2004 Polaris Predator 90 Owners Manual

2004 Polaris Predator 90 Manual

Get 2004 Polaris Predator 90 PDF manuals and user guides View all 2004 Polaris Predator 90 manuals

2004 Polaris Predator 90 manual content summary:

  • 2004 Polaris Predator 90 | Owners Manual - Page 1
  • 2004 Polaris Predator 90 | Owners Manual - Page 2
    WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm.
  • 2004 Polaris Predator 90 | Owners Manual - Page 3
    ATV without adult supervision. The preventive maintenance program outlined in this manual is designed to ensure that all critical components on your child's vehicle, be sure to follow all of the instructions and recommendations in this manual. If you have any questions about the ATV, contact a
  • 2004 Polaris Predator 90 | Owners Manual - Page 4
    2
  • 2004 Polaris Predator 90 | Owners Manual - Page 5
    your new ATV, and that's why you need to read and understand the information in your owner's manual. Ask your parents to explain anything you don't understand, and pay close attention to the warnings and instructions you read. Your safety and the safety of others is the most important thing to think
  • 2004 Polaris Predator 90 | Owners Manual - Page 6
    Copyright 2003 Polaris Sales Inc. All information contained within this publication is based on the latest product information at the time of publication. Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle
  • 2004 Polaris Predator 90 | Owners Manual - Page 7
    ...92 Pre-Ride Inspections ...94 Starting the Engine ...96 Driving Safely ...98 Hauling Cargo ...115 Emission Control ...119 Maintenance ...120 Specifications ...164 Polaris Products ...170 Troubleshooting ...172 Warranty ...178 Index ...184 Table of Contents 5
  • 2004 Polaris Predator 90 | Owners Manual - Page 8
    6
  • 2004 Polaris Predator 90 | Owners Manual - Page 9
    the proper and safe way to ride an ATV. Read the owner's manual with your children before starting the engine for the first time, and In addition, you were provided with printed material and a video that instructs operators on safe operating procedures. You should review this information with your
  • 2004 Polaris Predator 90 | Owners Manual - Page 10
    safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury. WARNING The safety alert warning indicates a potential hazard that
  • 2004 Polaris Predator 90 | Owners Manual - Page 11
    Safety CAUTION The safety alert caution indicates a potential hazard that may result in minor personal injury or damage to the vehicle. CAUTION A caution indicates a situation that may result in damage to the vehicle. NOTE: A note will alert you to important information or instructions. 9
  • 2004 Polaris Predator 90 | Owners Manual - Page 12
    Safety WARNING Failure to follow the warnings in this manual can result in severe injury or death. A Polaris ATV is not a toy and can be hills or over obstacles, if you fail to take proper precautions. Read and understand the owner's manual and all warnings before operating a Polaris ATV. 10
  • 2004 Polaris Predator 90 | Owners Manual - Page 13
    ride any ATV designed and sold for an adult. S Do not allow other children to ride this ATV unless they have read the manual, seen the instructional video and taken and passed a Polaris approved riding skill test. S Always avoid operating an ATV on any paved surfaces, including sidewalks, driveways
  • 2004 Polaris Predator 90 | Owners Manual - Page 14
    time you use it to make sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. S Always keep both hands on the handlebars and both feet on the footrests of the ATV during operation. S Always go slowly and be extra
  • 2004 Polaris Predator 90 | Owners Manual - Page 15
    follow proper procedures for climbing hills as described in this manual. Check the terrain carefully before you start up any hill procedures for going down hills and for braking on hills as described in this manual. Check the terrain carefully before you start down any hill. Shift your weight
  • 2004 Polaris Predator 90 | Owners Manual - Page 16
    uphill side of the ATV. Never attempt to turn the ATV around on any hill until you have mastered the turning technique described in this manual on level ground. Avoid crossing the side of a steep hill if possible. S Always use proper procedures if you stall or roll backwards when climbing a hill
  • 2004 Polaris Predator 90 | Owners Manual - Page 17
    several times to let friction dry out the pads. S Always use the size and type tires specified in this manual. Always maintain proper tire pressure as described in this manual. S Never modify an ATV through improper installation or use of accessories. S Never exceed the stated load capacity for an
  • 2004 Polaris Predator 90 | Owners Manual - Page 18
    Safety Equipment Modifications We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other modifications to the
  • 2004 Polaris Predator 90 | Owners Manual - Page 19
    Youth Section 17
  • 2004 Polaris Predator 90 | Owners Manual - Page 20
    riding. Pay attention when you see this symbol: This is the safety alert symbol. When you see this symbol on your ATV or in this manual it means PAY ATTENTION because you could die or be seriously injured if you don't follow the
  • 2004 Polaris Predator 90 | Owners Manual - Page 21
    Know Your ATV Before you have an adult start the engine for you for the first time, let's learn about the controls on your new ATV. 1. Engine Stop Switch - When the engine is running, push this button down to shut the engine off quickly. The button must be up before you can start the engine again.
  • 2004 Polaris Predator 90 | Owners Manual - Page 22
    Know Your ATV 4. Kick-Start Lever - If your battery is too weak to start your ATV, you can push down on the kick-start lever with your foot to start the engine. Have an adult show you how it works. Read more about how to use the kick-start on page 90. 4 20
  • 2004 Polaris Predator 90 | Owners Manual - Page 23
    Know Your ATV 5. Gas Cap - The gas cap has to be taken off when an adult puts gas in your ATV. Never take the gas cap off. Always make sure it's tightly closed. Always have an adult put gas in your ATV. Never try to do it yourself. 5 6 6. Seat Latch - To remove the seat, pull up on the seat latch
  • 2004 Polaris Predator 90 | Owners Manual - Page 24
    Know Your ATV 7. Brake Levers - Squeeze the brake levers toward the handlebar to slow down or stop the ATV. The lefthand lever (7A) controls the rear brake. The righthand lever (7B) controls the front brake. Always squeeze both brake levers at the same time. Always squeeze both brakes at the same
  • 2004 Polaris Predator 90 | Owners Manual - Page 25
    Know Your ATV 8. Ignition Switch - The ignition switch key must be turned on before pushing the starter button. You can also use this key to turn off the engine. 9. Tether Strap and Switch - The tether strap must always be attached snugly to your right wrist and to your ATV every time you drive. If
  • 2004 Polaris Predator 90 | Owners Manual - Page 26
    Know Your ATV Let's review the three ways to stop your ATV: 1. Push the stop switch down. 2. Pull off the tether strap. 3. Turn the key off. 24
  • 2004 Polaris Predator 90 | Owners Manual - Page 27
    Pre-Ride Check We're almost ready to have an adult start your ATV. But before the ATV is started for the first time, you must do a Pre-Ride Check. In fact, every time you want to ride you must have an adult help you check some things on your ATV before starting it. Let's learn about these things now
  • 2004 Polaris Predator 90 | Owners Manual - Page 28
    must never add their own gasoline. This must always be done by an adult. Before anyone adds gasoline to your ATV they must read the instructions and warnings on page 86 of this manual. Always have an adult put gas in your ATV. Never try to do it yourself. 26
  • 2004 Polaris Predator 90 | Owners Manual - Page 29
    Pre-Ride Check  If you used the storage area under the seat, make sure the seat is locked in place.  Have an adult check the engine oil level when the engine is cold. The engine is very hot after it has been running and it can burn your skin if you touch it. Children must never check the oil on
  • 2004 Polaris Predator 90 | Owners Manual - Page 30
    Riding Rules Now you're ready to learn about riding your Polaris ATV. There are some things you can do and there are some things you must never do. Rules are very important when you're driving an ATV. Adults have riding rules, too. The rules help keep us safe when we ride. The adult with you is your
  • 2004 Polaris Predator 90 | Owners Manual - Page 31
    Riding Rules " Always wear the right kind of clothing and safety gear when riding your ATV. 1. Helmet: Your helmet is very important for safe riding. A helmet can prevent a severe head injury. 2. Eye Protection: Always wear shatterproof goggles or a helmet face shield, and always keep them clean so
  • 2004 Polaris Predator 90 | Owners Manual - Page 32
    Riding Rules " " " " " " Always attach the tether strap to your right wrist and to the ATV before riding. Make sure you know where you're going to drive before your ATV is started. Make sure the area is safe all around your ATV. Your ATV is made for one person. Never carry a passenger. A
  • 2004 Polaris Predator 90 | Owners Manual - Page 33
    Riding Rules " " " " " " " " " Never ride alone. An adult should always be watching you in case you need help. Always drive within the sight of an adult. Never ride on public trails. Don't ride your ATV on roads or over railroad tracks. Your ATV makes noise that will keep you from hearing cars
  • 2004 Polaris Predator 90 | Owners Manual - Page 34
    Respect your ATV; respect your environment; and you will earn the respect of everyone. Enjoy riding your new Polaris ATV! 32
  • 2004 Polaris Predator 90 | Owners Manual - Page 35
    Adult Section 33
  • 2004 Polaris Predator 90 | Owners Manual - Page 36
    Safety Decals Warning and safety decals have been placed on the ATV for the protection of the operator. Read and follow the instructions on each decal carefully. If any safety decal becomes illegible or comes off, contact your Polaris dealer for a free replacement. The part number is printed
  • 2004 Polaris Predator 90 | Owners Manual - Page 37
    ; Never use with drugs or alcohol NEVER operate: without proper training or instruction; at speeds too fast for your skills or the conditions; on public and control LOCATE AND READ OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR
  • 2004 Polaris Predator 90 | Owners Manual - Page 38
    an increased chance of losing control, which could result in severe injury or death. S Adult supervision is required. S Make sure operators follow Owner's Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. S Never operate this ATV on HILLS steeper than
  • 2004 Polaris Predator 90 | Owners Manual - Page 39
    increased chance of losing control, which could result in severe injury or death. S Adult supervision is required. S Make sure operators follow Owner's Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. 15°. To prevent flipover on S Never operate this
  • 2004 Polaris Predator 90 | Owners Manual - Page 40
    an increased chance of losing control, which could result in severe injury or death. S Adult supervision is required. S Make sure operators follow Owner's Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. S Never operate this ATV on HILLS steeper than
  • 2004 Polaris Predator 90 | Owners Manual - Page 41
    increased chance of losing control, which could result in severe injury or death. S Adult supervision is required. S Make sure operators follow Owner's Manual and labels. S Make sure operators watch the safety video and pass the ATV Training Course. 15°. To prevent flipover on S Never operate this
  • 2004 Polaris Predator 90 | Owners Manual - Page 42
    Safety Decals 2 1 1 3 1 2 (Predator 50/90) WARNING WARNING IMPROPER TIRE PRESSURE OR OVERLOADING can cause loss of control, resulting in SEVERE INJURY OR DEATH. TIRE PRESSURE (PSI): FRONT ___ REAR ___ Maximum Weight Capacity (Gross Vehicle Weight) INCLUDING MACHINE, DRIVER AND CARGO IS _____ LBS
  • 2004 Polaris Predator 90 | Owners Manual - Page 43
    best. For stability on rough or hilly terrain, reduce speed and cargo. Be careful if load extends over the side of the rack. Read Owner's Manual for more detailed loading information. 2 (Sportsman 90) 41
  • 2004 Polaris Predator 90 | Owners Manual - Page 44
    Safety Decals 4 3 42
  • 2004 Polaris Predator 90 | Owners Manual - Page 45
    more frequent cleaning required in dusty conditions. S Specific carburetor jetting and adjustments are required depending on temperature and altitude. See your Owner's Manual. Factory Setting: 40° to 80° F. at 0-3000 feet. (5° to 27° C. at 0-900 meters) (on air filter box) 4 (on rear of seat) 43
  • 2004 Polaris Predator 90 | Owners Manual - Page 46
    Safety Decals 6 6 5 44
  • 2004 Polaris Predator 90 | Owners Manual - Page 47
    Safety Decals WARNING 5 Moving parts hazard under belt-clutch guard. To prevent serious injury, do not operate vehicle with guard removed. Do not modify engine or clutch. Doing so can cause part failure, possible imbalance, and excessive engine RPM which can result in serious injury or death.
  • 2004 Polaris Predator 90 | Owners Manual - Page 48
    NOTES 46
  • 2004 Polaris Predator 90 | Owners Manual - Page 49
    Driver Warnings Be sure to read all of the following warnings about driving hazards and how to avoid them. These warnings are provided for your child's safety, so be sure to explain to your young driver that the following hazards MUST be avoided at all times. 47
  • 2004 Polaris Predator 90 | Owners Manual - Page 50
    WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident the skills learned in the course and the operating techniques described in the Owner's Manual. For more information about the training course, contact an authorized ATV dealer or call
  • 2004 Polaris Predator 90 | Owners Manual - Page 51
    Driver Warnings WARNING POTENTIAL HAZARD Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN Use by children of ATVs that are not recommended for their age can lead to severe injury or death of the child. Even though a child may be within the age group for which some ATVs are
  • 2004 Polaris Predator 90 | Owners Manual - Page 52
    Driver Warnings WARNING POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger. The long seat is to
  • 2004 Polaris Predator 90 | Owners Manual - Page 53
    Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces, including sidewalks, paths, parking lots and driveways. WHAT CAN HAPPEN The ATV tires are designed for off-road use. Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go
  • 2004 Polaris Predator 90 | Owners Manual - Page 54
    Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN You can collide with another vehicle. HOW TO AVOID THE HAZARD Never operate this ATV on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to
  • 2004 Polaris Predator 90 | Owners Manual - Page 55
    Driver Warnings WARNING POTENTIAL HAZARD: Operating this ATV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN: Operating without an approved helmet increases your chances of a severe head injury or death in the event of an accident. Operating without eye
  • 2004 Polaris Predator 90 | Owners Manual - Page 56
    Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPEN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume
  • 2004 Polaris Predator 90 | Owners Manual - Page 57
    Driver Warnings WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating
  • 2004 Polaris Predator 90 | Owners Manual - Page 58
    Driver Warnings WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN Attempting stunts increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving (don't show off). 56
  • 2004 Polaris Predator 90 | Owners Manual - Page 59
    use it to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. 57
  • 2004 Polaris Predator 90 | Owners Manual - Page 60
    Driver Warnings WARNING POTENTIAL HAZARD Removing hands from handlebars or feet from footrests during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your ability to control the ATV or could cause you to lose your balance and fall off the ATV. If you remove a foot from the
  • 2004 Polaris Predator 90 | Owners Manual - Page 61
    Driver Warnings WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go
  • 2004 Polaris Predator 90 | Owners Manual - Page 62
    Driver Warnings WARNING POTENTIAL HAZARD Failure to use extra caution when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Operating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an accident or
  • 2004 Polaris Predator 90 | Owners Manual - Page 63
    loss of control and lead to a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the owner's manual. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speed. 61
  • 2004 Polaris Predator 90 | Owners Manual - Page 64
    could cause loss of control or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner's Manual beginning on page 104. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces
  • 2004 Polaris Predator 90 | Owners Manual - Page 65
    cause loss of control or ATV overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner's Manual. See page 110. NOTE: A special technique is required when braking as you go downhill. Always check the terrain carefully before you start down any
  • 2004 Polaris Predator 90 | Owners Manual - Page 66
    Never try to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as described in the owner's manual. See page 108. Use extra caution when turning on any hill. Avoid crossing the side of a steep hill. When crossing the side of a hill: Always
  • 2004 Polaris Predator 90 | Owners Manual - Page 67
    . Dismount on uphill side, or to either side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in the Owner's Manual. See page 108. 65
  • 2004 Polaris Predator 90 | Owners Manual - Page 68
    Driver Warnings WARNING POTENTIAL HAZARD Skidding or sliding. WHAT CAN HAPPEN Skidding or sliding can cause loss of control. If the tires regain traction unexpectedly, the ATV could overturn. HOW TO AVOID THE HAZARD On slippery surfaces such as ice, travel slowly and use extra caution to reduce the
  • 2004 Polaris Predator 90 | Owners Manual - Page 69
    large obstacles such as rocks and fallen trees when possible. If unavoidable, use extreme caution and always follow proper procedures as outlined in the owner's manual. 67
  • 2004 Polaris Predator 90 | Owners Manual - Page 70
    Driver Warnings WARNING POTENTIAL HAZARD Riding on frozen lakes and rivers. WHAT CAN HAPPEN Severe injury or death can result if the ATV and/or the operator break through the ice. HOW TO AVOID THE HAZARD Never ride your ATV on a frozen body of water. 68
  • 2004 Polaris Predator 90 | Owners Manual - Page 71
    Driver Warnings WARNING POTENTIAL HAZARD Operating the ATV through deep or fast-flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident or overturn. HOW TO AVOID THE HAZARD Avoid operating the ATV through deep or fast-flowing
  • 2004 Polaris Predator 90 | Owners Manual - Page 72
    pressure, could cause loss of control or accident. HOW TO AVOID THE HAZARD Always use the size and type of tires specified in the owner's manual for the ATV. Always maintain proper tire pressure as stated in the specifications section of the owner
  • 2004 Polaris Predator 90 | Owners Manual - Page 73
    Driver Warnings WARNING POTENTIAL HAZARD Overloading the ATV. WHAT CAN HAPPEN Overloading the ATV could cause changes in handling, which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV. If equipped with racks, cargo should be properly
  • 2004 Polaris Predator 90 | Owners Manual - Page 74
    Driver Warnings WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this rider active vehicle
  • 2004 Polaris Predator 90 | Owners Manual - Page 75
    vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions. See your authorized Polaris ATV dealer for more information. 73
  • 2004 Polaris Predator 90 | Owners Manual - Page 76
    Vehicle Identification Numbers The frame vehicle identification number (VIN) and engine 1 serial number (1) are important for model identification when registering your vehicle, when obtaining insurance, and when ordering replacement parts. In the event your vehicle is stolen, these numbers are
  • 2004 Polaris Predator 90 | Owners Manual - Page 77
    Vehicle Identification Numbers NOTE: Record your vehicle's ID numbers and key number (3) in the spaces provided. Frame VIN (on the front of the frame below the steering post): Vehicle Model Number: Engine Serial Number (on the left side of the engine crankcase): Key Number: 75
  • 2004 Polaris Predator 90 | Owners Manual - Page 78
    NOTES 76
  • 2004 Polaris Predator 90 | Owners Manual - Page 79
    Features and Controls Main Switch (A) The main switch is located on the pod. This switch is operated with a key and must be turned clockwise to the ON position before starting the engine. WARNING Leaving the keys in the ignition can lead to unauthorized use of the vehicle resulting in serious
  • 2004 Polaris Predator 90 | Owners Manual - Page 80
    Features and Controls Engine Stop Switch (B) The stop switch (B) is located on the top of the left handlebar. The engine will not start or run when the stop switch is down, in the OFF position. Its purpose is to provide the operator with a quick means of engine shutdown in case of stuck throttle or
  • 2004 Polaris Predator 90 | Owners Manual - Page 81
    Features and Controls Engine Start Button (E) The start button is located slightly above the choke lever. To start the engine, make sure the tether strap is securely plugged into the machine and attached to the rider's right wrist. Turn the key to the ON position, set the parking brake, push the
  • 2004 Polaris Predator 90 | Owners Manual - Page 82
    to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks
  • 2004 Polaris Predator 90 | Owners Manual - Page 83
    Features and Controls Throttle Lever Engine speed and vehicle movement are controlled by pressing the throttle lever (A). The throttle lever is spring loaded. Engine speed returns to idle when the lever is released. This ATV is equipped with an Electronic Throttle Control (ETC), which is designed to
  • 2004 Polaris Predator 90 | Owners Manual - Page 84
    Features and Controls Brakes To activate the rear brake, squeeze the lefthand lever (A) toward the handlebar. The front brakes are activated by squeezing the lever (B) on the righthand handlebar. WARNING Applying only one brake could cause loss of control and result in serious injury or death.
  • 2004 Polaris Predator 90 | Owners Manual - Page 85
    Features and Controls Brakes Setting the Parking Brake A B B 1. Squeeze the lefthand brake lever (A). 2. Push the park brake lock (B) down. This will prevent the lever from returning to the released position. 3. To release the parking brake lock, squeeze and release the brake lever. The parking
  • 2004 Polaris Predator 90 | Owners Manual - Page 86
    Features and Controls Brakes Parking Brake NOTE: This vehicle has a PVT system that's always in forward. Always lock the park brake before starting the engine. Always lock the parking brake whenever the vehicle is left unattended. Since the transmission is always in forward gear, activating the
  • 2004 Polaris Predator 90 | Owners Manual - Page 87
    Features and Controls Lights WARNING Polaris Youth ATVs are not equipped with lights. The ATVs are designed for off-road use only and must not be ridden on streets or highways. Use caution and drive at reduced speeds in conditions of reduced visibility. Do not operate this ATV after dark.
  • 2004 Polaris Predator 90 | Owners Manual - Page 88
    Features and Controls Fuel System WARNING Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or
  • 2004 Polaris Predator 90 | Owners Manual - Page 89
    Features and Controls Fuel System WARNING The engine exhaust from this product contains chemicals known to cause cancer, birth defects or other reproductive harm. Operate this vehicle only outdoors or in well-ventilated areas. Gas Cap A The fuel tank filler cap (A) is located directly below the
  • 2004 Polaris Predator 90 | Owners Manual - Page 90
    Features and Controls Fuel System Fuel Valve RES The fuel valve is located on the lefthand side of the ATV. It has three positions: OFF: For vehicle storage and when OFF transporting. ON: For normal operation. ON RES: For reserve supply if main supply is exhausted. NOTE: There's about a 7-10 mile (
  • 2004 Polaris Predator 90 | Owners Manual - Page 91
    located under the seat and has a capacity of 1.1 quarts (1 liter). Always top off the oil level when refueling. NOTE: See page 21 for seat removal instructions. A 89
  • 2004 Polaris Predator 90 | Owners Manual - Page 92
    A If the battery becomes too weak to start the engine, the kick-start lever will allow you to start the engine until the battery is serviced. Be sure the ATV is on a level surface with the parking brake locked. 1. Fold out the kick-start lever (A) on the lefthand side of the
  • 2004 Polaris Predator 90 | Owners Manual - Page 93
    Features and Controls Footwell Riser The removeable footwell risers on the Predator 50 improve riding ergonomics and provide comfort for shorter operators. An operator will also have better control of the ATV when both feet can remain firmly planted on either the footwells or the risers. If the
  • 2004 Polaris Predator 90 | Owners Manual - Page 94
    Break-in Period The break in period for your new Polaris ATV is the length of time it takes to use the first tank of gas. No single action on your part is as important as following the procedures for a proper break-in. Careful treatment of a new engine will result in more efficient performance and
  • 2004 Polaris Predator 90 | Owners Manual - Page 95
    Break-in Period 2. Fill the oil tank with Polaris-recommended oil. NOTE: Always be sure to top off the oil level whenever refueling. 3. Drive slowly at first. Select an open area that allows room to familiarize yourself with vehicle operation and handling. 4. Vary the throttle positions. Do not
  • 2004 Polaris Predator 90 | Owners Manual - Page 96
    Daily Pre-Ride Inspection WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the ATV before each use to ensure it's in proper operating condition. Use the following checklist to make sure the ATV is in proper working condition before
  • 2004 Polaris Predator 90 | Owners Manual - Page 97
    Daily Pre-Ride Inspection 6. Engine stop switch - Check for proper function. 7. Wheels - Check for tightness of wheel nuts and axle nuts; check that axle nuts are secured by cotter pins. 8. Drive chain - Condition and slack; refer to drive chain adjustment. 9. Air cleaner element - Check for dirt;
  • 2004 Polaris Predator 90 | Owners Manual - Page 98
    Starting the Engine WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an enclosed area. CAUTION Operating the ATV immediately after starting could cause engine damage. Allow the engine to warm
  • 2004 Polaris Predator 90 | Owners Manual - Page 99
    Starting the Engine NOTE: The choke is fully on when the lever is pushed completely to the left. The choke is off when the lever is pushed completely to the right. The choke can be adjusted gradually, depending on how much choke is needed for starting. 3. If the engine is cold, use full choke by
  • 2004 Polaris Predator 90 | Owners Manual - Page 100
    Driving Safely Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet 1 Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe
  • 2004 Polaris Predator 90 | Owners Manual - Page 101
    2. Eye Protection Driving Safely Do not depend on sunglasses for proper eye protection. A pair of goggles or a helmet face shield offer the best protection for your eyes. They should be kept clean and be of shatterproof design (bearing the markings z2.1 or VESC 8). 3. Gloves Off-road style gloves
  • 2004 Polaris Predator 90 | Owners Manual - Page 102
    Driving Safely Driving Procedure 1. Sit upright with both feet on the footrests and both hands on the handlebars. 2. Start the engine and allow it to warm up. 3. Check your surroundings and determine your path of travel. 4. Release the parking brake. 5. Slowly depress the throttle with your right
  • 2004 Polaris Predator 90 | Owners Manual - Page 103
    tire must slip traction slightly. To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footrest. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. NOTE
  • 2004 Polaris Predator 90 | Owners Manual - Page 104
    Driving Safely Driving on Slippery Surfaces WARNING Failure to exercise care when operating on slippery surfaces can result in loss of tire traction and cause loss of control, accident, and serious injury or death. Never apply the brakes during a skid. Do not operate on excessively slippery
  • 2004 Polaris Predator 90 | Owners Manual - Page 105
    Driving Safely Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Slow down when entering slippery areas. 2. Maintain a high level of alertness, reading the trail and avoiding quick, sharp turns, which can cause skids. 3.
  • 2004 Polaris Predator 90 | Owners Manual - Page 106
    injury or death. Avoid climbing steep hills (15_ maximum). Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner's manual. 104
  • 2004 Polaris Predator 90 | Owners Manual - Page 107
    Driving Safely Whenever traveling uphill, follow these precautions: 1. 2. 3. 4. 5. Always travel straight uphill. Avoid steep hills (15_ maximum). Keep both feet on the footrests. Transfer your weight forward. Proceed at a steady rate of speed and throttle opening. 6. Remain alert and be prepared to
  • 2004 Polaris Predator 90 | Owners Manual - Page 108
    Driving Safely Driving Across Hillsides WARNING Improperly crossing hills or turning on hills can result in loss of control or vehicle overturn, resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner's manual. 106
  • 2004 Polaris Predator 90 | Owners Manual - Page 109
    Driving Safely Sidehilling can be a dangerous type of driving and should be avoided if at all possible. If you do enter into a situation where sidehilling is necessary, follow these precautions: 1. Slow down. 2. Lean into the hill, transferring your upper body weight uphill while keeping your feet
  • 2004 Polaris Predator 90 | Owners Manual - Page 110
    or death. Avoid climbing steep hills (15_ maximum). Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner's manual. If the vehicle stalls while climbing a hill, never back it down the hill! One maneuver that can be used when it's necessary to turn
  • 2004 Polaris Predator 90 | Owners Manual - Page 111
    Driving Safely 4. Staying uphill of the ATV, turn the handlebars full left. 5. While holding the brake, release the parking brake lock and slowly release the brake, allowing the ATV to roll around to your right until it's pointing across the hill or slightly downward. 6. Lock the parking brake and
  • 2004 Polaris Predator 90 | Owners Manual - Page 112
    Driving Safely Driving Downhill Whenever descending a hill, follow these precautions: 1. Drive directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Apply the front and rear brakes at the same time, and very slightly, to aid in slowing. WARNING Excessive speed can
  • 2004 Polaris Predator 90 | Owners Manual - Page 113
    Driving Safely Parking on a Hill or Incline Avoid parking on a hill or incline if possible. If it's unavoidable, follow these precautions: 1. Turn the engine off. 2. Set the parking brake. 3. Always block the rear wheels on the downhill side as shown in the illustration. 4. Shut off the fuel supply.
  • 2004 Polaris Predator 90 | Owners Manual - Page 114
    Driving Safely Driving Through Water Your ATV can safely operate through shallow water. The recommended maximum depth for your ATV is below the bottom of the footrests (A). Follow these procedures when operating through water: 1. Determine water depths before driving through water. 2. If crossing a
  • 2004 Polaris Predator 90 | Owners Manual - Page 115
    operating your ATV through deep or fast flowing water. If the ATV is operated in deeper water than recommended, it's critical to have it serviced as outlined in the maintenance chart beginning on page 126. The following areas need special attention: engine oil, gearcase oil, front and rear gearcases
  • 2004 Polaris Predator 90 | Owners Manual - Page 116
    Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you're traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle. Not all
  • 2004 Polaris Predator 90 | Owners Manual - Page 117
    The Sportsman 90 was designed to carry a certain amount of load. Never exceed the weight capacities listed in the specifications section of the owner's manual. Never carry cargo on a Scrambler. Cargo weight should be evenly distributed (1/3 on the front rack and 2/3 on the rear rack) and mounted as
  • 2004 Polaris Predator 90 | Owners Manual - Page 118
    maintain stable driving conditions. Carrying loads on one rack only increases the possibility of vehicle tip over. S HEAVY LOADS CAN CAUSE BRAKING AND CONTROL PROBLEMS. Use extreme caution when applying brakes with a loaded vehicle. Avoid terrain or situations which may require backing downhill. 116
  • 2004 Polaris Predator 90 | Owners Manual - Page 119
    Hauling Cargo S ALL LOADS MUST BE SECURED BEFORE MOVING VEHICLE. Unse- S S S S cured loads can create unstable operating conditions, which could result in loss of control of the vehicle. LOADS MUST BE CARRIED AS LOW ON THE RACKS AS POSSIBLE. Carrying loads high on the racks raises the center of
  • 2004 Polaris Predator 90 | Owners Manual - Page 120
    NOTES 118
  • 2004 Polaris Predator 90 | Owners Manual - Page 121
    affect compliance with state and local noise level requirements. Spark Arrestor Your Polaris ATV is not equipped with a spark arrestor approved by the USDA Forest Service. Operating this ATV on U.S. public lands without a spark arrestor is in violation of federal law. 119
  • 2004 Polaris Predator 90 | Owners Manual - Page 122
    Maintenance PVT System WARNING The PVT system rotates at high speeds, creating large amounts of force on clutch components. Extensive engineering and testing has been conducted to insure the safety of this product. However, as the owner you have the following responsibilities to make sure this
  • 2004 Polaris Predator 90 | Owners Manual - Page 123
    Maintenance PVT System If the ATV is operated in dusty areas, clean the PVT filter more often than recommended for normal conditions. To clean the PVT filter: 1. 2. 3. 4. Remove the screws and the crankcase cover. Remove the screws and the filter cover. Soak the filter in a mild detergent and rinse
  • 2004 Polaris Predator 90 | Owners Manual - Page 124
    Maintenance Battery The battery in your Polaris ATV is a sealed battery. The sealing strip cannot be removed. Never add water to this type of battery. Keep the battery terminals and connections free of corrosion. If cleaning is necessary, remove the corrosion with a stiff wire brush. Wash with a
  • 2004 Polaris Predator 90 | Owners Manual - Page 125
    Maintenance Battery Battery Removal 1. 2. 3. 4. Disconnect the hold-down straps securing the electrical box and battery in position. Disconnect the black (negative) battery cable first. Disconnect the red (positive) battery cable next. Lift the battery out of the ATV. 123
  • 2004 Polaris Predator 90 | Owners Manual - Page 126
    Maintenance Battery Battery Installation and Connections 1. Set the battery in its holder. 2. Connect and tighten the red (positive) cable first. 3. Connect and tighten the black (negative) cable last. 4. Attach the hold-down strap. 5. Verify that cables are properly routed. NOTE: When installing a
  • 2004 Polaris Predator 90 | Owners Manual - Page 127
    approximately 10 miles per hour. Vehicles subjected to severe use, such as operation in wet or dusty areas, should be inspected and serviced more frequently. Inspect, clean, lubricate, adjust and replace parts as necessary. When inspection reveals the need for replacement parts, use genuine Polaris
  • 2004 Polaris Predator 90 | Owners Manual - Page 128
    the procedures marked with a J could result in component failure and lead to serious injury or death. Have an authorized Polaris dealer perform these services. Maintenance Chart Key Perform these operations more often under severe use, such as in dirty or wet conditions, to purge water or dirt
  • 2004 Polaris Predator 90 | Owners Manual - Page 129
    Maintenance Periodic Maintenance Schedule Item to Inspect Brake System Tires Wheels Frame nuts, bolts, fasteners Throttle Engine stop switch Engine oil " Air Filter " Steering " Drive Chain J Brake pad wear Battery Hours/ Miles Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride Pre-ride
  • 2004 Polaris Predator 90 | Owners Manual - Page 130
    Maintenance Periodic Maintenance Schedule Item to Inspect Oil Pump Cable Carburetor Float Bowl J Throttle Cable/ETC Switch " Steering " Rear Axle " Drive Chain " Front Suspension " Rear Suspension J Clutches (drive and driven) Engine Mounts Hours/ Miles 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs 50 hrs 50
  • 2004 Polaris Predator 90 | Owners Manual - Page 131
    Maintenance Periodic Maintenance Schedule Item to Inspect Spark Plug J Ignition Timing J Fuel System Hours/ Miles 100 hrs 100 hrs 100 hrs Frequency 12 months 12 months 12 months Remarks Inspect; replace if necessary Inspect; adjust as needed Check for leaks at tank cap, lines, fuel valve, filter,
  • 2004 Polaris Predator 90 | Owners Manual - Page 132
    Maintenance Lubrication Recommendations Item 1. Engine Oil 2. Gearcase Oil Level 3. Drive Chain 4. Front A-Arm " Lube Polaris VES II Synthetic 2-cycle AGL Synthetic gearcase lube Polaris chain lube or SAE 80/90 " Method Fill oil tank. See Page 150. Lubricate as required and before each ride in wet
  • 2004 Polaris Predator 90 | Owners Manual - Page 133
    Maintenance Lubrication Recommendations 2 4 4 90cc Models 50cc Models 131
  • 2004 Polaris Predator 90 | Owners Manual - Page 134
    Maintenance Lubrication Recommendations Polaris 2-Cycle Lubricants Polaris Premium 2-cycle lubricants are the most advanced formulation of oils, specifically designed for today's 2-cycle engines. These oils provide additives for 2-cycle engines that are lacking in today's fuel. These additives keep
  • 2004 Polaris Predator 90 | Owners Manual - Page 135
    Maintenance Lubrication Recommendations Polaris VES II Synthetic 2-Cycle Oil Your ATV has been primed with VES II synthetic oil. We recommend the continued use of this oil. It's been formulated for low smoke, low odor, low deposits and high lubricity. Premium 2-Cycle Oil Polaris also has a TC-W3
  • 2004 Polaris Predator 90 | Owners Manual - Page 136
    Maintenance Periodic Maintenance Record Use the following chart to record periodic maintenance. Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remarks First 5 hrs. 25 hrs. 50 hrs. 75 hrs. 100 hrs. 134
  • 2004 Polaris Predator 90 | Owners Manual - Page 137
    Maintenance Maintenance Interval Performed Servicing Date Servicing Dealer or Person Remarks 135
  • 2004 Polaris Predator 90 | Owners Manual - Page 138
    the handlebars, resulting in loss of control and possible serious personal injury or death. Follow the adjustment procedures exactly, or see your Polaris dealer for service. 136
  • 2004 Polaris Predator 90 | Owners Manual - Page 139
    Maintenance Handlebar Adjustment The handlebars can be adjusted for rider preference. 1. Remove the pod to access the handlebar bolts. 2. Loosen the four bolts (A). 3. Adjust the handlebar to the desired height. Be sure the handlebars do not hit the gas tank or any other part of the machine when
  • 2004 Polaris Predator 90 | Owners Manual - Page 140
    Spindle Nuts 42-45 ft. lbs. (57-61 Nm) 78-81 ft. lbs. (106-110 Nm) NOTE: All nuts with a cotter pin installed must be serviced by an authorized Polaris dealer. Front Wheel Hub Tightening Front wheel bearing tightness and spindle nut retention are critical component operations. All
  • 2004 Polaris Predator 90 | Owners Manual - Page 141
    Maintenance Speed Control Systems Per ANSI / SVIA-1-2001 (sec. 6.1.3) AS DELIVERED TO THE CONSUMER, the speed of youth models is restricted to under 10 MPH for the 50 cc models and under 15 MPH for the 90 cc models. The dealer CANNOT, under any circumstances, either prior to the sale or later, even
  • 2004 Polaris Predator 90 | Owners Manual - Page 142
    Maintenance Speed Control Systems Electronic Speed Control System A A Your Polaris ATV has a speed control system that controls engine RPM and speed of the ATV. Adjust speed by removing or installing the jumper on the CDI (A). With the jumper installed, 50cc models will travel no faster than 10
  • 2004 Polaris Predator 90 | Owners Manual - Page 143
    Maintenance Speed Control Systems Throttle Stop Speed Control System Adjusting speed at the CDI is the recommended method of speed control, but the throttle stop system may also be used. Use the following procedure to control how far the throttle opens. 1. Loosen the jam nut (A) 2. Turn the screw
  • 2004 Polaris Predator 90 | Owners Manual - Page 144
    Maintenance Steering Inspection The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If any are found, have your dealer tighten them before operating the ATV. Toe Alignment WARNING Severe injury or death can result from improper toe alignment and adjustment. Do
  • 2004 Polaris Predator 90 | Owners Manual - Page 145
    front rim (3). Rear measurement should be 1/16″ - 1/8″ (.2 to .3 cm) more than the front measurement. NOTE: If you discover improper alignment, see your Polaris dealer for service. C B Camber and Caster The camber and caster are non-adjustable. A 143
  • 2004 Polaris Predator 90 | Owners Manual - Page 146
    Maintenance Throttle Cable Adjustment Always check the throttle for smooth operation before riding. Periodically check the throttle freeplay. It should be kept between 1/16″ and 1/8 ″ (1.5mm - 3.2mm) (A). If adjustment is required, turn the adjustment nut (B) until the freeplay falls in to the
  • 2004 Polaris Predator 90 | Owners Manual - Page 147
    knob (B). To adjust the rear brake freeplay, turn the adjuster nut (C). A B Brake Lever Travel Service the brakes when brake lever travel (D) reaches the following total lever travel measurements. Always service the brakes when there is no longer sufficient stopping ability at the specified lever
  • 2004 Polaris Predator 90 | Owners Manual - Page 148
    Maintenance Air Cleaner Inspect the air filter weekly or after every 50 hours of operation. If the ATV is ridden in wet or dusty conditions, clean the filter more often. 1. Remove the screws (A) on the airbox and remove the filter (B). 2. Soak the filter in a mild detergent and rinse it in clean
  • 2004 Polaris Predator 90 | Owners Manual - Page 149
    Maintenance Carburetor Adjustments Your Polaris ATV is calibrated at the factory for optimal performance at altitudes ranging from zero to 6,000 feet (1800 m) and temperatures of +40 degrees F. (4 degrees C.) or higher. Above 6000 feet (1800 m) the engine air/fuel mixture becomes overly rich and the
  • 2004 Polaris Predator 90 | Owners Manual - Page 150
    Maintenance Spark Plugs S Use NGK BP7HS or NGK BPR7HS spark plugs. S Proper electrode gap is .24"-.28" (0.6-0.7 mm). S Spark plug torque is 14 ft. lbs. (19 Nm). Spark plug condition is indicative of engine operation. The spark plug firing end condition should be read after the engine has been warmed
  • 2004 Polaris Predator 90 | Owners Manual - Page 151
    will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion
  • 2004 Polaris Predator 90 | Owners Manual - Page 152
    Cylinder Head/Cylinder Base Fastener Torque Have your dealer check the ATV cylinder head and cylinder base fasteners for proper torque at the first service or after 25 hours. Gearcase Lubrication The gearcase fill plug (A) is located on the top of the gearcase. The sight glass (B) is on the
  • 2004 Polaris Predator 90 | Owners Manual - Page 153
    Maintenance Gearcase Oil Change 1. 2. 3. 4. 5. Remove the fill plug. Remove the gearcase drain plug and drain the oil into a drain pan. Dispose of properly. Clean and reinstall the drain plug. Torque to 14 ft. lbs. (19 Nm). Add AGL Synthetic Gearcase Lubricant (about 7 oz.) to the safe zone in the
  • 2004 Polaris Predator 90 | Owners Manual - Page 154
    an accident resulting in serious injury or death. Maintain proper tire pressure as described on the decal on your ATV and in the owner's manual. Always use original equipment size and type when replacing tires. Make sure the wheels are installed properly. Always replace tires when the tread depth
  • 2004 Polaris Predator 90 | Owners Manual - Page 155
    Maintenance Tire Tread Depth Always replace tires when tread depth is worn to 1/8″ (.3 cm) or less. See illustration. 1/8I (.3 cm) Wheel Removal 1. Stop the engine and lock the parking brake. 2. Loosen the wheel nuts slightly. 3. Elevate the side of the vehicle by placing a suitable stand under the
  • 2004 Polaris Predator 90 | Owners Manual - Page 156
    Maintenance Wheel Installation 1. With the park brake locked, place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward forward rotation. 2. Install the wheel bolts (A) and finger tighten them. 3. Lower the
  • 2004 Polaris Predator 90 | Owners Manual - Page 157
    Drive Chain Inspection and Adjustment Maintenance Regularly lubricate the drive chain with Polaris chain spray lube or an approved chain lube. See page 170 for the part numbers of Polaris products. Washing the drive chain with a high pressure washer or gasoline can cause premature wear and drive
  • 2004 Polaris Predator 90 | Owners Manual - Page 158
    Maintenance Drive Chain Inspection and Adjustment (90cc Models) 1. Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. Collapse the suspension with an adjustable (buckle type) trailer tie down. Fasten the strap (A) around the axle
  • 2004 Polaris Predator 90 | Owners Manual - Page 159
    Drive Chain Inspection and Adjustment (50cc Models) 1. Check the amount of chain slack by moving the vehicle slightly forward to gain slack at the top side of the chain. 2. The chain should have 1/4"-1/2" (6-12 mm) deflection. If the chain needs adjustment, use the procedure on page 158.
  • 2004 Polaris Predator 90 | Owners Manual - Page 160
    Maintenance Drive Chain Slack Adjustment CAUTION Hold the adjuster stud securely while tightening the jam nuts to avoid breaking the stud. 1. Loosen the four rear housing mount bolts (A). 2. Loosen the chain adjuster lock nut. 3. Turn the chain adjuster (B) clockwise to 1/4"-1/2" (6-12 mm)
  • 2004 Polaris Predator 90 | Owners Manual - Page 161
    Maintenance Brakelight Lamp Replacement If the brakelight doesn't work, the lamp may need to be replaced. 1. From the rear of the brakelight, remove the two screws (A) holding the lens cover in place and remove the lens cover (B). 2. Remove the lamp (C) and replace it with a new recommended lamp. 3.
  • 2004 Polaris Predator 90 | Owners Manual - Page 162
    Maintenance Cleaning and Storage Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. With a few precautions, your ATV can be cleaned much like an automobile. Washing the ATV The best and safest way to clean your ATV is with a garden
  • 2004 Polaris Predator 90 | Owners Manual - Page 163
    Maintenance Cleaning and Storage Waxing the ATV Your ATV can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. Certain products, including insect repellants and chemicals, will damage plastic surfaces. Use caution when
  • 2004 Polaris Predator 90 | Owners Manual - Page 164
    Maintenance Cleaning and Storage Storing the ATV Proper preparation of the engine and fuel system is vital to the prevention of rust and corrosion on engine parts. Whenever the machine is stored for a period of more than 60 days, the engine must be fogged. Use Polaris fogging oil and follow the
  • 2004 Polaris Predator 90 | Owners Manual - Page 165
    Maintenance Cleaning and Storage Transporting the ATV Follow these procedures when transporting the ATV. 1. 2. 3. 4. Turn the fuel valve off. Be sure the fuel cap, oil cap and seat are installed correctly and securely. Tie the frame of the ATV to the transporting unit securely using suitable straps
  • 2004 Polaris Predator 90 | Owners Manual - Page 166
    Specifications Rider Capacity/Maximum Weight Displacement Carburetion Cooling Engine type Lubrication Oil Capacity Fuel Capacity Starting Drive System Final Drive Front Suspension Rear Suspension 164 Predator 50 1 Rider/90 lbs. (41 kg) 49cc H68K Air Cooled 2-Stroke Oil Injected 20 oz. (.6 liter) 1
  • 2004 Polaris Predator 90 | Owners Manual - Page 167
    Specifications Front/Rear Brakes Parking Brake Front Tires Rear Tires Turning Radius (inside tire) Wheel Base Ground Clearance Dry Weight Length/Width/Height Brake Light Low Oil Light Predator 50 Drum Mechanical Lock 16 x 8 - 7 (3 psi) 16 x 8 - 7 (3 psi) 60″ (152 cm) 33″ (84 cm) 4″ (10 cm) 185 lbs.
  • 2004 Polaris Predator 90 | Owners Manual - Page 168
    Specifications Rider Capacity/Maximum Weight Displacement Carburetion Cooling Engine type Lubrication Oil Capacity Fuel Capacity Starting Drive System Final Drive Front Suspension Rear Suspension 166 Predator 90 1 Rider/150 lbs. (68 kg) 89cc H68K Fan Cooled 2-Stroke Oil Injected 1.1 quarts (1 liter)
  • 2004 Polaris Predator 90 | Owners Manual - Page 169
    Specifications Front/Rear Brakes Parking Brake Front Tires Rear Tires Turning Radius (inside tire) Wheel Base Ground Clearance Dry Weight Length/Width/Height Brake Light Low Oil Light Predator 90 Drum Mechanical Lock 19 x 7 - 8 (3 psi) 18 x 9.5 - 8 (3 psi) 76″ (193 cm) 38.5″ (98 cm) 5″ (12.7 cm) 230
  • 2004 Polaris Predator 90 | Owners Manual - Page 170
    Specifications Rider Capacity/Maximum Weight Displacement Carburetion Cooling Engine type Lubrication Oil Capacity Fuel Capacity Starting Drive System Final Drive Front Suspension Rear Suspension Sportsman 90 1 Rider/150 lbs. (68 kg) 89cc H68K Fan Cooled 2-Stroke Oil Injected 1.1 quarts (1 liters)
  • 2004 Polaris Predator 90 | Owners Manual - Page 171
    Specifications Front Rack Capacity Rear Rack Capacity Front/Rear Brakes Parking Brake Front Tires Rear Tires Wheel Base Ground Clearance Turning Radius (inside tire) Dry Weight Length/Width/Height Brake Light Low Oil Light Sportsman 90 10 lbs. (4.5 kg) 20 lbs. (9 kg) Drum Mechanical Lock 19 x 7 - 8
  • 2004 Polaris Predator 90 | Owners Manual - Page 172
    Polaris Products Part No. 2870791 2874438 2871721 2871098 2873602 2871653 2871654 2871323 2871534 Description Engine Lubricant Fogging Oil (12 oz. Aerosol) VES II Synthetic 2-Cycle Oil (qt.) Premium Gold Synthetic 2-Cycle Oil (qt.) Premium 2-Cycle Engine Oil (qt.) Gearcase / Transmission Lubricants
  • 2004 Polaris Predator 90 | Owners Manual - Page 173
    Polaris Products Part No. 2871312 2871322 2871423 2871460 2871515 2871551 2871329 2872073 2872348 2871326 2870652 2870990 2872893 Description Grease / Specialized Lubricants Grease Gun Kit, Premium All Season (3 oz.) Premium All Season Grease (3 oz. cartridge) Premium All Season Grease (14 oz.
  • 2004 Polaris Predator 90 | Owners Manual - Page 174
    Troubleshooting Possible Cause Out of fuel Clogged fuel valve or filter Water is present in fuel Fuel valve is turned off See your Polaris dealer if
  • 2004 Polaris Predator 90 | Owners Manual - Page 175
    Troubleshooting Engine Doesn't Turn Over Possible Cause Low battery voltage Loose battery connections Loose solenoid connections Solution Recharge battery with .5 amp charger Check all connections and
  • 2004 Polaris Predator 90 | Owners Manual - Page 176
    Troubleshooting Engine Backfires Possible Cause Weak spark from spark plugs Incorrect spark plug gap or heat range Old or non-recommended fuel Incorrectly installed spark plug
  • 2004 Polaris Predator 90 | Owners Manual - Page 177
    Troubleshooting Engine Runs Irregularly, Stalls or Misfires Possible Weak Spark Cause Fouled or defective spark plugs Worn or defective spark plug wires Incorrect spark plug gap
  • 2004 Polaris Predator 90 | Owners Manual - Page 178
    Troubleshooting Engine Runs Irregularly, Stalls or Misfires Possible Lean Fuel Mixture Cause Low or contaminated fuel Low octane fuel Clogged fuel filter Incorrect jetting Solution Add
  • 2004 Polaris Predator 90 | Owners Manual - Page 179
    Troubleshooting Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water present in fuel Fouled or defective spark plugs
  • 2004 Polaris Predator 90 | Owners Manual - Page 180
    COVERAGE WILL BE ALLOWED UNLESS YOUR ATV IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your ATV is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. 178
  • 2004 Polaris Predator 90 | Owners Manual - Page 181
    for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing
  • 2004 Polaris Predator 90 | Owners Manual - Page 182
    Warranty WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER
  • 2004 Polaris Predator 90 | Owners Manual - Page 183
    THE DEALER IS YOUR RESPONSIBILITY). Polaris suggests that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2004 Polaris Predator 90 | Owners Manual - Page 184
    must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the country where your vehicle
  • 2004 Polaris Predator 90 | Owners Manual - Page 185
    where it was purchased, and you have not followed the procedure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind. (Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was
  • 2004 Polaris Predator 90 | Owners Manual - Page 186
    Index A D Daily Pre-Ride Inspection ...94-95 Drive Chain Adjustment ...155-157 Driver Warnings ...47-73 Driving Across Hillsides ...106 Driving Downhill ...110 Driving on Slippery Surfaces ...102 Driving Over Obstacles ...114 Driving Procedure ...100 Driving Safely ...98-114 Driving Through Water
  • 2004 Polaris Predator 90 | Owners Manual - Page 187
    , 80-81 Throttle Cable Adjustment ...144 Throttle Stop Speed Control System 141 Tires ...153 Toe Alignment ...142-143 Transporting the ATV ...163 Troubleshooting ...172-177 Turning Around on a Hill ...108 U Understanding Warnings ...32 P Parking Brake ...83 Parking Brake ...84 Parking on a Hill or
  • 2004 Polaris Predator 90 | Owners Manual - Page 188
  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • 10
  • 11
  • 12
  • 13
  • 14
  • 15
  • 16
  • 17
  • 18
  • 19
  • 20
  • 21
  • 22
  • 23
  • 24
  • 25
  • 26
  • 27
  • 28
  • 29
  • 30
  • 31
  • 32
  • 33
  • 34
  • 35
  • 36
  • 37
  • 38
  • 39
  • 40
  • 41
  • 42
  • 43
  • 44
  • 45
  • 46
  • 47
  • 48
  • 49
  • 50
  • 51
  • 52
  • 53
  • 54
  • 55
  • 56
  • 57
  • 58
  • 59
  • 60
  • 61
  • 62
  • 63
  • 64
  • 65
  • 66
  • 67
  • 68
  • 69
  • 70
  • 71
  • 72
  • 73
  • 74
  • 75
  • 76
  • 77
  • 78
  • 79
  • 80
  • 81
  • 82
  • 83
  • 84
  • 85
  • 86
  • 87
  • 88
  • 89
  • 90
  • 91
  • 92
  • 93
  • 94
  • 95
  • 96
  • 97
  • 98
  • 99
  • 100
  • 101
  • 102
  • 103
  • 104
  • 105
  • 106
  • 107
  • 108
  • 109
  • 110
  • 111
  • 112
  • 113
  • 114
  • 115
  • 116
  • 117
  • 118
  • 119
  • 120
  • 121
  • 122
  • 123
  • 124
  • 125
  • 126
  • 127
  • 128
  • 129
  • 130
  • 131
  • 132
  • 133
  • 134
  • 135
  • 136
  • 137
  • 138
  • 139
  • 140
  • 141
  • 142
  • 143
  • 144
  • 145
  • 146
  • 147
  • 148
  • 149
  • 150
  • 151
  • 152
  • 153
  • 154
  • 155
  • 156
  • 157
  • 158
  • 159
  • 160
  • 161
  • 162
  • 163
  • 164
  • 165
  • 166
  • 167
  • 168
  • 169
  • 170
  • 171
  • 172
  • 173
  • 174
  • 175
  • 176
  • 177
  • 178
  • 179
  • 180
  • 181
  • 182
  • 183
  • 184
  • 185
  • 186
  • 187
  • 188