2010 Polaris Sportsman XP 550 EPS Owners Manual - Page 75

2010 Polaris Sportsman XP 550 EPS Manual

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MAINTENANCE Periodic Maintenance Chart Item Maintenance Interval (whichever comes first) Hours Calendar Q Throttle Cable/ E ETC Switch Remarks Miles (Km) 500 (800) 500 (800) 500 (800) Inspect; adjust; lubricate; replace if necessary Inspect duct for proper sealing/air leaks Inspect; replace as needed 50 H 50 H 50 H 50 H 50 H 50 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 100 H 6M 6M 6M 6M 6M 6M 6M 12 M 12 M 12 M 12 M 12 M 12 M 12 M 12 M E Throttle Body Intake Duct Drive belt Cooling system X Radiator X Cooling hoses X Engine oil change X Demand drive fluid X Rear gearcase oil X Transmission oil Fuel system X Engine mounts Exhaust muffler/ pipe Q Spark plug E X Wiring 1000 (1600) Inspect coolant strength seasonally; pressure test system yearly 1000 (1600) Inspect; clean external surfaces 1000 (1600) Inspect for leaks 1000 (1600) Change the oil and filter 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Change fluid 1000 (1600) Check for leaks at tank cap, lines, filter, pump; replace lines every two years 1000 (1600) Inspect 1000 (1600) Inspect 1000 (1600) Inspect; replace as needed 1000 (1600) Inspect for wear, routing, security; apply dielectric grease to connectors subjected to water, mud, etc. 1000 (1600) Inspect; clean; replace worn parts 1000 (1600) Inspect; replace as needed 2000 (3200) Change every two years 2000 (3200) Change every two years; every 25 hours if extreme use conditions (see page 80) 3000 (4800) Clean out 10000 (16000) Inspect; adjust Inspect periodically; adjust when parts are replaced Adjust as needed Q Clutches (drive and driven) bearings 100 H 100 H 200 H 200 H 300 H 1000 H 12 M 12 M 24 M 24 M 36 M - Q Front wheel Q Brake fluid X ADC fluid Q Spark arrestor E Q Valve clearance Q Toe adjustment Headlight aim 71

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71
MAINTENANCE
Periodic Maintenance Chart
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours
Calendar
Miles
(Km)
Q
E
Throttle Cable/
ETC Switch
50 H
6 M
500 (800)
Inspect; adjust; lubricate;
replace if necessary
E
Throttle Body
Intake Duct
50 H
6 M
500 (800)
Inspect duct for proper seal-
ing/air leaks
Drive belt
50 H
6 M
500 (800)
Inspect; replace as needed
Cooling system
50 H
6 M
1000 (1600)
Inspect coolant strength
seasonally; pressure test
system yearly
X
Radiator
50 H
6 M
1000 (1600)
Inspect; clean external
surfaces
X
Cooling hoses
50 H
6 M
1000 (1600)
Inspect for leaks
X
Engine oil change
100 H
6 M
1000 (1600)
Change the oil and filter
X
Demand drive fluid
100 H
12 M
1000 (1600)
Change fluid
X
Rear gearcase oil
100 H
12 M
1000 (1600)
Change fluid
X
Transmission oil
100 H
12 M
1000 (1600)
Change fluid
Fuel system
100 H
12 M
1000 (1600)
Check for leaks at tank cap,
lines, filter, pump; replace
lines every two years
X
Engine mounts
100 H
12 M
1000 (1600)
Inspect
Exhaust muffler/
pipe
100 H
12 M
1000 (1600)
Inspect
Q
E
Spark plug
100 H
12 M
1000 (1600)
Inspect; replace as needed
X
Wiring
100 H
12 M
1000 (1600)
Inspect for wear, routing,
security; apply dielectric
grease to connectors
subjected to water, mud, etc.
Q
Clutches (drive
and driven)
100 H
12 M
1000 (1600)
Inspect; clean; replace worn
parts
Q
Front wheel
bearings
100 H
12 M
1000 (1600)
Inspect; replace as needed
Q
Brake fluid
200 H
24 M
2000 (3200)
Change every two years
X
Q
ADC fluid
200 H
24 M
2000 (3200)
Change every two years;
every 25 hours if extreme use
conditions (see page 80)
Spark arrestor
300 H
36 M
3000 (4800)
Clean out
Q
E
Valve clearance
1000 H
-
10000
(16000)
Inspect; adjust
Q
Toe adjustment
-
Inspect periodically; adjust
when parts are replaced
Headlight aim
-
Adjust as needed