply a thin film of oil to the gasket and tighten the oil
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 102
    *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki. the removed parts as before. • Reinstall the engine for several minutes
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 103
    tires, with consequent loss of control, accident, and injury. Check the oil level and change the oil according to the owner's manual. j NOTICE Vehicle operation with insufficient, deteriorated, or contaminated oil causes accelerated wear of the differential, pinion, and ring gears. A. Front Final
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 104
    102 MAINTENANCE AND ADJUSTMENT the oil level. If it is insufficient, add oil • Check through the oil filler openings as necessary. The oil level should come to the bottom of each filler opening. j A. Rear Final Gear Case B. Filler Cap NOTICE Be careful not to allow any dirt or foreign materials to
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 105
    MAINTENANCE AND ADJUSTMENT 103 Oil Change NOTE żFront and rear final gear case oil drains easily and picks up any sediment when the oil is warmed up by running the vehicle. the vehicle level, place an oil pan beneath • With each gear case. • Remove the filler caps and drain plugs. NOTE żFor the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 106
    104 MAINTENANCE AND ADJUSTMENT Drain Plug Tightening Torque Front Final Gear 15 N·m (1.5 kgf·m, 11 ft·lb) Case Rear Final Gear Case 34 N·m (3.5 kgf·m, 25 ft·lb) WARNING Oil on tires can make them slippery which can cause an accident and injury. When draining or filling the gear case, be careful
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 107
    . *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki. j NOTE żDo not add any chemical additive to the oil. Oils
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 108
    106 MAINTENANCE AND ADJUSTMENT Cooling System Radiator and Cooling Fan Check and clean the screen and radiator fins for obstruction by insects or mud in accordance with the Periodic Maintenance Chart. In dusty areas, the radiator should be cleaned more frequently than the recommended interval.
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 109
    MAINTENANCE AND ADJUSTMENT 107 Coolant Level Inspection the vehicle on level ground. • Situate the rubber bands on both sides of the • Release front hood. the 2 hook portions from the slots and lift the • Clear front hood up. j A. B. C. D. Reserve Tank Cap "F" (Full) Mark "L" (Low) Mark the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 110
    108 MAINTENANCE AND ADJUSTMENT NOTE żIn an emergency you can add water alone to the coolant reserve tank, however it must be returned to the correct mixture ratio by the addition of antifreeze concentrate as soon as possible. Spark Plugs The standard spark plug is shown in the table. The spark
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 111
    MAINTENANCE AND ADJUSTMENT 109 Valve Clearance Valve and valve seat wear decrease valve clearance, upsetting valve timing. NOTICE If valve clearance is left unadjusted, wear will eventually cause the valves to remain partly open; which lowers performance, burns the valves and valve seats, and may
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 112
    110 MAINTENANCE AND ADJUSTMENT Engine Air Cleaner A clogged engine air cleaner restricts the engine's air intake, increasing fuel consumption, reducing engine power, and causing spark plug fouling. The air filter element should be cleaned in accordance with the Periodic Maintenance Chart. In dusty
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 113
    MAINTENANCE AND ADJUSTMENT 111 up the snaps and remove the air cleaner hous• Pull ing cap. • Remove the element. j A. Air Cleaner Element A. Air Cleaner Housing Cap B. Snaps Check inside the intake tract for dirt. If dirt is present, clean the intake tract thoroughly. You may also need to
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 114
    112 MAINTENANCE AND ADJUSTMENT a clean, lint-free towel into the intake tract • Push to keep dirt or other foreign material from entering NOTICE If dirt gets through into the engine, excessive engine wear and possibly engine damage will occur. the paper element by tapping it lightly to • Clean
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 115
    dust, oil and/or water ac- Spark Arrester This vehicle is equipped with a spark arrester approved for off-road use by the U.S. Forest Service. It must be properly maintained to ensure its efficiency. In accordance with the Periodic Maintenance Chart, clean the spark arrester. WARNING Incorrectly
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 116
    114 MAINTENANCE AND ADJUSTMENT the spark arrester and clean in a bath of • Remove high-flash point solvent and if necessary use a fine wire brush to gently remove any particles in the screen. j A. Muffler B. Bolts C. Spark Arrester A. Spark Arrester the screen and renew it if it is damaged. •
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 117
    MAINTENANCE AND ADJUSTMENT 115 and lower engine speed while tapping on • Raise the muffler with a rubber mallet until carbon particles are purged from the muffler. the spark arrester in place and tighten the • Install bolts to the specified torque. Tightening Torque Spark Arrester Mounting Bolts 13
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 118
    116 MAINTENANCE AND ADJUSTMENT Throttle Pedal If the throttle pedal has excessive play due to either cable stretch or misadjustment, it will cause a delay in throttle response, especially at low engine speed. Also, the throttle may not open fully. If the throttle pedal has no play, the throttle may
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 119
    MAINTENANCE AND ADJUSTMENT 117 Idle Adjustment Idle adjustment is controlled by the ECU (electronic control unit) and cannot be adjusted. If the idle speed is unstable or out of specification, have your authorized Kawasaki dealer inspect the fuel injection system. Specified Idle Speed: 1 200 ±50
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 120
    118 MAINTENANCE AND ADJUSTMENT Fuel Hoses Fuel hoses and connections should be checked and replaced periodically by an authorized Kawasaki dealer in accordance with the Periodic Maintenance Chart. Fuel Tank Vent The fuel tank vent hoses must be routed as specified. The engine may stall or lose
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 121
    MAINTENANCE AND ADJUSTMENT 119 Belt Drive Transmission (CVT) This vehicle is equipped with a belt-driven Continuously Variable Transmission (CVT). This automatic drive system, although simple to operate, does require periodic inspection since the drive belt wears with normal use. Inspection should
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 122
    120 MAINTENANCE AND ADJUSTMENT Indications of Excessive Belt Slippage Excessive slippage will accelerate belt wear and lead to failure. Recognize these symptoms of excessive belt slippage. If excessive slippage occurs, do not continue to drive the vehicle until all damaged components are repaired.
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 123
    MAINTENANCE AND ADJUSTMENT 121 the brake pedal has more free play than spec• If ified or the pedal action feels rough or "catchy", have the brake system inspected immediately by an authorized Kawasaki dealer. WARNING Damaged or leaking brake hoses and fittings can cause brake failure resulting in
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 124
    122 MAINTENANCE AND ADJUSTMENT the level is lower than the lower level line, check • If for leaks in the brakes lines and fill the reservoir to the upper level line with the same type and brand of fluid that is already in the reservoir. Brake Wear Inspection In accordance with the Periodic
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 125
    MAINTENANCE AND ADJUSTMENT 123 Brake hoses Brake hoses, pipes, and other components should be checked and replaced periodically by an authorized Kawasaki dealer in accordance with the Periodic Maintenance Chart. Brake Light Switch When the brake pedal is depressed, the brake light goes on. The
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 126
    124 MAINTENANCE AND ADJUSTMENT NOTICE To avoid damaging the electrical connections inside the switch, be sure that the switch body does not turn during adjustment. Steering Wheel In accordance with the Periodic Maintenance Chart, check the steering wheel for the specified free play and smooth
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 127
    MAINTENANCE AND ADJUSTMENT 125 Standard Tire Wheels Rims The rims are a drop-center, tubeless tire design. Take care not to damage the sealing surfaces of the tire or rim when removing or installing tires. Note that the rims, like automotive rims, are not symmetrical. All wheels must be installed
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 128
    126 MAINTENANCE AND ADJUSTMENT żInstallation of tubeless tires on rims requires com- pressed air and is normally recommended as a dealer service operation. Nevertheless, a tube can be inserted into the tire by the operator as an emergency repair. accordance with the Periodic Maintenance • In
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 129
    MAINTENANCE AND ADJUSTMENT 127 Joint Boots In accordance with the Periodic Maintenance Chart, inspect the joint boots on the front axles, tie rod ends, steering knuckles, and rear axle shafts for cracks, holes, damage or deterioration. If there is any one of them, have the joint boot replaced by an
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 130
    128 MAINTENANCE AND ADJUSTMENT Suspension Front Shock Absorber The front shock absorber can be adjusted by changing the spring preload and rebound and compression damping forces for various riding and loading conditions. Before making any adjustments, however, read the following procedures: Spring
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 131
    MAINTENANCE AND ADJUSTMENT 129 Rebound Damping Force Adjustment (Except KRT750A) The rebound damping force adjuster is located at the lower end of the shock absorber. Compression Damping (Except KRT750A) Force Adjustment The compression damping force adjuster is located on the gas reservoir at
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 132
    130 MAINTENANCE AND ADJUSTMENT Rear Shock Absorber The rear shock absorber can be adjusted by changing the spring preload and rebound and compression damping forces for various riding and loading conditions. Before making any adjustments, however, read the following procedures: NOTICE Do not force
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 133
    MAINTENANCE AND ADJUSTMENT 131 Rebound Damping Force Adjustment The rebound damping force adjuster is located at the lower end of the shock absorber. j A. Spring Preload Setting Position A. Rebound Damping Force Adjuster the rebound damping force adjuster all the • Turn way clockwise with a
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 134
    132 MAINTENANCE AND ADJUSTMENT Compression Damping Force Adjustment The compression damping force adjuster is located on the gas reservoir at the upper end of the shock absorber. The recommended setting positions of the compression damping force adjuster are as follows: Standard Setting 4 occupants
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 135
    MAINTENANCE AND ADJUSTMENT 133 Seat Belts In accordance with the Periodic Maintenance Chart, check that each seat belt functions properly. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. The click sound indicates it is securely latched.
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 136
    134 MAINTENANCE AND ADJUSTMENT Headlight Beam Battery The battery is located in back of radiator. • The headlight beams can be adjusted vertically. Turn the adjusting screw at the back of the each headlight rim in or out to adjust the headlight vertically. DANGER Battery contains sulfuric acid
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 137
    sealed type, and the sealing strip should not be removed at any time after the specified electrolyte has been installed in the battery for initial service. It is not necessary to check the battery electrolyte level or add distilled water. However, in order to maximize battery life and ensure that it
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 138
    136 MAINTENANCE AND ADJUSTMENT your vehicle you must properly maintain the battery's charge. When used regularly, the charging system in your vehicle helps keep the battery fully charged. If your vehicle is only used occasionally or for short periods of time, the battery is more likely to discharge.
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 139
    drive for four weeks or more, disconnect the battery from the vehicle. NOTE żIf you charge the sealed battery, never fail to observe the instructions shown on the label on the battery or changer. Kawasaki-recommended chargers are: Battery Mate 150-9 OptiMate 4 Yuasa MB-2040/2060 Christie C10122S
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 140
    138 MAINTENANCE AND ADJUSTMENT Fuse There are 7 fuses in the fuse box under the front hood. If the electrical systems do not function, inspect the fuse. Before replacing a fuse, check the wiring harness and electrical equipment for bare wires or other possible causes. Breaker The breaker for the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 141
    by an authorized Kawasaki dealer or perform it referring to the Service Manual for this vehicle. Cleaning To prolong the life of your vehicle in and around the vehicle chassis, engine, and exhaust can cause mechanical problems and increase the risk of fire. When operating the vehicle in conditions
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 142
    140 MAINTENANCE AND ADJUSTMENT Where to be Careful Avoid spraying water with any great force near the following places. Disc brake master cylinder and caliper. Under the front hood - if water gets into the fuse box or battery, it can ground out the spark. When this happens the vehicle will not
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 143
    MAINTENANCE AND ADJUSTMENT 141 Bolt and Nut Tightening In accordance with the Periodic Maintenance Chart, have the tightness of the bolts, nuts, and fasteners checked by an authorized Kawasaki dealer. j
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 144
    142 STORAGE STORAGE Preparation for Storage: Clean the entire vehicle thoroughly. Run the engine for about five minutes to warm the oil, shut it off and drain the engine oil. • • the spark plugs and spray fogging oil, • Remove such as Kawasaki K-Kare Fogging Oil (part number K61030-002), directly
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 145
    STORAGE 143 slow charge (one ampere or less) about once a month. Removal from Storage: NOTICE Keep the battery well charged during cold weather so that the electrolyte does not freeze and crack open the battery. The more discharged a battery becomes, the more easily it freezes. Never remove the
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 146
    144 TROUBLESHOOTING GUIDE TROUBLESHOOTING GUIDE Starter Motor Won't Turn Fuse failed (be sure to check for cause of failure) Battery cables do not make good electrical contact with battery terminals
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 147
    TROUBLESHOOTING GUIDE 145 Power Steering Won't Work (Except KRT750A) ECU functioned to prevent overheating. Fuse failed Battery discharged Cable harness/connectors disconnected Selectable 2WD/4WD/DIFF-LOCK System Malfunction Actuators failed ECU failed Battery disconnected • • • j
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 148
    Am I Responsible For? You are responsible for maintaining your vehicle according to the maintenance schedule shown in this owner's manual. You are responsible for notifying your dealer immediately if there is a problem, and you, as the owner, will need to authorize the dealer to inspect the unit.
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 149
    , be sure to record your service in the Maintenance Record section of this Owner's Manual. Keep all receipts for the service and/or items necessary to perform vehicle if there is a failure, investigating the cause of the problem, and getting any needed authorization from Kawasaki if the repair is
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 150
    148 YOUR WARRANTY/OWNER SATISFACTION How Do I Get Warranty Service? If there is a problem with your vehicle within the limited warranty period, you will need to schedule a service appointment and provide any maintenance records to an authorized Kawasaki dealer for inspection and diagnosis. You can
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 151
    ? This owner's manual should answer most of your questions about your Kawasaki. Your Kawasaki dealer should either be able to answer any other questions you might have immediately or be able to find the answer for you. Please send your correspondence to:. Consumer Services Kawasaki Motors Corp
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 152
    150 ENVIRONMENTAL PROTECTION ENVIRONMENTAL PROTECTION Kawasaki subscribes to the guidelines of Tread Lightly! a program dedicated to protecting the great outdoors through education and fostering responsible enjoyment of public lands. When using your Kawasaki Recreation Utility Vehicle (RUV), please
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 153
    MAINTENANCE RECORD 151 MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Key Code ...Selling Dealer Name ...Address ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Traveled Distance
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 154
    152 MAINTENANCE RECORD Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 155
    MAINTENANCE RECORD 153 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 156
    154 MAINTENANCE RECORD Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 157
    MAINTENANCE RECORD 155 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 158
    156 MAINTENANCE RECORD Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki Teryx4 750 4x4 | Owners Manual - Page 159
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