2010 Polaris Outlaw 525 IRS Owners Manual - Page 147

2010 Polaris Outlaw 525 IRS Manual

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Maintenance Throttle Cable Freeplay Adjustment WARNING Improper adjustment of throttle cable freeplay can result in loss of control, which could result in serious injury or death. Polaris recommends that this procedure be performed by a Polaris dealer to ensure that it's done correctly. Mechanically knowledgeable persons who perform this procedure must follow the adjustment procedures exactly. 1. Locate the throttle cable adjuster at the handlebar. 2. Squeeze the end of the rubber boot and slide it far enough to expose the end of the inline cable adjuster. 3. Loosen the adjuster lock nut. 4. Rotate the boot to turn the adjuster until 1/16" to 1/8" (1.5-3 mm) of freeplay is achieved at the thumb lever. While adjusting freeplay, be sure to flip the throttle lever back and forth. 5. Tighten the lock nut. 6. Squeeze the end of the rubber boot and slide it over the cable adjuster to its original position. Boot Adjuster Lock Nut 143

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143
Maintenance
Throttle Cable Freeplay Adjustment
Improper adjustment of throttle cable freeplay can result in loss of control, which could result in serious
injury or death. Polaris recommends that this procedure be performed by a Polaris dealer to ensure
that it's done correctly. Mechanically knowledgeable persons who perform this procedure must follow
the adjustment procedures exactly.
1.
Locate the throttle cable adjuster at the handlebar.
2.
Squeeze the end of the rubber boot and slide it far
enough to expose the end of the inline cable adjuster.
3.
Loosen the adjuster lock nut.
4.
Rotate the boot to turn the adjuster until 1/16" to 1/8"
(1.5-3 mm) of freeplay is achieved at the thumb lever.
While adjusting freeplay, be sure to flip the throttle
lever back and forth.
5.
Tighten the lock nut.
6.
Squeeze the end of the rubber boot and slide it over
the cable adjuster to its original position.
WARNING
Lock Nut
Adjuster
Boot