2016 Polaris Ranger Crew 900 Owners Manual

2016 Polaris Ranger Crew 900 Manual

Get 2016 Polaris Ranger Crew 900 PDF manuals and user guides View all 2016 Polaris Ranger Crew 900 manuals

2016 Polaris Ranger Crew 900 manual content summary:

  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 1
    RANGER XP® 900 RANGER CREW® 900 Owner's Manual for Maintenance and Safety
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 2
    WARNING Read, understand, and follow all of the instructions and safety precautions in this manual and on all product labels. Failure to follow the safety precautions could result in serious injury or death. WARNING The engine exhaust from this product
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 3
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the POLARIS Service Manual and can be performed by a factory certified Master
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 4
    omissions or inaccuracies. Any reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. The original instructions for this vehicle are in English. Other languages are provided as translations of the original
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 5
    TABLE OF CONTENTS Introduction ...4 Safety ...8 Features and Controls ...21 Operation ...41 Winch Guide ...58 Emission Control Systems ...66 Maintenance ...67 Specifications ...98 POLARIS Products...102 Troubleshooting ...103 Warranty ...106 Maintenance Log ...111 Index ...113 3
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 6
    hands on the steering wheel (if driving) or on a passenger hand hold. • Never permit a guest to operate this vehicle unless the guest has read this manual and all product labels. • Always use the cab nets (or doors) while riding in this vehicle. Always keep hands, feet and all other body parts
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 7
    area. The following signal words and symbols appear throughout this manual and on your vehicle. Your safety is involved when these words symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol indicates a potential personal injury hazard. DANGER
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 8
    INTRODUCTION Vehicle Identification Numbers Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. An ignition key can be duplicated only by ordering a POLARIS key blank (using your key number) and mating it with one of
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 9
    INTRODUCTION European Vibration and Noise The driver-perceived noise and hand/arm and whole body vibration levels of this machinery is measured per prEN 15997. The operating conditions of the machinery during testing: The vehicles were in like-new condition. The environment was controlled as
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 10
    SAFETY Safe Riding Gear The driver and all passengers must wear helmet, eye protection, gloves, long-sleeve shirt, long pants, over-the-ankle boots and seat belt at all times. Protective gear reduces the chance of injury. Helmet Wearing a helmet can prevent a severe head injury. Whenever riding this
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 11
    clean. Gloves Wear gloves for comfort and for protection from sun, cold weather and other elements. Boots Wear sturdy over-the-ankle boots for support and protection. Never ride a POLARIS vehicle with bare feet or sandals. Clothing Wear long sleeves and long pants to protect arms and legs. Rider
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 12
    of the labels on the vehicle carefully. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. If any label becomes illegible or comes off, contact your POLARIS dealer to purchase a replacement
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 13
    or hand holds and brace yourself. • Do not put any part of your body outside of the vehicle for any reason. LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. ALWAYS REVIEW SAFETY VIDEO AND TAKE ROHVA TRAINING (rohva.org). 7179983 11
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 14
    INCLUDES WEIGHT OF OPERATOR, PASSENGER, CARGO AND NONFACTORY INSTALLED ACCESSORIES Read Operation and Maintenance Manual for more detailed loading information. Clutch Cover Warning WARNING Improper service or maintenance of this PVT system can result in vehicle damage, SEVERE INJURY or DEATH
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 15
    Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. • Read this entire manual and all labels carefully. Follow the operating procedures described. • Never allow anyone under the
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 16
    chance of skidding or sliding out of control. • Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. See page 48. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 17
    the stated load capacity for this vehicle. Cargo should be properly distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a greater distance for braking. • Always place the transmission in PARK before getting out
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 18
    the vehicle properly in different situations and on different types of terrain. All operators must read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. All operators should review the safety DVD provided with this vehicle and take a ROHVA
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 19
    and the safety of others, carefully consider how your vehicle is loaded and how to safely operate the vehicle. Follow the instructions in this manual for loading, tire pressure, gear selection and speed. • Do not exceed vehicle weight capacities. The vehicle's maximum weight capacity is listed
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 20
    areas. Operating a Damaged Vehicle Operating a damaged vehicle can result in an accident. After any rollover or other accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) seat belts, rollover protection devices, brakes, throttle
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 21
    improperly could cause loss of traction, loss of control, accident or rollover. Always follow proper procedures for turning as described in this owner's manual. Never turn abruptly or at sharp angles. Never turn at high speeds. Practice turning at slow speeds before attempting to turn at faster
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 22
    procedures for operating on slippery surfaces as described in this owner's manual. See page 46. Operating on Frozen Bodies of Water Severe water unless you have first verified that the ice is sufficiently thick to support the weight and moving force of the vehicle, you and your passengers, and
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 23
    FEATURES AND CONTROLS Component Locations Your vehicle is equipped with cab nets (or doors, if equipped) on both sides of the vehicle. Cab nets must be used by both operator and passengers at all times. Any illustrations without cab nets are only to allow component identification. Always use the cab
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 24
    at idle. Tip: Maintaining shift linkage adjustment is important to assure proper transmission function. Your POLARIS dealer can assist in resolving any shifting problems. Using Low Range Always shift into low gear for any of the following conditions. • Operating in rough terrain or over obstacles
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 25
    FEATURES AND CONTROLS Switches Refer to the illustrations below to identify the switches present on your model. Switch operation is outlined on the following pages. 1 2 3 4 1 5 6 7 Base and Hunter Models 1 2 3 4 8 Hunter Deluxe Model 1 5 6 7 NorthStar Model Trail Model 1. 2. 3. 4. Light Switch
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 26
    The AWD/Differential Switch has three positions: • All Wheel Drive (AWD) • Differential Lock (2WD) • Differential Unlock See page 54 for operating instructions. AWD Differential Lock Differential Unlock AWD/ADC Drive Mode Switch and Indicator The AWD/ADC Drive Mode switch controls AWD through drive
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 27
    FEATURES AND CONTROLS Switches Winch Switch Press the top of the rocker switch to spool line out from the winch. Press the bottom of the rocker switch to spool line in to the winch. Move the rocker switch to the center position to stop spooling. OUT OFF IN Remote Winch Switch Pull the remote winch
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 28
    FEATURES AND CONTROLS Switches Cab Heater Switches To operate the cab heater, rotate the fan control to the desired fan speed setting. The far left setting turns the fan off. Adjust the temperature by rotating the temperature control to the desired heat setting. Rotate the control clockwise to
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 29
    FEATURES AND CONTROLS Switches Windshield Wiper and Washer (if equipped) The windshield wiper and washer switches are located on the wiper motor centered above the windshield. The windshield washer fluid reservoir is located under the hood. Windshield Washer Fluid Reservoir Wiper Switch Washer
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 30
    FEATURES AND CONTROLS Brake Pedal Depress the brake pedal to slow or stop the vehicle. Apply the brakes while starting the engine. Brake Pedal Throttle Pedal Throttle Pedal Push the throttle pedal down to increase engine speed. Spring pressure returns the pedal to the rest position when released.
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 31
    FEATURES AND CONTROLS Seat and Storage Compartments The electrical compartment is located under the center rear-most seat. Never use this area for storage. Storage compartments are located under all other seats. Remove the storage bin under the right rear-most passenger seat to access the battery.
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 32
    in any way. No device can assure occupant protection in the event of a rollover. Always follow all safe operating practices outlined in this manual to avoid vehicle rollover. WARNING! Vehicle rollover could cause severe injury or death. Always avoid operating in a manner that could result in vehicle
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 33
    FEATURES AND CONTROLS Cab Nets/Doors Riding in this vehicle without using the cab nets (or doors, if equipped) increases the risk of serious injury or death in the event of an accident or rollover. Cab nets (or doors) must be used by both operator and passengers at all times. Make sure all latches
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 34
    FEATURES AND CONTROLS Seat Belts This POLARIS vehicle is equipped with three-point lap and diagonal seat belts on all seats. Always make sure the seat belts are secured for all riders before operating. The driver's seat belt is equipped with a seat belt interlock. Vehicle speed will be limited to 15
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 35
    FEATURES AND CONTROLS Windshield (if equipped) If equipped, the windshield on your model may be a fixed windshield or a tip-out windshield. The tip-out windshield can be opened. Tip-Out Windshield The bottom edge of the tip-out windshield can be tipped away from the vehicle to a vent position or to
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 36
    FEATURES AND CONTROLS Rear Window Panel (if equipped) Window Removal 1. Rotate the upper window latches counter-clockwise to release the locks. 2. Tilt the upper edge of the window slightly outward and free the lower window brackets from the frame, then carefully lift the window up and away from the
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 37
    FEATURES AND CONTROLS Instrument Cluster NOTICE: High water pressure may damage components. Wash the vehicle by hand or with a garden hose using mild soap. Certain products, including insect repellents and chemicals, will damage the speedometer lens and other plastic surfaces. Do not use alcohol to
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 38
    FEATURES AND CONTROLS Instrument Cluster Indicator Lamps Lamp Indicates Vehicle Speed When metric mode is selected, speed displays in kilometers per hour. Over Temperature This lamp illuminates to indicate an overheated engine. If the indicator flashes, the overheating condition remains, and the
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 39
    - The clock displays time in a 12-hour or 24-hour format. See page 38 for resetting instructions. 7. Service Indicator - A flashing wrench symbol alerts the operator that the preset service interval has been reached. Your POLARIS dealer can provide scheduled maintenance. See page 38 for resetting
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 40
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Use the MODE button to toggle through the information area options. Display Units (Standard/Metric) The display can be changed to display either standard or metric units of measurement. MODE Button Tip: To exit the set-up mode at any
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 41
    release the MODE button to advance the hours to the desired setting (including OFF). Press and hold the MODE button to set the new service hour interval. Diagnostic Display Mode The EFI diagnostic display mode is for informational purposes only. Your POLARIS dealer can provide for all major repairs
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 42
    FEATURES AND CONTROLS Instrument Cluster Rider Information Center Engine Error Codes Suspect Parameter Error Code The error screen displays only when the Number (SPN) Number (0-9) CHECK ENGINE light is on or when it goes on and off during one ignition cycle. Error codes are not stored. When the key
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 43
    of control, accident or rollover, which may result in serious injury or death. Read and understand all warnings outlined in the safety section of this manual. Break-In Period The break-in period for your new RANGER is the first 25 hours of operation, or the time it takes to use
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 44
    OPERATION Pre-Ride Inspection Failure to inspect and verify that the vehicle is in safe operating condition before operating increases the risk of an accident. Always inspect the vehicle before each use to make sure it's in safe operating condition. Item Brake system/pedal travel Brake fluid Front
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 45
    OPERATION Starting the Engine 1. 2. 3. 4. 5. Always start the engine outdoors or in a well-ventilated area. Sit in the driver's seat and fasten the seat belt. Secure the cab nets (or doors). Place the transmission in PARK. Apply the brakes. Do not press the throttle pedal while starting the engine.
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 46
    Always use the cab nets (or doors) while riding in this vehicle. 5. Place the transmission in PARK. 6. Start the engine. 7. Apply the service brakes and shift the transmission into gear. 8. Check your surroundings and determine your path of travel. 9. Keeping both hands on the steering wheel, slowly
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 47
    board. Allow more time and distance for braking. 10. Always follow all operating guidelines as outlined on safety labels and in this manual. Driving Over Obstacles Follow these precautions when operating over obstacles: 1. Always check for obstacles before operating in a new area. 2. Look ahead and
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 48
    OPERATION Driving on Slippery Surfaces WARNING Skidding or sliding can cause loss of control or rollover (if tires regain traction unexpectedly). When operating on slippery surfaces such as ice or loose gravel, reduce speed and use extra caution to reduce the chance of skidding or sliding out of
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 49
    OPERATION Driving Uphill Whenever traveling uphill, follow these precautions: 1. 2. 3. 4. Always travel straight uphill. Avoid excessively steep hills. Keep both feet on the floor. Always check the terrain carefully before ascending any hill. Never climb hills with excessively slippery or loose
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 50
    . Do not start the engine! If it's impossible to bring the vehicle to your dealer before starting the engine, perform the service outlined on page 81, and take the vehicle to your dealer at the first opportunity. Follow these procedures when operating through water: 1. Determine water depths
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 51
    OPERATION Driving in Reverse Follow these precautions when operating in reverse: 1. Always check for obstacles or people behind the vehicle. Always inspect left and right fields of vision before backing. 2. Always avoid backing downhill. 3. Back slowly. 4. Apply the brakes lightly for stopping. 5.
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 52
    OPERATION Parking the Vehicle 1. Apply the brakes. Stop the vehicle on a level surface. 2. When parking inside a garage or other structure, be sure that the structure is well ventilated and that the vehicle is not close to any source of flame or sparks, including any appliance with pilot lights. 3.
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 53
    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 54
    OPERATION Towing Loads Towing improperly can alter vehicle handling and may cause loss of control or brake instability. Always follow these precautions when towing: 1. Never load more than 150 lbs. (68.1 kg) tongue weight on the towing bracket. 2. When transporting heavy loads and/or when towing,
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 55
    OPERATION Dumping the Cargo Box 1. Select a level site to dump the cargo box. Do not attempt to dump or unload the vehicle while parked on an incline. 2. Apply the brakes. Place the transmission in PARK. 3. Ensure that the cargo is positioned evenly or toward the front of the cargo box. 4. Release
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 56
    in reverse for at least 10 feet (3 m). 3. Stop completely. 4. Shift into low gear and drive forward. 5. If the front gearcase remains locked after following these instructions, see your dealer for service. 54
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 57
    OPERATION All Wheel Drive/Rear Differential System Locking the Differential NOTICE: Damage to the differential can occur if it is engaged while the vehicle is traveling at high speeds or while the rear wheels are spinning. Slow the vehicle to nearly stopped before engaging the differential. Move
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 58
    OPERATION All Wheel Drive/Active Descent Control System ADC models are equipped with a drive mode switch that controls the AWD system. The AWD/ADC Drive Mode switch controls AWD through drive mode options. For models that are not equipped with ADC, refer to the All Wheel Drive section beginning on
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 59
    OPERATION Active Descent Control (ADC) System (if equipped) The ADC system allows engine braking to all four wheels when the vehicle descends a hill or incline. • Always operate in low gear and engage ADC 4X4 when transporting heavy loads and/or when towing. • Always operate in low gear and engage
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 60
    WINCH GUIDE These safety warnings and instructions apply if your vehicle came equipped with a winch or if you choose to add an accessory winch to your vehicle. WARNING Improper winch use can result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Your
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 61
    WINCH GUIDE Winch Safety Precautions 13. Never winch up or down at sharp angles hoist or suspend a vertical load. 21. Never immerse or submerse your winch in water. Your dealer can provide service on your winch if this occurs. 22. Always inspect your winch and winch cable before each use. 23. Never
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 62
    GUIDE result in SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. Each winching situation is unique. • Take your time to . 2. Never operate a winch or a vehicle in need of repair or service. 3. Always apply your vehicle's park brake and/or park mechanism to hold
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 63
    WINCH GUIDE Winch Operation 4. Always use the hook strap when handling the hook. WARNING! Never put your fingers into the hook. This could lead to SEVERE INJURY. A.
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 64
    WINCH GUIDE Winch Operation 8. Read and adhere to the following information for vehicle's centerline. Attach the winch cable hook to the anchor point or the stuck vehicle's frame following instructions in this manual. D. Re-engage the clutch on the winch. E. Slowly winch in the slack in the winch
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 65
    WINCH GUIDE Winch Operation 14. The winch motor may become hot during winch use. If you winch for more than 45 seconds, or if the winch stalls
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 66
    WINCH GUIDE Shock Loading WARNING! Your winch cable is very strong but it is NOT designed for dynamic, or "shock" loading. Shock loading may tension a winch cable
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 67
    WINCH GUIDE Winch Maintenance and Service Safety WARNING! Improper or lack of winch maintenance and service could lead to SEVERE INJURY or DEATH. Always follow all winch instructions and warnings in this manual. 1. Always inspect your winch before each use. Inspect for worn or kinked winch cable.
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 68
    EMISSION CONTROL SYSTEMS Noise Emission Control System Do not modify the engine, intake or exhaust components, as doing so may affect compliance with U.S.A. EPA noise control requirements (40 CFR 205) and local noise level requirements. Operation on Public Lands in the U.S.A. Your POLARIS vehicle
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 69
    for performing the scheduled maintenance identified in this owner's manual. Careful periodic maintenance will help keep your vehicle in D Have an authorized POLARIS dealer or other qualified person perform these services. WARNING! Improperly performing the procedures marked with a "D" could result
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 70
    MAINTENANCE Periodic Maintenance Chart Perform all services at whichever maintenance interval is reached first. Item Maintenance Interval (whichever comes first) Hours for vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these services. 68
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 71
    M 24 M 36 M 60 M Ź Perform these procedures more often for vehicles subjected to severe use. D Have an authorized POLARIS dealer or other qualified person perform these services. 69
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 72
    MAINTENANCE Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 67, or more often under severe use, such as wet or dusty conditions. Items not listed in the chart should be lubricated at the general lubrication
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 73
    MAINTENANCE Engine Oil Oil Check Always check the oil when the engine is cold. If the engine is hot when the oil is checked, the level will appear to be overfull. CAUTION! Always remove all cargo from the cargo box before lifting the box to access engine components. Access the oil fill cap,
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 74
    MAINTENANCE Engine Oil Oil and Filter Change 3. 4. 5. 6. Place the transmission in PARK. Stand clear and pull up on the cargo box release lever. Lift the front of the cargo box. Locate the crankcase drain plug access hole in the skid plate. Clean the area around the crankcase drain plug. Oil Oil
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 75
    MAINTENANCE Gearcases Gearcase Specification Chart RANGER XP 900/RANGER CREW 900 Gearcase Specifications Gearcase Main Gearcase (Transmission) Front Gearcase Lubricant AGL Gearcase Lubricant & Transmission Fluid Demand Drive Fluid Capacity 40.6 oz. (1200 ml) 6.76-7.6 oz. (200-225 ml) Fill Plug
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 76
    continues, please see your POLARIS dealer or other qualified service person for service. Oil Check The front gearcase fill plug is located as needed. 5. Reinstall the fill plug. Torque to specification. Oil Change 1. Support the vehicle securely with a jackstand. 2. Remove the fill plug. 3. Place
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 77
    be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body adjustments
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 78
    MAINTENANCE Cooling System The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the expanding (heated) excess
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 79
    MAINTENANCE Cooling System Overflow Bottle Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 67. Maintain the coolant level between the minimum and maximum marks on the bottle (when the fluid is cool). 1. Position the
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 80
    (PVT) System WARNING Failure to comply with the instructions in this warning can result in severe injury or clutch and vent system when replacing the belt. • See your dealer as outlined in the owner's manual. • This PVT system is intended for use on POLARIS products only. Do not install it in
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 81
    MAINTENANCE POLARIS Variable Transmission (PVT) System Belt Replacement/Debris Removal 5. Make sure the cover gasket does not fall out of the groove when removing the cover. 6. Squeeze the belt together so that it submarines further into the driven clutch, creating slack in the belt between the
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 82
    . 12. Check for signs of damage to seals on the transmission and engine. If any seals appear to be damaged, your vehicle requires prompt service. Your POLARIS dealer can assist. Tip: Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 83
    when water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Position the vehicle on a level If the belt slips, repeat the process. 7. Your vehicle requires service as soon as possible. Your POLARIS dealer can assist. Vehicle Immersion
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 84
    Systems Air Filter Always change the air filter at the intervals outlined in the Periodic Maintenance Chart beginning on Air Box Latches page 67. Service the air filter more frequently if the vehicle is operated Air in wet conditions or at high throttle Filter for extended periods. 1. Lift the
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 85
    MAINTENANCE Spark Arrester WARNING Failure to heed the following warnings while servicing the spark arrester could result in serious injury or death. • Do not perform clean-out immediately after the engine has been run, as the exhaust
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 86
    MAINTENANCE Brakes The front and rear brakes are hydraulic disc type brakes activated by the brake pedal. See page 28. Brake Fluid Inspect the brake system routinely. Inspect the level of the brake fluid before each operation. WARNING! After opening a bottle of brake fluid, always discard any
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 87
    MAINTENANCE Brakes Brake Inspection 1. Check the brake system for fluid leaks. 2. Check the brake pedal for excessive travel or a spongy feel. 3. Check the friction pads for wear, damage and looseness. 4. Check brake discs for signs of cracks, excessive corrosion, warping or other damage. Clean any
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 88
    MAINTENANCE Suspension Adjustments The front and rear suspensions can be adjusted to provide a stiffer suspension, if necessary. 1. Remove the top shock mounting bolts from the inside mounting positions. 2. Reposition the shocks to the outside mounting holes. 3. Reinstall the shock mounting bolts.
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 89
    death. Always follow all tire maintenance procedures as outlined in this manual and on the labels on the vehicle. Always use POLARIS-approved following items occasionally for tightness, and if they've been loosened for maintenance service. Do not lubricate the stud or the lug nut. Nut Type Lug Nut
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 90
    wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. Your POLARIS dealer can assist. 3. Attach the wheel nuts and washers and finger tighten. 4. Carefully lower
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 91
    vehicle at night or in low light conditions until the headlight is replaced. Always make sure lights are adjusted properly for best visibility. When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot that will shorten the life of
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 92
    MAINTENANCE Lights Headlight Beam Adjustment X X 8" (20 cm) 25 ft. (7.6 m) 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Place the transmission in PARK. 3. Measure the distance from the floor to the center of the headlight and make a mark
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 93
    10A 10A 20A 20A 20A 30A Brake Lights Fuel Pump Drive System Accessories, 12V Power Receptacle Engine Control Module Lights Power Steering (if equipped) Feature Supported Power Steering Fuse (if equipped) 91
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 94
    not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. Follow the battery charging instructions on page 93 before installing the battery. 1. Ensure that the battery is fully charged. 2. Place the fully charged battery in the battery holder
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 95
    charging if the battery becomes very warm to the touch. Allow it to cool before resuming charging. For a refresh charge, follow all instructions carefully. 1. Check the battery voltage with a voltmeter or multimeter. A fully charged battery will register 12.8 V or higher. 2. If the voltage is less
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 96
    Polishing the Vehicle POLARIS recommends the use of common household aerosol furniture polish for polishing the finish on your POLARIS vehicle. Follow the instructions on the container. • Avoid the use of automotive products, some of which can scratch the finish of your vehicle. • Always use clean
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 97
    Fill the fuel tank. 2. Add POLARIS Carbon Clean Fuel Treatment or POLARIS Fuel Stabilizer or equivalent fuel treatments or stabilizers. Follow the instructions on the container for the recommended amount. Carbon Clean removes water from fuel systems, stabilizes fuel and removes carbon deposits from
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 98
    • Coolant (test strength/fill) Fog the Engine 1. Treat the fuel system with POLARIS Carbon Clean or other equivalent fuel treatment. Follow the instructions on the container. Start the engine. Allow it to idle for several minutes so the Carbon Clean reaches the injectors. Stop the engine. 2. Remove
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 99
    on page 42. Tightness of the bolts, nuts and other fasteners should be checked by an authorized POLARIS dealer or other qualified service facility. 5. Lubricate at the intervals outlined in the Periodic Maintenance Chart beginning on page 67. Transporting the RANGER Follow these procedures when
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 100
    SPECIFICATIONS RANGER XP 900 Maximum Weight Capacity (including operator, passenger, cargo, non-factory installed accessories) Dry Weight 1500 lbs. (681 kg) (4X4) 1100 lbs. (499 kg) (4X4 sold in California) 1275 lbs. (578 kg) (4X4 Hunter/NorthStar/Trail) 875 lbs. (397 kg) (4X4 Hunter/NorthStar/Trail
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 101
    SPECIFICATIONS RANGER XP 900 Driving System Type Shift Type Transmission Gear Ratio - High Transmission Gear Ratio - Low Transmission Gear Ratio - Reverse Front Drive Ratio Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Hood Headlight Taillights
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 102
    SPECIFICATIONS RANGER CREW 900 Maximum Weight Capacity Dry Weight Test GVW - Rollover Protection System (ROPS) Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load* Overall Length Overall Width (box) Overall Width (tires) Overall Height
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 103
    SPECIFICATIONS RANGER CREW 900 Driving System Type Shift Type Transmission Gear Ratio - High Transmission Gear Ratio - Low Transmission Gear Ratio - Reverse Front Drive Ratio Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear Hood Headlight Taillights
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 104
    POLARIS PRODUCTS Part Number 2870791 2876244 2876245 2878920 2878919 2878068 2878069 2877922 2877923 2870465 2880514 2880513 2871312 2871322 2871423 2876160 2872276 2871460 2871515 2871551 2871329 2871326 2870652 2872189 2871956 2859044 Description Engine Lubricant Fogging Oil (12 oz./355 ml
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 105
    TROUBLESHOOTING Drive Belt Wear/Burn Possible Cause Driving onto a pickup or tall trailer in high range Starting out going up a steep incline Driving at low RPM
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 106
    TROUBLESHOOTING Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Loose electronic control box connections Solution Recharge the battery to
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 107
    TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Cause Fouled or defective spark plugs Worn or defective spark plug wires Incorrect spark plug gap or heat
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 108
    BE ALLOWED UNLESS YOUR VEHICLE IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. Warranty Coverage And Exclusions
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 109
    WARRANTY Warranty Coverage And Exclusions: Limitations Of Warranties And Remedies This warranty excludes damages or failures caused by abuse, accident, fire, or any other cause other than a defect in materials or workmanship and provides no coverage for consumable components, general wear items, or
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 110
    must be done by an authorized POLARIS dealer. If you move or are traveling within the country where your product was purchased, Warranty and Service Bulletin repairs may be requested from any authorized POLARIS dealer that sells the same line as your product. Outside the Country where your product
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 111
    where it was purchased and you have not followed the procedure set above, your product will no longer be eligible for warranty or service bulletin coverage of any kind, other than safety bulletins. Products registered to government officials or military personnel on assignment outside of the country
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 112
    are responsible for performing the scheduled maintenance identified in the owner's manual. POLARIS may deny warranty claims for failures that have been caused also recommends POLARIS parts, however equivalent parts may be used for such service. It is a potential violation of the Clean Air Act if a
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 113
    MAINTENANCE LOG Use the following chart to record periodic maintenance. DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 111
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 114
    MAINTENANCE LOG DATE MILES (KM) OR HOURS TECHNICIAN SERVICE PERFORMED / COMMENTS 112
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 115
    INDEX A Air Filter ...82 Air Filter Cleaning ...82 All Wheel Drive Disengaging AWD...54 Engaging AWD ...54 Locking the Differential...55 Unlocking the Differential ...55 All Wheel Drive Switch ...24 All Wheel Drive/Active Descent Control System 56 All Wheel Drive/Rear Differential System...54-55
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 116
    INDEX F Fluid Levels During Storage ...96 Fluid Part Numbers ...102 Fogging the Engine ...96 Fouled Plugs ...75 Front Gearcase ...74 Fuel Cap...30 Fuel Safety ...18 Fuel Stabilizer ...95 Fuel Tank Filler Cap ...30 Fuses ...91 O Obstacles ...45 Oil Engine ...70-72 Transmission...73 Oil and Filter
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 117
    ...81 Wheel Installation...88 Wheel Nut Inspection ...87 Wheel Nut Torque ...87 Wheel Removal ...88 Winch Cable Care...63 Winch Maintenance and Service Safety ...65 Winch Operation...60-63 Winch Safety Precautions...58-59 Winch Shock Loading ...64 Winch Switch, Remote ...25 Windshield (if equipped
  • 2016 Polaris Ranger Crew 900 | Owners Manual - Page 118
    AND PROTECTIVE GEAR. ALL RIDERS MUST WEAR SEAT BELTS. NEVER USE ON PUBLIC ROADS. NEVER USE WITH DRUGS OR ALCOHOL. READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. For your nearest Polaris dealer, call 1-800-POLARIS (765-2747) or visit www.polaris.com Polaris Industries Inc. 2100 Highway
  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
Owner's Manual
for Maintenance and Safety
RANGER
CREW
®
900
RANGER
XP
®
900