2009 Yamaha Motorsports TMAX Owners Manual

2009 Yamaha Motorsports TMAX Manual

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  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 1
    Read this manual carefully before operating this vehicle. OWNER'S MANUAL XP500Y LIT-11626-22-08 4B5-28199-10
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 2
    EAU10042 Q Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 3
    Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 4
    INFORMATION EAU10132 Particularly important information is distinguished in this manual by the following notations: This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 5
    INFORMATION EAU10193 XP500Y OWNER'S MANUAL ©2008 by Yamaha Motor Corporation, U.S.A. 1st edition, March 2008 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 6
    TABLE OF CONTENTS LOCATION OF IMPORTANT LABELS ...1-1 SAFETY INFORMATION ...2-1 Further safe-riding points ...2-5 DESCRIPTION ...3-1 Left view ...3-1 Right view ...3-2 Controls and instruments...3-3 INSTRUMENT AND CONTROL FUNCTIONS ...4-1 Main switch/steering lock ...4-1 Indicator and warning lights
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 7
    TABLE OF CONTENTS Replacing the license plate light bulb ...7-33 Troubleshooting ...7-34 Troubleshooting charts ...7-35 SCOOTER CARE AND STORAGE ...8-1 Matte color -4 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...10-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ...10-8
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 8
    LOCATION OF IMPORTANT LABELS EAU10382 1 Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 9
    LOCATION OF IMPORTANT LABELS 1 4 7, 8 1 WARNING AVERTISSEMENT 4B5-21686-00 2 3 4 5 2 5 9 5RU-24877-A0 3LD-24877-A0 3 6 6 7 8 9 1-2
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 10
    LOCATION OF IMPORTANT LABELS 1 2 1 2 3 4 5 6 7 8 9 1-3
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 11
    LOCATION OF IMPORTANT LABELS 1 1 2 225 250 225 280 2.25 2.50 2.25 2.80 33 36 33 41 5VU-21668-00 3 4 5 2 6 LOAD LIMIT 2 kg {4 lbs} 5RU-24877-A0 7 8 9 1-4
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 12
    should: G Obtain thorough instructions from a competent source on all aspects of scooter operation. G Observe the warnings and maintenance requirements in this Owner's Manual. G Obtain qualified training in safe and proper riding techniques. G Obtain professional technical service as indicated in
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 13
    SAFETY INFORMATION G G G G G G ed by road and traffic conditions. Always signal before turning or changing lanes. Make sure that other motorists can see you. The posture of the operator and passenger is important for proper control. The operator should keep both hands on the handlebar and both
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 14
    SAFETY INFORMATION engine exhaust can be drawn into a building through openings such as windows and doors. 1 2 Loading Adding accessories or cargo to your scooter can adversely affect stability and handling if the weight distribution of the scooter is changed. To avoid the possibility of an accident
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 15
    SAFETY INFORMATION or others. Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle's design or operation characteristics can put you and others at greater risk of serious injury or death. You are responsible for injuries related to
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 16
    SAFETY INFORMATION EAU10371 Further safe-riding points G 1 2 G G G G G G Be sure to signal clearly when making turns. Braking can be extremely difficult on a wet road. Avoid hard braking, because the scooter could slide. Apply the brakes slowly when stopping on a wet surface. Slow down as
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 17
    DESCRIPTION EAU10410 Left view 1 2 3 4 5 2 3 4 5 6 7 11 10 9 8 7 1. Fuel tank cap (page 4-11) 2. V-belt air filter element (left) 3. Helmet holder (page 4-15) 4. Rear storage compartment (page 4-16) 5. Grab bar (page 6-2) 6. Chain drive oil filler cap (page 7-15) 7. Engine oil filler cap (page 7-12)
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 18
    DESCRIPTION EAU10420 Right view 1 1 2 3 4 5 6 7 2 3 4 7 8 9 1. Owner's tool kit (page 7-2) 2. Air filter element (page 7-18) 3. Battery (page 7-28) 4. Fuses (page 7-30) 5. Coolant level check window (page 7-17) 6. V-belt air filter element (right) 7. Centerstand (page 7-26) 6 5 3-2
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 19
    DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 9 2 3 4 5 6 10 13 1. Rear brake lever (page 4-10) 2. Left handlebar switches (page 4-8) 3. Rear brake lock lever (page 4-10) 4. Coolant temperature gauge (page 4-3) 5. Speedometer (page 4-2) 6. Multi-function display (page 4-4) 7. Fuel
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 20
    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock 1 2 3 4 5 6 EAU36070 sidestand is moved down. EAU10661 To unlock the steering Push the key in, and then turn it to "OFF" while still pushing it. OFF All electrical systems are off. The key can be removed. EWA10061 The main
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 21
    EAU43021 EAU11601 Indicator and warning lights 2 1 13 1. Turn signal indicator lights " 2. High beam indicator light " 3. Engine trouble warning light " " and " " " " Engine trouble warning light " " This warning light comes on if an electrical circuit monitoring the engine is not working
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 22
    INSTRUMENT AND CONTROL FUNCTIONS EAU44981 Fuel gauge 1 1 2 3 4 5 6 7 8 9 completely. EAU12182 Coolant temperature gauge 2 1 2 1. Fuel gauge 2. Red zone 1. Coolant temperature gauge 2. Red zone The fuel gauge indicates the amount of fuel in the fuel tank. When the key is turned to "ON", the
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 23
    INSTRUMENT AND CONTROL FUNCTIONS ECA10021 EAU45970 NOTICE Do not continue to operate the engine if it is overheating. Multi-function display EWA12312 1 2 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. Changing settings while riding can
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 24
    INSTRUMENT AND CONTROL FUNCTIONS G G 1 G 2 3 4 5 6 7 TIP 8 9 G G G G G an odometer (which shows the total distance traveled) two tripmeters (which show the distance traveled since they were last set to zero) a fuel reserve tripmeter (which shows the distance traveled when the remaining fuel in
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 25
    "F Trip", "Trip-A" or "Trip-B" is displayed, push the "RESET" button for at least one second. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to the prior mode after refueling and traveling 5 km (3 mi). TIP The display cannot be
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 26
    INSTRUMENT AND CONTROL FUNCTIONS oil change indicator "OIL" flashes (i.e. before the periodic oil change interval has been reached), the indicator "OIL" must be reset after the oil change for the next periodic oil change to be indicated at the correct time. The electrical circuit of the indicator
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 27
    FUNCTIONS This model is equipped with a self-diagnosis device for various electrical circuits. If any of those circuits are not working correctly, the engine trouble warning light will come on, and then the display will indicate a two-digit error code. If the display indicates any error codes, note
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 28
    , push this switch while applying the front or rear brake to crank the engine with the starter. See page 6-1 for starting instructions prior to starting the engine. 8 9 The engine trouble warning light will come on when the key is turned to "ON" and the start switch is pushed, but this does not
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 29
    INSTRUMENT AND CONTROL FUNCTIONS EAU44921 Rear brake lever 1 4 2 setting on the adjusting dial is aligned with the " " mark on the rear brake lever. EAU12962 Rear brake lock lever 1 2 3 1. Rear brake lever 2. Brake lever position adjusting dial 3. " " mark 4. Distance between brake lever and
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 30
    INSTRUMENT AND CONTROL FUNCTIONS G 1 2 3 4 5 6 7 8 9 rear brake lock lever is applied. To provide secure locking of the rear wheel, apply the rear brake lever first before moving the rear brake lock lever to the left. EWA12361 EAU13175 Fuel tank cap To remove the fuel tank cap 1. Open the lid by
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 31
    WARNING Gasoline and gasoline vapors are extremely flammable. To avoid fires and explosions and to reduce the risk of injury when refueling, follow these instructions. 1. Before refueling, turn off the engine and be sure that no one is sitting on the vehicle. Never refuel while smoking, or while in
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 32
    10% (E10). Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. EAU13432 Catalytic converter This model is equipped with a catalytic converter in the exhaust system. EWA10861 NOTICE Use only unleaded gasoline. The
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 33
    INSTRUMENT AND CONTROL FUNCTIONS pairable damage to the catalytic converter. EAU13932 Seat To open the seat 1. Place the scooter on the centerstand. 2. Insert the key into the main switch, and then turn it counterclockwise to "OPEN". 2 3 1 To close the seat 1. Fold the seat down, and then push
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 34
    INSTRUMENT AND CONTROL FUNCTIONS EAU14270 EAU14341 Adjusting the rider backrest The rider backrest can be adjusted to the three different positions shown. 1 2 3 4 5 6 7 8 9 1. Rider backrest Helmet holder 1 1 1 2 1. Rider backrest 2. Bolt Adjust the backrest as follows. 1. Open the seat. (See
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 35
    INSTRUMENT AND CONTROL FUNCTIONS holder, since the helmet may hit objects, causing loss of control and possibly an accident.[EWA10161] To release the helmet from the helmet holder Open the seat, remove the helmet holding cable from the helmet holder and the helmet, and then close the seat. EAU44993
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 36
    INSTRUMENT AND CONTROL FUNCTIONS compartment may get wet while the scooter is being washed, wrap any articles stored in the compartment in a plastic bag. Do not keep anything valuable or breakable in the storage compartment. Do not leave the seat open for an extended period of time, otherwise the
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 37
    INSTRUMENT AND CONTROL FUNCTIONS EAU44970 EAU15301 Rear view mirrors The rear view mirrors of this vehicle can be folded backward for parking in narrow spaces. Fold the mirrors back to their original position before riding. Sidestand The sidestand is located on the left side of the frame. Raise
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 38
    INSTRUMENT AND CONTROL FUNCTIONS EAU45051 Ignition circuit cut-off system 1 2 3 4 5 6 7 8 9 The ignition circuit cut-off system (comprising the sidestand switch and brake light switches) has the following functions. G It prevents starting when the sidestand is up, but neither brake is applied. G It
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 39
    INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Keep the front or rear brake applied. 5. Push the start switch. Does the engine start? WARNING If a malfunction is noted, have a
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 40
    increases the possibility of an accident or equipment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. Before using this vehicle, check the following points: 5-1
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 41
    FOR YOUR SAFETY - PRE-OPERATION CHECKS EAU15605 Pre-operation check list ITEM G CHECKS G G G PAGE 4-12 Fuel Engine oil Chain drive oil Coolant G G G G G G G G G Front brake G G G G G G G Rear brake G G G G G Throttle grip G G Check fuel level in fuel tank. Refuel if necessary. Check
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 42
    FOR YOUR SAFETY - PRE-OPERATION CHECKS ITEM G G G G CHECKS Check for damage. Check tire condition and tread depth. Check air pressure. Correct if necessary. Make sure that operation is smooth. Lubricate lever pivoting points if necessary. Make sure that operation is smooth. Lubricate pivots if
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 43
    engine Read the Owner's Manual carefully to become familiar NOTICE See page 6-3 for engine break-in instructions prior to operating the vehicle for the first come on for a few seconds, then go off. G Engine trouble warning light G V-belt replacement indicator G Oil change indicator ECA15022 2
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 44
    OPERATION AND IMPORTANT RIDING POINTS 2. Close the throttle completely. 3. Start the engine by pushing the start switch while applying the front or rear brake. NOTICE: For maximum engine life, always warm the engine up before starting off. Never accelerate hard when the engine is cold![ECA11131] If
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 45
    OPERATION AND IMPORTANT RIDING POINTS EAU16793 Braking EWA10300 Front EAU16841 Engine break-in There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the following material carefully. Since the engine is
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 46
    and then remove the key from the main switch. EWA10311 NOTICE G Keep the engine speed out of the tachometer red zone. G If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. G G G WARNING Since the engine and exhaust system can
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 47
    inspection, adjustment, and lubrication are explained on the following pages. EWA10321 G parts that can cause shocks or fires. Running the engine while servicing can lead to eye injury, burns, fire, or carbon monoxide poisoning - possibly leading to death. See page 2-1 for more information about
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 48
    8 9 1. Helmet holding cable 2. Owner's tool kit The owner's tool kit is located under the seat. (See page 4-14.) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 49
    damage. Replace if necessary. 2 3 √ Replace. √ 4 5 Every 26600 mi (42000 km 6 7 8 9 * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 7-3
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 50
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU32185 General maintenance and lubrication chart INITIAL ODOMETER READINGS 4000 mi (7000 km) or 6 months 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months Every 12000 mi (19000 km
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 51
    PERIODIC MAINTENANCE AND ADJUSTMENT INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month √ 4000 mi (7000 km) or 6 months √ ODOMETER READINGS 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months G 10 * Steering
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 52
    operation 26 * switches G Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. G √ √ √ √ √ √ TIP From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 53
    MAINTENANCE AND ADJUSTMENT EAU38260 TIP G G G G G The air filter and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 54
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU18771 Removing and installing panels 1 2 3 4 The panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a panel needs to be removed and installed. 1 2. Remove the upper left and
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 55
    PERIODIC MAINTENANCE AND ADJUSTMENT Panel B To remove the panel 1. Remove panel A. 2. Pull the rear view mirror rubber cover on each mirror upward, and then remove the rear view mirrors by removing the nuts. 3 2 1 2 2 1 1 1 3 1. Screw 2. Panel B 1. Screw 2. Panel C 2 4 5 6 7 8 9 1. Nut 2. Rubber
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 56
    PERIODIC MAINTENANCE AND ADJUSTMENT 1 1 2 2 1 1 1 1. Screw 3 4 5 6 7 8 9 To remove the panel Remove the screws, and then pull the panel outward. 1. Screw 2. Panel D 1. Screw To install the panel 1. Place the panel in the original position, and then install the screws. 2. Install panel C. Panel
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 57
    the same color. If any spark plug shows a distinctly different color, the engine could be operating improperly. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. If a spark plug shows signs of electrode erosion and excessive carbon or other deposits
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 58
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU36110 EAU1985A Canister 1 2 3 4 5 6 7 8 9 This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere. Before operating this vehicle, make sure to check the following: G Check each hose connection. G Check each hose and
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 59
    PERIODIC MAINTENANCE AND ADJUSTMENT several minutes, and then turn it off. 3. Place an oil pan under the engine to collect the used oil. 4. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 3 2 1 2 1 1. Engine oil drain bolt 1 1. Engine oil drain bolt 2. O-ring
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 60
    PERIODIC MAINTENANCE AND ADJUSTMENT 2 1 1 2 3 4 5 6 7 8 9 1. Oil filter wrench 2. Oil filter cartridge 1. Torque wrench 1 Recommended engine oil: See page 9-1. Oil quantity: Without oil filter cartridge replacement: 2.80 L (2.96 US qt, 2.46 Imp.qt) With oil filter cartridge replacement: 2.90 L (3.07
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 61
    PERIODIC MAINTENANCE AND ADJUSTMENT 1 periodic oil change to be indicated at the correct time. EAU19996 Chain drive oil 1 2 2 3 1. "CD" specification 2. "ENERGY CONSERVING II" 2 1. Chain drive oil filler cap 2. Chain drive oil drain bolt 4 5 6 7 8 9 11. Start the engine, and then let it idle for
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 62
    PERIODIC MAINTENANCE AND ADJUSTMENT torque. Tightening torque: Chain drive oil drain bolt: 20 Nm (2.0 m·kgf, 14.5 ft·lbf) 11. Install the panel. 1 2 3 4 5 6 7 8 9 6. Refill with the specified amount of the recommended oil. Recommended chain drive oil: See page 9-1. Oil quantity: 0.70 L (0.74 US
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 63
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU20070 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU42832 er by removing the screw. 1 2 3 2 To check the coolant level
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 64
    PERIODIC MAINTENANCE AND ADJUSTMENT wise the cooling system will not be protected against frost and corrosion. If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.[
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 65
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU44731 EAU21382 EAU21401 Checking the engine idling speed The engine idling speed must be checked and, if necessary, adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Engine idling speed: 1100-1300 r/min
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 66
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU36132 Tires 1 2 3 4 5 6 7 8 9 To maximize the performance, durability, and safe operation of your vehicle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 67
    control. Have excessively worn tires replaced by a Yamaha dealer immediately. Brakes, tires, and related wheel parts replacement should be left to a Yamaha Service Technician. After extensive tests, only the tires listed below have been approved for this model by Yamaha Motor Co., Ltd. Front tire
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 68
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU33453 Front and rear brake lever free play 1 2 3 4 5 1. Front brake lever free play There should be no free play at the brake lever ends. If there is free play, have a Yamaha dealer inspect the brake system. EWA14211 EAU33473 Adjusting the rear brake lock
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 69
    PERIODIC MAINTENANCE AND ADJUSTMENT To decrease the rear brake lock lever cable length, turn the adjusting nut in direction (b). EWA10650 EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals specified in the periodic maintenance and
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 70
    PERIODIC MAINTENANCE AND ADJUSTMENT stalling the bolts, then tightening them to the specified torque. Tightening torque: Brake caliper bolt: 40 Nm (4.0 m·kgf, 28.9 ft·lbf) ECA12822 EAU22580 Checking the brake fluid level Front brake 1 2 3 4 5 6 1 NOTICE Do not apply the rear brake or rear brake
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 71
    PERIODIC MAINTENANCE AND ADJUSTMENT refilling. Water will significantly lower the boiling point of the fluid and may result in vapor lock. Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. As the brake pads wear, it is normal for the brake
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 72
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23172 Lubricating the front and rear brake levers 1 2 3 4 5 Rear brake lever 6 7 8 9 The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic mainFront brake lever tenance and lubrication chart.
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 73
    it. 4 5 6 7 8 9 To check the operation 1. Place the vehicle on a level surface and hold it in an upright position. WARNING! To avoid injury, securely support the vehicle so there is no danger of it falling over.[EWA10751] 2. While applying the front brake, push down hard on the handlebars several
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 74
    as follows at the intervals specified in the periodic maintenance and lubrication chart. 1. Place the vehicle on the centerstand. WARNING! To avoid injury, securely support the vehicle so there is no danger of it falling over.[EWA10751] 2. Hold the lower ends of the front fork legs and try to move
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 75
    PERIODIC MAINTENANCE AND ADJUSTMENT lowing FIRST AID. EXTERNAL: Flush with plenty of water. INTERNAL: Drink large quantities of water or milk and immediately call a physician. EYES: Flush with water for 15 minutes and seek prompt medical attention. Batteries produce explosive hydrogen gas. Therefore
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 76
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU45044 Replacing the fuses 1 2 3 The main fuse and the fuse box, which contains the fuses for the individual circuits, are located under panel B. (See page 7-8.) 1. Remove panel B. (See page 7-8.) 2. Remove the rubber cover shown by removing the quick fasteners
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 77
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU23761 Specified fuses: Main fuse: 30.0 A Headlight fuse: 20.0 A Signaling system fuse: 15.0 A Ignition fuse: 10.0 A Taillight fuse: 10.0 A Radiator fan fuse: 15.0 A Fuel injection system fuse: 10.0 A Backup fuse: 10.0 A Replacing the headlight bulb This model
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 78
    PERIODIC MAINTENANCE AND ADJUSTMENT 3. Place a new headlight bulb into position, and then secure it with the bulb holder. 4. Install the headlight bulb cover, and then connect the coupler. 5. Have a Yamaha dealer adjust the headlight beam if necessary. EAU43040 EAU24252 Tail/brake light If the tail
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 79
    PERIODIC MAINTENANCE AND ADJUSTMENT EAUT1330 EAU24311 Rear turn signal light bulb If a rear turn signal light does not come on, have a Yamaha dealer check the electrical circuit or replace the bulb. Replacing the license plate light bulb 1. Remove the license plate light unit by removing the
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 80
    trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor starting and loss of power. The following troubleshooting parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. EWA15141
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 81
    PERIODIC MAINTENANCE AND ADJUSTMENT EAU42501 Troubleshooting charts Starting problems or poor engine performance 1. Fuel There is enough fuel. Check the fuel level in the fuel tank. There is no fuel. Supply fuel. Check the
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 82
    PERIODIC MAINTENANCE AND ADJUSTMENT Engine overheating EWAT1040 G 1 G 2 3 4 5 6 7 8 9 WARNING Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 83
    on spoked wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. G Improper cleaning can damage plastic parts
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 84
    SCOOTER CARE AND STORAGE cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or electrolyte. Do not use high-pressure washers or steam-jet cleaners since they cause water seepage and deterioration in the following areas: seals (of wheel and
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 85
    of the presence of ammonia) and areas where strong chemicals are stored. Long-term Before storing your scooter for several months: 1. Follow all the instructions in the "Care" section of this chapter. 2. Fill up the fuel tank and add fuel stabilizer (if available) to prevent the fuel tank from
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 86
    SCOOTER CARE AND STORAGE pedals as well as of the sidestand/ centerstand. 5. Check and, if necessary, correct the tire air pressure, and then lift the scooter so that both of its wheels are off the ground. Alternatively, turn the wheels a little every month in order to prevent the tires from
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 87
    92 in) Minimum turning radius: 2800 mm (110.2 in) Engine oil: Type: SAE 10W-30 or SAE 10W-40 Recommended engine oil grade: API service SG type or higher, JASO standard MA Fuel injection: Throttle body: Manufacturer: MIKUNI Type/quantity: ACW31-3/1 Engine oil quantity: Without oil filter cartridge
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 88
    SPECIFICATIONS Caster angle: 25.00 ° Trail: 92.0 mm (3.62 in) Rear: 250 kPa (2.50 kgf/cm2, 36 psi) Loading condition: 90-193 kg (198-425 lb) Front: 225 kPa (2.25 kgf/cm2, 33 psi) Rear: 280 kPa (2.80 kgf/cm2, 41 psi) Front suspension: Type: Telescopic fork Spring/shock absorber type: Coil spring/oil
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 89
    : 12 V, 21.0 W × 2 License plate light: 12 V, 5.0 W × 1 Meter lighting: LED High beam indicator light: LED Turn signal indicator light: LED x 2 Engine trouble warning light: LED Immobilizer system indicator light: LED Backup fuse: 10.0 A 2 3 4 5 6 7 8 9 Fuses: Main fuse: 30.0 A Headlight fuse: 20
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 90
    CONSUMER INFORMATION EAU26351 EAU26381 EAU26410 Identification numbers 1 2 3 4 5 6 7 8 9 10 MODEL LABEL INFORMATION: VEHICLE IDENTIFICATION NUMBER: Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 91
    CONSUMER INFORMATION EAU26500 Model label 1 2 3 4 5 6 7 8 9 10 1. Model label The model label is affixed to the inside of the rear storage compartment. (See page 4-16.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 92
    CONSUMER INFORMATION EAU26580 Scooter noise regulation 1 2 3 4 5 6 7 8 9 10 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 93
    24 months 20000 mi (31000 km) or 30 months 24000 mi (37000 km) or 36 months 28000 mi (43000 km) or 42 months Date of service Mileage Servicing dealer name and address Remarks 2 3 4 5 6 7 8 9 10 10-4
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 94
    CONSUMER INFORMATION Maintenance interval 32000 mi (49000 km) or 48 months 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Date of service Mileage Servicing dealer name and address Remarks 1 2 3 4 5 6 7 8 9 10 10-5
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 95
    1. Operate and maintain the motorcycle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha motorcycle dealer of any . An inspection and registration fee will be charged for this service. EMISSION CONTROL SYSTEM WARRANTY: Yamaha Motor Corporation, U.S.A. also
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 96
    service, you must take it to any authorized Yamaha motorcycle dealer within the continental United States. Be sure to bring your warranty registration card or other valid proof of the original date of purchase. If a question or problem in the Owner's and Service Manual. We do recommend, however
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 97
    no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 98
    isn't convenient, contact Yamaha with your Primary ID number (your frame number). We'll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983) 10-9
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 99
    checking and lubricating ...7-25 Tires ...7-20 Tool kit...7-2 Troubleshooting ...7-34 Troubleshooting charts...7-35 Turn signal indicator lights ...4-2 Turn signal oil and oil filter cartridge ...7-12 Engine stop switch...4-9 Engine trouble warning light ...4-2 N Noise regulation ...10-3 P Panels,
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 100
    INDEX W Warranty, extended...10-8 Warranty, limited ...10-6 Wheel bearings, checking...7-28 Wheels ...7-21
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 101
  • 2009 Yamaha Motorsports TMAX | Owners Manual - Page 102
    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2008.3-0.1×1 ! (E)
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OWNER’S MANUAL
4B5-28199-10
XP500Y
LIT-11626-22-08
Read this manual carefully before operating this vehicle.