2008 Polaris Sportsman 800 EFI Touring Owners Manual - Page 87

2008 Polaris Sportsman 800 EFI Touring Manual

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Engine Oil MAINTENANCE Oil and Filter Change (500 EFI) CAUTION Hot oil can cause serious burns to skin. Do not allow hot oil to contact skin. Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 79. 1. Position the vehicle on a level surface. 2. Start the engine. Allow it to idle for two to three minutes. 3. Stop the engine. 4. Clean the area around the drain plug. 5. Place a drain pan under the oil Screen Fitting tank. Drain 6. Remove the drain plug. Allow Plug the oil to drain completely. 7. Install a new sealing washer on the drain plug. New Sealing Washer NOTE: The sealing surfaces on drain plug and crankcase should be clean and free of burrs, nicks or scratches. 8. Reinstall the drain plug. Torque to 14-17 ft. lbs. (19-23 Nm). 9. Disconnect the lower oil delivery hose and remove the screen fitting from the oil tank. Clean the fitting. NOTE: Alignment Mark The fitting threads must be sealed with LOCTITE PST 505 or PTFE seal tape. 10. Reinstall the screen fitting and rotate the fitting clockwise a minimum of 2 1/2 turns into the tank threads. Continue to rotate the fitting until the nipple of the fitting aligns with the mark on the tank. NOTE: Do not over-tighten. Maximum torque for the screen fitting is 25 ft. lbs. (34 Nm). 11. Reattach the oil line. 87

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87
MAINTENANCE
Engine Oil
Oil and Filter Change (500 EFI)
Always change the oil and filter at the intervals outlined in the Periodic
Maintenance Chart beginning on page 79.
1.
Position the vehicle on a level surface.
2.
Start the engine. Allow it to idle for two to three minutes.
3.
Stop the engine.
4.
Clean the area around the drain
plug.
5.
Place a drain pan under the oil
tank.
6.
Remove the drain plug. Allow
the oil to drain completely.
7.
Install a new sealing washer on
the drain plug.
NOTE:
The sealing surfaces on drain
plug and crankcase should be
clean and free of burrs, nicks
or scratches.
8.
Reinstall the drain plug. Torque
to 14-17 ft. lbs. (19-23 Nm).
9.
Disconnect the lower oil deliv-
ery hose and remove the screen
fitting from the oil tank. Clean
the fitting.
NOTE:
The fitting threads must be sealed with LOCTITE PST 505 or PTFE
seal tape.
10.
Reinstall the screen fitting and rotate the fitting clockwise a mini-
mum of 2 1/2 turns into the tank threads. Continue to rotate the fit-
ting until the nipple of the fitting aligns with the mark on the tank.
NOTE:
Do not over-tighten. Maximum torque for the screen fitting is 25 ft. lbs.
(34 Nm).
11.
Reattach the oil line.
CAUTION
Hot oil can cause serious burns to skin. Do not allow hot oil to contact skin.
Drain
Plug
Screen
Fitting
New Sealing Washer
Alignment Mark