2004 Polaris Sportsman 700 Owners Manual - Page 74

2004 Polaris Sportsman 700 Manual

Page 74 highlights

Periodic Maintenance Schedule Item " Air filter, MAINTENANCE AND LUBRICATION Hours/ Miles Weekly 20 hrs 20 hrs Frequency Remarks Weekly Monthly Monthly Inspect; replace as needed Inspect monthly; change annually Check terminals; clean; check fluid level if applicable Inspect; replace annually and as needed Inspect periodically Check monthly; change annually Lubricate all fittings, pivots, cables, etc. Check level daily; break-in service at one month; change oil more often in cold weather Replace with oil change Inspect Drain bowl periodically and prior to storage Inspect; adjust; lubricate; replace if necessary Inspect; adjust; lubricate; replace if necessary Inspect strength seasonally; pressure test system annually Inspect; replace as needed Inspect daily; lubricate Inspect; lubricate; tighten fasteners Inspect; tighten fasteners L main element " Transmission oil level Battery " Engine breather L filter 20 hrs 10 hrs 100 hrs 50 hrs Monthly Monthly Monthly 3 months J Brake pad wear " Front and rear gearcase oil " General lubrication " Engine oil level/oil L change 100 hrs / 6 months 1000 miles 100 hrs./ 6 months 1000 mi. 100 hrs. 50 hrs. 50 hrs. 50 hrs. 100 hrs. 6 months 6 months 6 months 6 months 6 months " Oil Filter L L Engine breather hose Carburetor float bowl J Throttle Cable/ETC Switch L Choke (enricher) cable Coolant strength J Drive belt " Steering " Front suspension " Rear suspension 50 hrs. 50 hrs. 50 hrs. 50 hrs. 6 months 6 months 6 months 6 months 71

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71
MAINTENANCEANDLUBRICATION
PeriodicMaintenanceSchedule
Item
Hours/
Miles
Frequency
Remarks
"
L
Airfilter,
mainelement
Weekly
Weekly
Inspect;replaceasneeded
"
Transmissionoil
level
20hrs
Monthly
Inspectmonthly;change
annually
Battery
20hrs
Monthly
Checkterminals;clean;
checkfluidlevelifapplica-
ble
"
L
Enginebreather
filter
20hrs
Monthly
Inspect;replaceannually
andasneeded
J
Brakepadwear
10hrs
Monthly
Inspectperiodically
"
Frontandrear
gearcaseoil
100hrs
Monthly
Checkmonthly;change
annually
"
Generallubrication
50hrs
3months
Lubricateallfittings,pivots,
cables,etc.
"
L
Engineoillevel/oil
change
100hrs/
1000
miles
6months
Checkleveldaily;break-in
serviceatonemonth;
changeoilmoreoftenin
coldweather
"
L
OilFilter
100hrs./
1000mi.
6months
Replacewithoilchange
L
Enginebreather
hose
100hrs.
6months
Inspect
Carburetorfloat
bowl
50hrs.
6months
Drainbowlperiodicallyand
priortostorage
J
ThrottleCable/ETC
Switch
50hrs.
6months
Inspect;adjust;lubricate;
replaceifnecessary
L
Choke(enricher)
cable
50hrs.
6months
Inspect;adjust;lubricate;
replaceifnecessary
Coolantstrength
100hrs.
6months
Inspectstrengthseasonal-
ly;pressuretestsystem
annually
J
Drivebelt
50hrs.
6months
Inspect;replaceasneeded
"
Steering
50hrs.
6months
Inspectdaily;lubricate
"
Frontsuspension
50hrs.
6months
Inspect;lubricate;tighten
fasteners
"
Rearsuspension
50hrs.
6months
Inspect;tightenfasteners