2008 Polaris Sportsman 800 EFI Touring Owners Manual - Page 93

2008 Polaris Sportsman 800 EFI Touring Manual

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Transmission Oil MAINTENANCE Transmission Oil Change 1. Remove the fill plug. 2. Place a drain pan under the gearcase. 3. Remove the drain plug. Allow the oil to drain completely. 4. Clean and reinstall the drain plug. Torque to 20-25 ft. lbs. Drain (27-34 Nm). Plug 5. Add 32 oz. (948 ml) of the recommended oil. 6. Reinstall the fill plug. Torque to 20-25 ft. lbs. (27-34 Nm). 7. Check for leaks. Dispose of used oil properly. Front Gearcase (Demand Drive) Fluid Always check and change the demand drive fluid at the intervals outlined in the Periodic Maintenance Chart beginning on page 79. We recommend the use of Demand Drive LT Premium Fluid. Use of other fluids may result in improper operation of components. See page 137 for the part numbers of Polaris products. Maintain the fluid level at Fill the bottom of the fill hole Plug threads. See below for capacity. The fill plug is located on the right side of the demand drive unit. The drain plug is located on the bottom right side of the Drain Plug unit. Fill Level Demand Drive Capacities Demand Drive with ADC 9.3 oz. (275 ml) 93

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93
MAINTENANCE
Transmission Oil
Transmission Oil Change
1.
Remove the fill plug.
2.
Place a drain pan under the
gearcase.
3.
Remove the drain plug. Allow
the oil to drain completely.
4.
Clean and reinstall the drain
plug. Torque to 20-25 ft. lbs.
(27-34 Nm).
5.
Add 32 oz. (948 ml) of the
recommended oil.
6.
Reinstall the fill plug. Torque to 20-25 ft. lbs. (27-34 Nm).
7.
Check for leaks. Dispose of used oil properly.
Front Gearcase (Demand Drive) Fluid
Always check and change the demand drive fluid at the intervals out-
lined in the Periodic Maintenance Chart beginning on page 79. We rec-
ommend the use of Demand Drive LT Premium Fluid. Use of other
fluids may result in improper operation of components. See page 137 for
the part numbers of Polaris products.
Maintain the fluid level at
the bottom of the fill hole
threads. See below for
capacity.
The fill plug is located on
the right side of the
demand drive unit. The
drain plug is located on the
bottom right side of the
unit.
Demand Drive Capacities
Demand Drive with ADC
9.3 oz. (275 ml)
Drain
Plug
Drain Plug
Fill
Plug
Fill Level