2016 Polaris Ranger Crew 900 Owners Manual - Page 75

2016 Polaris Ranger Crew 900 Manual

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MAINTENANCE Gearcases Gearcase Specification Chart RANGER XP 900/RANGER CREW 900 Gearcase Specifications Gearcase Main Gearcase (Transmission) Front Gearcase Lubricant AGL Gearcase Lubricant & Transmission Fluid Demand Drive Fluid Capacity 40.6 oz. (1200 ml) 6.76-7.6 oz. (200-225 ml) Fill Plug Torque Drain Plug Torque 12 ft-lbs (16.3 Nm) 8-10 ft-lbs (11-13.6 Nm) 12 ft-lbs (16.3 Nm) 8-10 ft-lbs (11-13.6 Nm) Transmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 67. Refer to the Gearcase Specifications Chart for recommended lubricants, capacities and torque specifications. See page 102 for the part numbers of POLARIS products. Oil Check The level check/fill plug is located on the rear of the gearcase. Maintain the oil level even with the bottom of the level check/fill plug hole threads. 1. Position the vehicle on a level surface. 2. Place the transmission in PARK. 3. Remove the level check/fill plug. Check the oil level. 4. Add the recommended oil as needed. 5. Reinstall the fill plug. Torque to specification. Gearcase Level Check/Fill Plug Oil Change Level The drain plug is located near the bottom of the gearcase. 1. Remove the level check/fill plug. 2. Place a drain pan under the gearcase. 3. Remove the drain plug. Allow the oil to drain completely. 4. Clean and reinstall the drain plug. Torque to specification. 5. Add the recommended oil. 6. Reinstall the fill plug. Torque to specification. 7. Check for leaks. Dispose of used oil properly. Fill Drain Plug 73

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73
MAINTENANCE
Gearcases
Gearcase Specification Chart
Transmission (Main Gearcase)
Always check and change the transmission oil at the
intervals outlined in the Periodic Maintenance Chart
beginning on page 67. Refer to the Gearcase
Specifications Chart for recommended lubricants,
capacities and torque specifications. See page 102
for the part numbers of POLARIS products.
Oil Check
The level check/fill plug is located on the rear of the
gearcase. Maintain the oil level even with the
bottom of the level check/fill plug hole threads.
1.
Position the vehicle on a level surface.
2.
Place the transmission in PARK.
3.
Remove the level check/fill plug. Check the oil
level.
4.
Add the recommended oil as needed.
5.
Reinstall the fill plug. Torque to specification.
Oil Change
The drain plug is located near the bottom of the
gearcase.
1.
Remove the level check/fill plug.
2.
Place a drain pan under the gearcase.
3.
Remove the drain plug. Allow the oil to drain completely.
4.
Clean and reinstall the drain plug. Torque to specification.
5.
Add the recommended oil.
6.
Reinstall the fill plug. Torque to specification.
7.
Check for leaks. Dispose of used oil properly.
RANGER
XP 900/
RANGER
CREW 900 Gearcase Specifications
Gearcase
Lubricant
Capacity
Fill Plug Torque
Drain Plug Torque
Main Gearcase
(Transmission)
AGL Gearcase
Lubricant &
Transmission Fluid
40.6 oz.
(1200 ml)
12 ft-lbs
(16.3 Nm)
12 ft-lbs
(16.3 Nm)
Front Gearcase
Demand Drive Fluid
6.76-7.6 oz.
(200-225 ml)
8-10 ft-lbs
(11-13.6 Nm)
8-10 ft-lbs
(11-13.6 Nm)
Gearcase
Drain Plug
Level
Check/Fill
Plug
Fill
Level