2004 Polaris Sportsman 700 Owners Manual - Page 107

2004 Polaris Sportsman 700 Manual

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MAINTENANCE AND LUBRICATION Battery Battery Removal 1. Disconnect the hold-down strap holding the battery in position, and remove battery cover. 2. On conventional batteries, remove the battery vent tube. 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red (positive) battery cable next. 5. Lift the battery out of the ATV. Be careful not to tip a conventional battery sideways, which could spill electrolyte. CAUTION If electrolyte spills, immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle. Battery Installation 1. Set the battery in the battery holder. 2. With conventional batteries, install the battery vent tube (sealed batteries do not have a vent tube). NOTE: The vent tube must be free of obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. The tube should be routed away from the frame and body to prevent corrosion. Avoid skin contact with electrolyte, which can cause severe burns. 3. First connect and tighten the red (positive) cable. 4. Second connect and tighten the black (negative) cable. 5. Reinstall the battery cover and attach the hold-down strap. 6. Verify that cables are properly routed. NOTE: When installing a new battery, make sure it's fully charged prior to its initial use. Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. 104

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104
MAINTENANCEANDLUBRICATION
Battery
BatteryRemoval
1. Disconnectthehold-downstrapholdingthebatteryinposition,and
removebatterycover.
2. Onconventionalbatteries,removethebatteryventtube.
3. Disconnecttheblack(negative)batterycablefirst.
4. Disconnectthered(positive)batterycablenext.
5. LiftthebatteryoutoftheATV.Becarefulnottotipaconventional
batterysideways,whichcouldspillelectrolyte.
BatteryInstallation
1. Setthebatteryinthebatteryholder.
2. Withconventionalbatteries,installthebatteryventtube(sealed
batteriesdonothaveaventtube).
NOTE:
Theventtubemustbe
freeofobstructionsandsecurelyinstalled. Ifnot,batterygases
couldaccumulateandcauseanexplosion. Thetubeshouldbe
routedawayfromtheframeandbodytopreventcorrosion. Avoid
skincontactwithelectrolyte,whichcancausesevereburns.
3. Firstconnectandtightenthered(positive)cable.
4. Secondconnectandtightentheblack(negative)cable.
5. Reinstallthebatterycoverandattachthehold-downstrap.
6. Verifythatcablesareproperlyrouted.
NOTE:
Wheninstallinganewbattery,makesureit’sfullycharged
priortoitsinitialuse. Usinganewbatterythathasnotbeenfully
chargedcandamagethebatteryandresultinashorterlife. Itcanalso
hindervehicleperformance.
Ifelectrolytespills,immediatelywashitoffwithasolutionofone
tablespoonbakingsodaandonecupwatertopreventdamageto
thevehicle.
CAUTION