2006 Polaris Ranger XP 700 EFI 4x4 Owners Manual

2006 Polaris Ranger XP 700 EFI 4x4 Manual

Get 2006 Polaris Ranger XP 700 EFI 4x4 PDF manuals and user guides View all 2006 Polaris Ranger XP 700 EFI 4x4 manuals

2006 Polaris Ranger XP 700 EFI 4x4 manual content summary:

  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 1
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 2
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 3
    WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 4
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 5
    /or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A. 2006 RANGER XP 4X4 700 EFI/RANGER 6X6 700 EFI Owner's Manual P/N 9920220 2
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 6
    TABLE OF CONTENTS VEHICLE IDENTIFICATION NUMBERS ...4 SAFETY ...5 FEATURES AND CONTROLS ...23 OPERATION ...33 EMISSION CONTROL SYSTEMS ...52 MAINTENANCE AND LUBRICATION ...53 POLARIS PRODUCTS ...99 SPECIFICATIONS ...100 TROUBLESHOOTING ...104 WARRANTY ...107 MAINTENANCE LOG ...116 INDEX ...118 3
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 7
    VEHICLE IDENTIFICATION NUMBERS Record your vehicle's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys, so if both keys are lost, the ignition
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 8
    routine maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions. Read and understand your owner's manual and all warnings before operating the vehicle. Age Restrictions This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under 16
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 9
    symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury. WARNING The damage to the vehicle. NOTE: A note will alert you to important information or instructions. 6
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 10
    SAFETY WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. S Read this manual and all labels carefully. Follow the operating procedures described. S Never allow anyone without a valid
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 11
    of skidding or sliding out of control. S Never operate your vehicle in fast-flowing water or in water deeper than that specified in this manual. Wet brakes may have reduced stopping ability. Test your brakes after leaving water. If necessary, apply them lightly several times to let friction dry
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 12
    distributed and securely attached. Reduce speed and follow the instructions in this manual for hauling cargo or pulling a trailer. Allow a before getting out of the vehicle. See page 32. S Always apply the service brakes before releasing the park brake. S Always turn off the engine before refueling
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 13
    SAFETY Operator Safety WARNING Make sure your RANGER is in excellent operating condition at all times. We strongly recommend that the operator check all safety components before each ride. Polaris RANGERs are designed to provide safe operation when used as directed. Failure of critical machine
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 14
    rolling backwards: Never apply engine power. Apply the brakes gradually. When fully stopped, engage the park brake. In the event of an accident, have a qualified service dealer check the complete vehicle for possible damage, including (but not limited to) brakes, throttle and steering. 11
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 15
    do not make sudden turns or stops. WARNING POTENTIAL HAZARD Operating this vehicle without proper instruction WHAT CAN HAPPEN Loss of control, accident HOW TO AVOID THE HAZARD The risk of read and understand the Owner's Manual and all warning and instruction labels before operating the vehicle. 12
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 16
    Operator Safety SAFETY WARNING POTENTIAL HAZARD Operating this vehicle on public streets, roads or highways WHAT CAN HAPPEN Collision with another vehicle HOW TO AVOID THE HAZARD Never operate this vehicle on any public street, road or highway, including dirt or gravel. In many states it's illegal
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 17
    SAFETY Operator Safety WARNING POTENTIAL HAZARD Operating this vehicle at excessive speeds WHAT CAN HAPPEN Loss of control, accident HOW TO AVOID THE HAZARD Always travel at a speed proper for the terrain, visibility and operating conditions, and your experience. WARNING POTENTIAL HAZARD
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 18
    use to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. WARNING POTENTIAL HAZARD Failure to use extra caution when operating this vehicle on unfamiliar terrain WHAT CAN HAPPEN Loss of control, vehicle
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 19
    HAPPEN Loss of control, accident and/or overturn HOW TO AVOID THE HAZARD Always use the size and type of tires specified in the Owner's Manual for this vehicle. See page 19. Always maintain proper tire pressure as described on the decal and in the Owner
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 20
    or death. Always remove the ignition key when the vehicle is not in use. WARNING After any overturn or accident, have a qualified service dealer inspect the entire vehicle for possible damage, including (but not limited to) brakes, throttle and steering systems. CAUTION Always keep combustible
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 21
    of the decals on the RANGER carefully. If any of the decals depicted in this manual differ from the decals on your RANGER, always read and follow the instructions of the decals on the RANGER. If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a replacement
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 22
    box. For stability on rough or hilly terrain, reduce speed and cargo. Be careful if load extends over the side of the box. Read Owner's Manual for more detailed loading information. 19
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 23
    SAFETY Safety Decals and Locations 5 Location 5 (under hood) 6 ATTENTION S Operation of this vehicle without the air filter element will severely damage the engine. S Clean pre-filter element often, more frequent cleaning required in dusty conditions. Do not operate vehicle without pre-filter.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 24
    Safety Decals and Locations Discretionary Warning Decal 7 SAFETY 8 21
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 25
    SAFETY Fuel Safety WARNING Gasoline is highly flammable and is explosive under certain conditions. Always exercise extreme caution whenever handling gasoline. Always stop the engine when refueling. Always refuel outdoors or in a well ventilated area. Do not smoke or allow open flames or sparks in
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 26
    FEATURES AND CONTROLS Some Polaris vehicles are equipped with special features such as the cab frame. Not all models come with all features. Refer to the specifications section beginning on page 100. Component Locations 1 3 4 2 5 6 7 10 8 9 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Cab Frame (if
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 27
    FEATURES AND CONTROLS Component Locations 12 15 14 13 12. 13. 14. 15. Headlights Radiator (if equipped) Front Bumper/Brush Guard Hood Hold Down Strap 24
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 28
    Component Locations FEATURES AND CONTROLS 17 16 18 16 19 22 20 21 20 16. 17. 18. 19. 20. 21. 22. Taillights Tailgate Tailgate Latch Release Muffler (Spark Arrester) CV Boot/Rear Caliper Air Box Receiver Hitch 25
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 29
    FEATURES AND CONTROLS Indicator Lights 1. 2. 3. 4. 5. 6. High Gear Low Gear Neutral Gear Reverse Gear High Temperature Park Brake 6 4 2 Trailer Hitch Bracket 5 3 1 This vehicle is equipped with a receiver hitch bracket for a trailer hitch. Trailer towing equipment is not supplied with this
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 30
    Fuel Cap/Fuel Gauge FEATURES AND CONTROLS 8 The fuel tank filler cap (8) is located on the right-hand side of the vehicle near the passenger seat. It has a built-in fuel gauge that indicates the amount of fuel remaining in the tank. When the indicator needle nears the E (empty) mark, refuel at the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 31
    twisted. 2. Push the latch plate into the buckle until it clicks. 3. Release the strap, it will self tighten. NOTE: The center belt must be tightened manually by pulling on the strap. To unfasten, press the square red button in the buckle's center. 28
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 32
    Console 1 2 FEATURES AND CONTROLS 3 4 5 6 1 11 10 9 8 7 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. Cup Holder Indicator Lights Shift Lever Light Switch AWD/Differential Switch (if equipped) Hour Meter Glove Box with Lid 12V Accessory Plug Storage Tray Ignition Switch Storage Box 29
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 33
    whenever the vehicle is left unattended. Maintaining shift linkage adjustment is important to assure proper transmission function. See your dealer if you experience any shifting problems. 30
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 34
    has three positions: E D: AWD E: Differential Lock (2WD) F: Off (1WD) F Press the top of the rocker switch to engage AWD. See page 51 for AWD operating instructions. Move the rocker switch to the center position to lock the differential and return to 2WD. See page 50 for Differential Lock operating
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 35
    the park brake, apply the brakes, then push the park brake pedal down firmly and fully with your foot. Park Brake Release (4) Always apply the service brakes before releasing the park brake. To release the park brake, pull the park brake release handle. Make sure the park brake pedal is functioning
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 36
    Vehicle Break-In Period OPERATION The break-in period for your new Polaris RANGER is the first twenty hours of operation, or the time it takes to use the first two tanks full of gasoline. No single action on your part is as important as a proper break-in period. Careful treatment of a new engine
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 37
    OPERATION Pre-Ride Inspection WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it's in proper operating condition. Pre-Ride Checklist Item Brake system / lever travel Brake fluid Front suspension
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 38
    Starting the Engine OPERATION WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. 1. 2. 3. 4. Sit in the driver's seat and fasten the seat belt. Engage the park brake. Shift
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 39
    OPERATION Stopping the Engine 1. Release the throttle pedal completely and brake to a complete stop. 2. Turn the engine off. 3. Engage the park brake. WARNING A rolling vehicle can cause property damage and serious injury. Always engage the park brake after stopping the engine. Braking NOTE:
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 40
    OPERATION 1. Sit in the driver's seat and fasten the seat belt. 2. After starting the engine and allowing it to warm up, apply the service brakes, and shift the transmission into gear. 3. Check your surroundings and determine your path of travel. 4. Release the park brake. 5. Keeping both hands
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 41
    OPERATION Driving Safely Driving On Slippery Surfaces When driving on slippery surfaces such as wet trails, loose gravel, or ice, be alert for the possibility of skidding and sliding. Under these conditions, follow these precautions: 1. Slow down when entering slippery areas. 2. Maintain a high
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 42
    death. Avoid climbing steep hills (15_ maximum). Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner's manual. Never climb hills with excessively slippery or loose surfaces. Never open the throttle suddenly. Never go over the crest of a hill at
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 43
    OPERATION Driving Safely Sidehilling WARNING Crossing hillsides or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. When unavoidable, exercise extreme caution. Avoid operating on steep hills (
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 44
    to the pedal repeatedly until braking action is normal. NOTE: After running your vehicle in water, it's critical that you perform the services outlined in the Periodic Maintenance Chart beginning on page 53. Give special attention to engine oil, transmission oil, front and rear gearcases, and
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 45
    OPERATION Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you're traveling on. Watch for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle suddenly comes in contact with a hidden obstacle. Not
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 46
    injury or death. Before shifting into reverse, always check for obstacles or people behind the vehicle and follow the reverse operation procedures outlined in this manual. Always back slowly. 43
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 47
    OPERATION Driving Safely Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Place the transmission in gear. 2. Engage the park brake. 3. Turn the engine off. 4. Block the rear wheels on the downhill side. WARNING A rolling vehicle can
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 48
    with extra caution. Always attach the tow load to the hitch point designated for your vehicle. HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations that may require backing downhill. USE EXTREME CAUTION when
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 49
    OPERATION Driving Safely Hauling Cargo The RANGER has been designed to carry or tow specific capacities. Always read and understand the load distribution warnings listed on the warning labels. Never exceed the following capacities. Maximum Capacities (Level Ground) RANGER 4X4 XP RANGER 6X6 EFI 1500
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 50
    Driving Safely Dumping the Cargo Box OPERATION WARNING Operating the vehicle while the cargo box is raised could result in severe injury. The box could close unexpectedly and cause injury to the driver or passenger. The rear tires will also catch the rear of a raised box, damaging the vehicle and
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 51
    OPERATION Driving Safely Towing Loads WARNING Towing improperly can alter vehicle handling and may cause loss of control or brake instability, which can result in serious injury or death. Always follow these precautions when towing: Never load more than 150 lbs. (68.1 kg) tongue weight on the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 52
    Driving Safely Parking the RANGER OPERATION WARNING A rolling vehicle can cause property damage and serious injury. Always engage the park brake after stopping the engine. 1. 2. 3. 4. Stop the vehicle on a level surface. Turn the engine off. Engage the park brake. Remove the ignition switch key
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 53
    OPERATION Differential Lock (4X4) The 4X4 rear axle is equipped with a lockable differential that allows the operator to choose between an open differential or a closed differential. It's beneficial to lock the differential in low traction situations. Move the AWD/Differential Lock rocker switch
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 54
    and back up a minimum of 10 feet. 3. Stop completely. 4. Shift into low gear and drive forward. If the front gearcase remains locked after following these instructions, return the vehicle to your dealer for service. 51
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 55
    Public Lands in the U.S.A. Your Polaris vehicle has a spark arrestor that was tested and qualified to be in accordance with the USDA Forest Service Standard 5100-1C. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands. Operation of
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 56
    upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition S Frequent immersion in mud, water or sand S Racing or race-style high RPM use S Prolonged low speed
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 57
    J Perform these procedures more frequently for vehicles subjected to severe use. Emission Control System Service - 4 Cycle (California) Have an authorized Polaris dealer perform these services. WARNING Improperly performing the procedures marked with a J could result in component failure and lead
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 58
    Periodic Maintenance Chart Item MAINTENANCE AND LUBRICATION Maintenance Interval Remarks Perform all services at whichever maintenance interval is reached first. (whichever comes first) Hours Calendar Miles (Km) 10 H 20 H 25 H 25 H 25 H 25 H Pre-Ride Pre-Ride Pre-
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 59
    belt Cooling system (if applicable) " Engine oil change " Oil filter change " Perform these procedures more often for vehicles subjected to severe use. E Emission Control System Service - 4 Cycle (California) J Have an authorized Polaris dealer perform these
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 60
    arrestor Idle speed J Toe adjustment " Auxiliary brake (if J equipped) Headlight aim " Perform these procedures more often for vehicles subjected to severe use. E Emission Control System Service - 4 Cycle (California) J Have an authorized Polaris dealer perform these
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 61
    MAINTENANCE AND LUBRICATION Lubrication Recommendations Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Items not listed in the chart should be lubricated at the General Lubrication interval. Lubrication Chart Key " L Polaris
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 62
    Lubrication Recommendations MAINTENANCE AND LUBRICATION 6X6 (1) 4X4 6X6 6X6 4X4 6X6 (2) 6X6 (3) 59
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 63
    MAINTENANCE AND LUBRICATION Engine Oil Always check and change the engine oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always change the oil filter whenever changing oil. Premium 4 Synthetic Oil Polaris Premium 4 All Season Synthetic engine oil has been
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 64
    Engine Oil MAINTENANCE AND LUBRICATION Always check and change the oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. We recommend the use of Polaris Premium 4 All Season Synthetic engine oil. Oil Check The oil dipstick and fill tube (1) is located on the engine
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 65
    MAINTENANCE AND LUBRICATION Engine Oil Oil and Filter Change CAUTION Hot oil can cause serious burns to skin. Do not allow hot oil to come into contact with skin. Always change the oil and filter at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Always change the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 66
    Engine Oil MAINTENANCE AND LUBRICATION Oil and Filter Change 12. Remove the dipstick and fill the sump with two quarts (1.9 l) of recommended oil. 13. Shift the transmission to neutral. 14. Engage the park brake. 15. Apply the brakes. Start the engine. Allow it to idle for one to two minutes. 16.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 67
    MAINTENANCE AND LUBRICATION Gearcases Transmission (Main Gearcase) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Maintain the oil level even with the bottom of the fill plug hole. The fill plug (1) is located at the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 68
    Gearcases MAINTENANCE AND LUBRICATION Transmission (Main Gearcase) Oil Change The drain plug (2) is located on the bottom of the transmission. Access the drain plug through the drain hole in the skid plate. 1. Remove the fill plug. 2. Place a drain pan under the drain plug. Remove the drain plug.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 69
    the fill plug. Check the oil level. 3. Add the recommended oil as needed. 4. Reinstall the fill plug. Torque to specification. 1 Oil Change 1. Support the vehicle securely with a jackstand. 2. Remove the front tire on the driver's side. 3. Remove the fill plug. 4. Place a drain pan under the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 70
    Gearcases MAINTENANCE AND LUBRICATION Middle Gearcase (RANGER 6X6) Always check and change the middle gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Maintain the oil level even with the bottom thread of the fill plug hole. Refer to the Gearcase
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 71
    MAINTENANCE AND LUBRICATION Gearcases Rear Gearcase Always check and change the rear gearcase oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Refer to the Gearcase Specifications Chart on page 63 for recommended lubricants, capacities and torque specifications.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 72
    Gearcases MAINTENANCE AND LUBRICATION Rear Gearcase Oil Change 1. Remove the fill plug. 2. Place a drain pan under the drain plug (2). Remove the drain plug. 3. Drain the oil. Dispose of used oil properly. 4. Clean the drain plug. Reinstall the drain plug. Torque to specification. 5. Add the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 73
    will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect throttle body
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 74
    Spark Plugs MAINTENANCE AND LUBRICATION 2. Wet Fouled The wet fouled insulator tip is black. A damp oil film covers the firing end. There may be a carbon layer over the entire nose. Generally, the electrodes are not worn. General causes of fouling are excessive oil, use of non-recommended
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 75
    MAINTENANCE AND LUBRICATION Cooling System Operation The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the overflow bottle, radiator filler neck, radiator pressure cap and connecting hose. As coolant operating temperature increases, the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 76
    Cooling System MAINTENANCE AND LUBRICATION Radiator and Cooling Fan Always check and clean the screen and radiator fins at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. Do not obstruct or deflect air flow through the radiator by installing unauthorized accessories
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 77
    MAINTENANCE AND LUBRICATION Cooling System Radiator Coolant Level Always check and change the coolant at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. WARNING Escaping steam can cause severe burns. Never remove the pressure cap while the engine is warm or hot.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 78
    Polaris Variable Transmission (PVT) System MAINTENANCE AND LUBRICATION Belt slip is responsible for creating excessive heat that destroys belts, wears clutch components and causes outer clutch covers to fail. Switch to low range while operating at slower speeds to extend the life of the PVT
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 79
    LUBRICATION PVT System WARNING Failure to comply with the instructions in this warning can result in severe injury Always follow all recommended maintenance procedures. See your dealer as outlined in the owner's manual. This PVT system is intended for use on Polaris products only. Do not install
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 80
    water is accidently ingested into the PVT system. Use the following instructions to dry it out before operating. 1. Loosen the bottom screws seconds. 8. Allow the engine RPM to settle to idle speed. Apply the service brakes. Release the park brake and shift the transmission to the lowest available
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 81
    edges of the filter before installing. 5. Inspect the air box for oil or water deposits. If present, drain them into a suitable container. NOTE: Service the air filter more frequently if the vehicle is operated in wet conditions or at high throttle openings for extended periods. Fuel Filter Your
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 82
    Spark Arrestor MAINTENANCE AND LUBRICATION WARNING Failure to heed the following warnings while servicing the spark arrestor could result in serious injury or death. Do not perform service on the spark arrestor while the system is hot. Exhaust system temperatures can reach 1000° F. Allow
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 83
    start or operate this vehicle if it has a sticking or improperly operating throttle pedal. Immediately contact your dealer for service if throttle problems arise. Always check the pedal for free movement and return before starting the engine and occasionally during operation. Throttle Freeplay
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 84
    Throttle System MAINTENANCE AND LUBRICATION Throttle Freeplay Adjustment 1. Slide the boots (1) off the inline cable adjuster sleeve (2). Loosen the adjuster locknut (3). 2. Turn the adjuster until 1/16 to 1/8 inch freeplay is achieved. NOTE: While adjusting, flip the throttle lever back and
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 85
    MAINTENANCE AND LUBRICATION Brakes The front and rear brakes are hydraulic disc type brakes and are activated by the brake pedal. See page 32. Brake Fluid Routine inspections are recommended to keep the brake system in good operating condition. Inspect the level of the brake fluid before each
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 86
    Brakes MAINTENANCE AND LUBRICATION Brake Inspection 5. Check the brake system for fluid leaks. 6. Check the brake pedal for excessive travel or a spongy feel. 7. Check the friction pads for wear, damage and looseness. 8. Inspect the brake disc spline and pad wear surface for excessive wear. 9.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 87
    MAINTENANCE AND LUBRICATION Steering Wheel Inspection Check the steering wheel for specified freeplay and smooth operation at the intervals outlined in the Periodic Maintenance Chart beginning on page 53. 1. Position the vehicle on level ground. 2. Lightly turn the steering wheel left and right. 3.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 88
    Seat Belts MAINTENANCE AND LUBRICATION Inspect all three seat belts for proper operation before each use of the vehicle. 1. Push the latch plate into the buckle until it clicks. The latch plate must slide smoothly into the buckle. A click indicates that it's securely latched. 2. Push the red
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 89
    . 1/8I (3 mm) Axle and Wheel Nut Torque Specifications Inspect the following items occasionally for tightness, and if they've been loosened for maintenance service. Location Front Wheel Nuts Rear Wheel Nuts Front Spindle Nut Center and Rear Hub Retaining Nuts Specification 35 ft. lbs. (47 Nm) 35
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 90
    tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. Wheel Removal 1. Stop the engine. Place the transmission in gear. Engage the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 91
    during normal operation. Wash the headlights frequently to maintain lighting quality. Hot components can cause serious burns to skin. Do not service the headlamps until they've cooled sufficiently. Headlight Lamp Replacement 1. Open the hood. 2. Unplug the headlamp from the wiring harness (1). Be
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 92
    Lights MAINTENANCE AND LUBRICATION Headlight Beam Adjustment 1. Place the vehicle on a level surface with the headlight approximately 25 ft. (7.6 m) from a wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 3. Apply the
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 93
    MAINTENANCE AND LUBRICATION Lights Indicator Lamp Replacement 1. Lift the hood. 2 2. Reach in behind the console 1 panel and lift the release (1) to unplug the light from the harness. 3. Using a flathead screwdriver, press on the tab (2) on the top of the light to remove the indicator light assembly
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 94
    and reinstall, or replace with new plugs. Attempt to start the engine. If necessary, repeat the drying procedure. 8. Take the vehicle to your dealer for service as soon as possible, whether you succeed in starting it or not. NOTE: If water has been ingested into the PVT follow the procedure on
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 95
    MAINTENANCE AND LUBRICATION Battery Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a solution of one tablespoon baking soda and one cup water. Rinse well with tap water and dry off with clean shop towels
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 96
    Battery MAINTENANCE AND LUBRICATION Replenishing Battery Fluid (Conventional Battery) A poorly maintained battery will deteriorate rapidly. Check the battery fluid level often. The fluid level should be kept between the 1 upper and lower level marks (1). To refill use only distilled water. Tap
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 97
    MAINTENANCE AND LUBRICATION Battery Battery Installation 1. Set the battery in its holder. 2. Install the battery vent tube. It must be free from obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. The tube should be routed away from the frame and body
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 98
    MAINTENANCE AND LUBRICATION Cleaning and Storage See page 99 for the part numbers of Polaris products. Cleaning the RANGER Keeping your RANGER clean will not only improve its appearance but it can also extend the life of various components. With a few precautions, your RANGER can be cleaned much
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 99
    Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Follow the instructions on the container for the recommended amount. (Carbon clean will also lubrication guidelines in the Maintenance Section of the service or owner's manual to completely grease and lubricate the entire vehicle with
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 100
    Cleaning and Storage Storage Tips MAINTENANCE AND LUBRICATION Fog the Engine 1. Treat the fuel system with Polaris Carbon Clean, following the instructions on the can. Run the engine for several minutes so the Carbon Clean reaches the injectors. Turn the engine off. 2. Remove the spark plugs and
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 101
    MAINTENANCE AND LUBRICATION Removal from Storage 1. Check the battery electrolyte level and charge the battery if necessary. Install it in the vehicle. Make sure the battery vent hose is routed properly and that it's not pinched or restricted in any way. 2. Make sure the spark plug is tight. 3. Fill
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 102
    POLARIS PRODUCTS Part No. 2870791 2871281 2871844 2873602 2873603 2871653 2872276 2870465 2871654 2872277 2871322 2871423 2871460 2871515 2871551 2871312 2871329 2872073 2872348 2871323 2871534 2872889 2871326 2870652 2870990 2872893 2871956 Description Engine Lubricant Fogging Oil (12 oz. Aerosol)
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 103
    SPECIFICATIONS RANGER 4X4 XP Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Hitch Tongue Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Cargo Box (L x W x H) Ground Clearance Min.
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 104
    SPECIFICATIONS RANGER 4X4 XP Lubrication System Engine Oil Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Final Tire Size - Front Tire Size - Rear Tire Pressure - Front Tire Pressure - Rear Brakes, Front/Rear
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 105
    SPECIFICATIONS RANGER 6X6 EFI Gross Vehicle Weight Dry Weight Fuel Capacity Engine Oil Capacity Coolant Capacity Towing Capacity Max. Cargo Box Load Overall Length Overall Width (box) Overall Width (tires) Overall Height Wheelbase Ground Clearance Min. Turning Radius Cargo Box (L x W x H) Engine
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 106
    SPECIFICATIONS RANGER 6X6 EFI Front Suspension Center Suspension Rear Suspension Driving System Type Shift Type Gear Reduction - Low Gear Reduction - Reverse Gear Reduction - High Drive Ratio - Front: Drive Ratio - Final Tire Size - Front Tire Size - Center/Rear Tire Pressure - Front Tire Pressure -
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 107
    TROUBLESHOOTING Contact your Polaris dealer for service if you're unable to identify solutions using the following charts. Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 108
    TROUBLESHOOTING Engine Backfires Possible Cause Weak spark from spark plugs Incorrect spark plug gap or heat range Old or non-recommended fuel Incorrectly installed spark plug
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 109
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water present in fuel Fouled or defective spark plugs
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 110
    and set-up of your vehicle is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 111
    THE DEALER IS YOUR RESPONSIBILITY). Polaris suggests that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 112
    must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 113
    WARRANTY U.S.A. EPA Emissions Limited Warranty This All Terrain Vehicle (ATV) or Off Road Utility Vehicle (ORUV) emissions limited warranty is in addition to the Polaris standard limited warranty for this vehicle. Polaris warrants that this vehicle is; (1) designed, built, and equipped to conform at
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 114
    WARRANTY California Emission Control Warranty Statement The Air Index of this Engine is 3 0 2 Most Clean 4 6 8 10 Least Clean Note: The lower the Air Index, the less pollution. This engine is certified to be emission compliant for 1000 hours of use. Your Warranty Rights and Obligations The
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 115
    maintenance listed in your Owner's Safety and Maintenance Manual (herein "Owner's Manual"). POLARIS recommends that you retain all receipts covering your LSI engine to a dealer authorized by POLARIS as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 116
    WARRANTY California Emission Control Warranty Statement Emission-Related Parts Covered Under This Warranty (1) Fuel Metering System (i) Carburetor and internal parts (and/or pressure regulator or fuel injection system). (ii) Air/fuel ratio feedback and control system, if applicable. (iii) Cold start
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 117
    as changing, adding or removing parts. When the LSI engine is being serviced under warranty, POLARIS and any of its authorized dealers shall not be liable failure to follow the maintenance and operating instructions specified in the Owner's Manual including: (a) Improper or inadequate maintenance
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 118
    . These replacement parts will be provided at no charge if the part is still under warranty. How to File a Warranty Claim/Where to Get Warranty Service All repairs qualifying under this Limited Warranty must be performed by a dealer who sold you the LSI engine or a dealer authorized by POLARIS. In
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 119
    MAINTENANCE LOG Periodic Maintenance Record Use the following chart to record periodic maintenance. DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 116
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 120
    MAINTENANCE LOG DATE MILES (KM) TECHNICIAN SERVICE PERFORMED / COMMENTS 117
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 121
    INDEX A Age Restrictions ...Air Filter ...All Wheel Drive (AWD) ...Auxiliary Outlet ...AWD Switch ...5 78 51 26 31 E Electromagnetic Interference ...52 Emission Control Systems ...52 Emissions Warranty ...110 Engine Oil ...60-63 Equipment Modifications ...10 Exhaust Emission Control System . . 52
  • 2006 Polaris Ranger XP 700 EFI 4x4 | Owners Manual - Page 122
    Torque Specifications ...86 Towing Capacities ...48 Towing Loads ...48 Trailer Hitch Bracket ...26 Transmission ...64-65 Transporting the RANGER ...98 Troubleshooting ...104-106 R Radiator and Cooling Fan ...73 Radiator Coolant Level ...74 Rear Gearcase ...68-69 Rear Spring Adjustment ...84 Removal
  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122