2012 Kawasaki KFX450R Owners Manual

2012 Kawasaki KFX450R Manual

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  • 2012 Kawasaki KFX450R | Owners Manual - Page 1
  • 2012 Kawasaki KFX450R | Owners Manual - Page 2
  • 2012 Kawasaki KFX450R | Owners Manual - Page 3
    Quick Reference Guide This Quick Reference Guide will assist you in finding the information you're looking for. GENERAL INFORMATION BREAK-IN HOW TO RIDE SAFE OPERATION MAINTENANCE AND ADJUSTMENT STORAGE TROUBLESHOOTING GUIDE j j j j j j j A Table of Contents is included after the Foreword.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 4
  • 2012 Kawasaki KFX450R | Owners Manual - Page 5
    , will result in death or serious injury. HOW TO AVOID THE DANGER Read all DANGERS in this manual carefully and for your safety be sure to follow their instructions. NOTE żThis symbol indicates points of particular interest for more efficient and convenient operation. WARNING HAZARD Failure
  • 2012 Kawasaki KFX450R | Owners Manual - Page 6
    this manual carefully and completely before starting your new Kawasaki. It contains important safety information. Never operate an ATV without proper instruction. , the sport has the potential to cause environmental problems as well as conflicts with other people. Responsible use of your off-
  • 2012 Kawasaki KFX450R | Owners Manual - Page 7
    to take proper precautions. SEVERE INJURY OR DEATH can result if you do not follow these instructions: żRead this manual and all labels carefully and follow the operating procedures described. żThe Owner's Manual should be kept in the waterproof plastic bag and stored in the storage case provided
  • 2012 Kawasaki KFX450R | Owners Manual - Page 8
    sharply to one side. Go straight down the hill where possible. żAlways follow proper procedures for crossing the side of a hill as described in this manual. Avoid hills with excessively slippery or loose surfaces. Shift your weight to the uphill side of the ATV. Never attempt to turn the ATV around
  • 2012 Kawasaki KFX450R | Owners Manual - Page 9
    installation or use of accessories. Installation of accessory items may affect vehicle handling. Refer to the Loading Information chapter in this manual. żPreserve the environment, ride responsibly and always know and obey laws and regulations governing ATV operation. żRefueling: Shut engine off and
  • 2012 Kawasaki KFX450R | Owners Manual - Page 10
    and limitations. This manual offers many safe riding tips, but its purpose is not to provide instruction in all the trouble-free life for your ATV, give it the proper care and maintenance described in this manual. For those who would like more detailed information on their ATVs, a Service Manual
  • 2012 Kawasaki KFX450R | Owners Manual - Page 11
    the Engine ...Parking the ATV...Stopping the ATV in an Emergency...In case of Vehicle Overturn ...SAFE OPERATION ...Read the Owner's Manual...Obey Local Laws ...Adult Supervision ...Beginning Riders ...Off-Road Use Only ...Dress Properly...Operator Only...Ride Carefully and with Good Judgement
  • 2012 Kawasaki KFX450R | Owners Manual - Page 12
    General Lubrication ...Cleaning ...Bolt and Nut Tightening ...STORAGE ...Preparation for Storage ...Removal from Storage ...TRANSPORTING THE ATV ...TROUBLESHOOTING GUIDE...YOUR WARRANTY/OWNER SATISFACTION ...ENVIRONMENTAL PROTECTION ...MAINTENANCE RECORD ... 132 134 135 137 139 139 141 142 143 145
  • 2012 Kawasaki KFX450R | Owners Manual - Page 13
    SPECIFICATIONS 11 SPECIFICATIONS PERFORMANCE Maximum Torque Minimum Turning Radius DIMENSIONS Overall Length Overall Width Overall Height Wheelbase Tread: Ground Clearance Curb Mass ENGINE Type Displacement Bore × Stroke Compression Ratio Starting System Fuel System Ignition System DOHC, single-
  • 2012 Kawasaki KFX450R | Owners Manual - Page 14
    12 SPECIFICATIONS Ignition Timing (Electronically advanced) Spark Plug Lubrication System Engine Oil: Grade Viscosity Capacity Coolant Capacity DRIVE TRAIN Driving System: Transmission Type Primary Reduction Ratio Final Reduction Ratio Overall Drive Ratio: Transmission Gear Ratio: Forward Forward
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    SPECIFICATIONS 13 FRAME Type Castor Trail Tire Size: Rim Size: Brake: Parking Brake Fuel Tank Capacity ELECTRICAL EQUIPMENT Battery Headlight Tail/Brake Light Specifications subject to change without notice. 12 V 6 Ah 12 V 30 W × 2 LED Front Rear Front Rear Front & Rear Tubular, double cradle 1.8°
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    14 SERIAL NUMBER LOCATIONS SERIAL NUMBER LOCATIONS The frame and engine serial numbers are used to register the vehicle. They are the only means of identifying your particular machine from others of the same model type. These serial numbers may be needed by your dealer when ordering parts. In the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 17
    LOCATION OF LABELS 15 LOCATION OF LABELS All warning labels which are on your ATV are repeated here. Read them and understand them thoroughly. They contain information which is important for your safety and the safety of anyone else who may operate your ATV. Therefore, it is very important that all
  • 2012 Kawasaki KFX450R | Owners Manual - Page 18
    16 LOCATION OF LABELS 10. Radiator Cap Danger 11. Battery Danger/Poison 9. Specification Label
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    LOCATION OF LABELS 17 (1) (2) (3)
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    18 LOCATION OF LABELS (4) (6) (5) (7)
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    LOCATION OF LABELS 19 (8) (10) (9) (11)
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    20 LOCATION OF LABELS (12) (14) (13) (15)
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    LOCATION OF PARTS 21 LOCATION OF PARTS 1. Clutch Lever 2. Parking Brake 3. Indicator Lights 4. Front Brake Reservoir 5. Front Brake Lever 6. Throttle Lever 7. Reverse Lock Release Lever 8. Fuel Filler Cap 9. Starter Button 10. Engine Stop Switch 11. Light Switch
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    22 LOCATION OF PARTS 12. Radiator 13. Battery 14. Shift Pedal 15. Drive Chain 16. Air Cleaner Box 17. Fuse 18. Coolant Reserve Tank 19. Shock Absorber
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    LOCATION OF PARTS 23 20. Rear Brake Pedal 21. Spark Plug 22. Fuel Tank 23. Engine Oil Filler Port 24. Muffler 25. Brake Light Switch
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    this vehicle should be genuine Kawasaki or equivalent components designed for use on this ATV and should be installed and used according to instructions. If you have questions, consult an authorized ATV dealer. NOTE żKawasaki Parts and Accessories have been specially designed for use on Kawasaki
  • 2012 Kawasaki KFX450R | Owners Manual - Page 27
    LOADING INFORMATION 25 Because an all terrain vehicle is sensitive to increases in weight, changes in weight distribution, and aerodynamic forces, you must take extreme care in the fitting of accessories. The following general guidelines have been prepared to help you make your determinations. not
  • 2012 Kawasaki KFX450R | Owners Manual - Page 28
    and check the following items after the engine cools down. Radiator grill Coolant level and its quality Cooling fan Refer to the TROUBLESHOOTING chapter and Cooling System section in the MAINTENANCE AND ADJUSTMENT chapter for more details. A. Fuel Warning Indicator Light B. Reverse Indicator Light
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    the front brake. FI System Failure This warning indicator light also functions as FI warning indicator light. If the light still stays on after the trouble sources for the cooling system are removed, there is a possibility of ECU malfunction or other reasons. See an authorized Kawasaki dealer for
  • 2012 Kawasaki KFX450R | Owners Manual - Page 30
    28 GENERAL INFORMATION The foot pedal on the right side operates the rear brake. j WARNING HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Use low gearing and maintain steady speed when
  • 2012 Kawasaki KFX450R | Owners Manual - Page 31
    GENERAL INFORMATION 29 j Parking Brake The rear brake is used as the parking brake. When the parking brake lever is flipped to the "PARK ON" position, the parking brake is on. To release the parking brake, flip the lever to the "PARK OFF" side. A. "ON" Position B. "OFF" Position
  • 2012 Kawasaki KFX450R | Owners Manual - Page 32
    30 GENERAL INFORMATION j Clutch Lever The clutch lever on the left side of the handlebar disengages the clutch when pulled in. Always pull in the clutch lever before starting the engine. If the clutch lever has too much free paly, it may not properly disengage the clutch. Refer to the MAINTENANCE
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    GENERAL INFORMATION 31 WARNING HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury or death. HOW TO AVOID THE HAZARD When you select reverse gear, make sure there are no obstacles or people behind you. When it is safe
  • 2012 Kawasaki KFX450R | Owners Manual - Page 34
    into reverse gear. Release the reverse lock release lever and shift pedal. Refer to the "Reverse Lock Release Lever" section for detailed instructions. If the engine is stopped, releasing the clutch lever and rolling the vehicle slightly while shifting will help shifting back to neutral. WARNING
  • 2012 Kawasaki KFX450R | Owners Manual - Page 35
    GENERAL INFORMATION 33 WARNING HAZARD Inattentive operation in "R" (Reverse). Backing up without looking where you are going. WHAT CAN HAPPEN Inattentive operation in "R" (Reverse) could cause you to hit a person or obstacle behind you, resulting in severe personal injury or death. HOW TO AVOID THE
  • 2012 Kawasaki KFX450R | Owners Manual - Page 36
    : A. Fuel Tank B. Filler Neck C. Top Level Fuel Type Use clean, fresh unleaded gasoline with a minimum Antiknock Index of 91. The Antiknock Index is posted on service station pumps in the U.S.A. The
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    damage. Gasoline quality is important. Fuels of low quality or not meeting standard industry specifications may result in unsatisfactory performance. Operating problems that result from the use of poor quality or nonrecommended fuel may not be covered under your warranty. NOTICE Avoid using blends
  • 2012 Kawasaki KFX450R | Owners Manual - Page 38
    the fuel system. Before storage it is recommended that you drain all fuel from the fuel tank and carburetors. See the Storage section in this manual. Ignition Switch The ignition switch is located on the right front fender. It is a 2-position, key-operated switch. The key can be removed only when
  • 2012 Kawasaki KFX450R | Owners Manual - Page 39
    GENERAL INFORMATION 37 Keys This ATV has a key, which is used for the ignition switch, and one space key. Included with the key is a key number, which is stamped on the key itself. Record the key number in the space provided and store the number in a safe place. In the event you lose your keys,
  • 2012 Kawasaki KFX450R | Owners Manual - Page 40
    Switch B. Starter Button C. Engine Stop Switch Starter Button: Refer to the "Starting the Engine" section of the "How to Ride" chapter for starting instructions. Engine Stop Switch: In addition to the ignition switch, the engine stop switch must be in the "RUN" position for the engine to operate
  • 2012 Kawasaki KFX450R | Owners Manual - Page 41
    GENERAL INFORMATION 39 and the clutch must be pulled in, if the shift control is in a position other than "N" (neutral). j Idle Adjusting/Choke Knob This vehicle is equipped with an idle adjusting/choke knob which operates as a choke knob in addition to the idle adjuster. A. Idle Adjusting/Choke
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    of the throttle lever. WARNING HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if in the course and the operating techniques described in the Owner's Manual. For more information about the training course, contact an authorized ATV
  • 2012 Kawasaki KFX450R | Owners Manual - Page 43
    GENERAL INFORMATION 41 WARNING HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPEN Increases your chances of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always go at a speed that is proper for the terrain, visibility and operating conditions, and
  • 2012 Kawasaki KFX450R | Owners Manual - Page 44
    42 GENERAL INFORMATION j Seat To remove the seat, push the latch lever located at the left rear end of the vehicle and lift the seat up. To attach the seat, insert the front and center hooks of the seat into the front stopper and the center slot and slide it all the way forward pushing the seat
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    GENERAL INFORMATION 43 Make sure the rear projections of the seat enter into the dampers. Push down on the rear of the seat to lock it. Pull up the rear end of the seat to make sure it is securely locked. j A. B. C. D. Seat Rear Projections Dampers Latch Pin A. Seat B. Push.
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    j Storage Case & Tool Kit The storage case is located under the seat. Keep this Owner's Manual in the storage case. Here is where you will find a tool kit. The minor adjustments and replacement of parts explained in this manual can be performed with the tools in the kit. A. Storage Case B. Tool Kit
  • 2012 Kawasaki KFX450R | Owners Manual - Page 47
    the engine while the transmission is in neutral. żIt is important to perform the initial service after the first 10 hours (100 km, 60 mi) of operation as described in this manual and the service manual for this vehicle. See the Periodic Maintenance Chart in the MAINTENANCE AND ADJUSTMENT chapter.
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    . If any irregularities are found during these checks, refer to the MAINTENANCE AND ADJUSTMENT chapter, see your dealer, or refer to the Service Manual for the action required to return the vehicle to a safe operating condition. DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN
  • 2012 Kawasaki KFX450R | Owners Manual - Page 49
    HOW TO RIDE 47 Fuel ...Engine Oil ...Coolant ...Tires ...Enough fuel in tank, no leaks. Oil level between "H" (High) and "L" (Low) lines, no leaks. Coolant level between level lines (when engine is cold), no leaks. Air Pressure (when cold): Front: 30 kPa (0.30 kgf/cm², 4.3 psi) Rear: 27 kPa (0.27
  • 2012 Kawasaki KFX450R | Owners Manual - Page 50
    48 HOW TO RIDE Starting the Engine has warmed, push the idle adjusting/choke knob back. Idle Adjusting/Choke Knob DANGER HAZARD Running the engine without ventilation. WHAT CAN HAPPEN Breathing exhaust gas leads to carbon monoxide poisoning, asphyxiation, and death. Exhaust gases contain carbon
  • 2012 Kawasaki KFX450R | Owners Manual - Page 51
    HOW TO RIDE 49 the starter button. • Push starts. Repeat until the engine Moving Off sure the transmission is in neutral. • Make Apply the front and rear brakes. • Release the parking brake. • With the clutch pulled in, press down on the • shift pedal with lever your toe to engage 1st gear. the
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    50 HOW TO RIDE Shifting Gears the throttle and pull in the clutch lever at • Release the same time. to the next higher or lower gear by pulling up • Shift once or pushing down once on the shift pedal. the throttle lever forward part way to in• Push crease engine speed while gently releasing the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 53
    HOW TO RIDE 51 Braking the throttle completely. Leave the clutch • Close engaged (except when shifting gears) so that the down one gear at a time so you are in 1st • Shift gear when you come to complete stop. most conditions stop by pulling in the front • Under brake lever and pressing down the
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    52 HOW TO RIDE Stopping the Engine the throttle completely. • Close Put the transmission into the "N" (Neutral) position. • Apply the parking brake to help prevent the vehicle • from rolling. • Turn the ignition key to "OFF". Parking the ATV WARNING HAZARD Operating or parking the vehicle near
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    HOW TO RIDE 53 • Stop the vehicle on a level surface. WARNING HAZARD Parking on a steep incline. WHAT CAN HAPPEN May result in the vehicle overturning or rolling down the hill and causing an accident. HOW TO AVOID THE HAZARD Do not park on steep inclines. If you must park on a hill, place the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 56
    operation. Improper maintenance can create a dangerous situation known as throttle failure. Two of the most common causes of throttle failure are: An improperly serviced or clogged air cleaner may allow dirt and dust to enter the throttle body and stick the throttle open. 2. During removal of the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 57
    ride there without the express written permission of the owner. Always try to preserve nature and the environment. Read the Owner's Manual Read and understand this Owner's Manual, and carry it with you when you ride. This is especially important for younger riders and beginners. Refer to this Owner
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    to reach to put their feet on the footboards and their hands on the handlebars. Study this manual with your child to be sure he or she fully understands all of the special safety instructions. WARNING HAZARD Failure to follow the age recommendations for this ATV. Failure to supervise children 16
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    are designed for off-road use only. WARNING HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPEN The risk of an accident is greatly increased if the and the operating techniques described in the Owner's Manual. For more information about the training course, contact an authorized ATV
  • 2012 Kawasaki KFX450R | Owners Manual - Page 60
    58 SAFE OPERATION Off-Road Use Only This vehicle is designed for off-road use only. Operation on public streets, roads, and highways is not recommended and is not safe. ATV tires are not designed to operate on paved or concrete surfaces. The tires will not slip as necessary which may seriously
  • 2012 Kawasaki KFX450R | Owners Manual - Page 61
    SAFE OPERATION 59 Dress Properly Always wear an approved helmet, eye protection, and protective clothing. The proper clothing can make riding more comfortable and reduce the chance of injury If you take a spill. Long pants will also protect your legs from the hot exhaust system. j
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    60 SAFE OPERATION WARNING HAZARD Operating this ATV without wearing an approved motorcycle helmet, eye protection and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating
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    SAFE OPERATION 61 WARNING HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPEN Passengers affect balance and steering and increase risk of losing control. Carrying a passenger could cause an accident, resulting in harm to you and/or your passenger. HOW TO AVOID THE HAZARD Never carry a
  • 2012 Kawasaki KFX450R | Owners Manual - Page 64
    62 SAFE OPERATION WARNING HAZARD Attempting wheelies, stunts. jumps, and other Never Drink and Drive Alcohol and drugs impair your judgement and slow your reactions. Even drugs prescribed by a physician can be dangerous. Check with your doctor. WHAT CAN HAPPEN Increases the chance of an accident,
  • 2012 Kawasaki KFX450R | Owners Manual - Page 65
    SAFE OPERATION 63 Keep Your Feet on the Footboards and Hands on the Handlebars Always ride with your feet on the footboards. If your feet touch the ground while you are moving, you could be injured. It is possible to have the rear wheel run over your foot. If you have a lot of motorcycle experience
  • 2012 Kawasaki KFX450R | Owners Manual - Page 66
    64 SAFE OPERATION Before Starting the Engine Three "musts" before starting the engine are: 1) Set the parking brake, 2) Put the transmission in neutral, Use the Parking Brake Always apply the parking brake before getting off your vehicle. If it should roll, it might be damaged or cause injury.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 67
    affect the handling of your ATV. See the Loading Information chapter of this manual for more detailed information. Kawasaki does not recommend that you modify your ATV in this ATV and should be installed and used according to instructions. If you have questions, consult an authorized ATV dealer. j
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    use it to make sure the ATV is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. j
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    loss of control, increasing your risk of an accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner's Manual for this vehicle. Always maintain proper tire pressure as described in the Owner
  • 2012 Kawasaki KFX450R | Owners Manual - Page 70
    68 SAFE OPERATION Riding Terrain Before riding in a new area be sure to check for hidden obstacles or hazards. Keep your speed down until you know the area well. You must know the land you intend to ride on and be familiar with your machine and its handling characteristics to have a safe and
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    large obstacles, such as large rocks or fallen trees. When you go over obstacles, always follow proper procedures as described in the Owner's Manual. WARNING HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction
  • 2012 Kawasaki KFX450R | Owners Manual - Page 72
    70 SAFE OPERATION Riding in Reverse Start the engine following the procedure in the "Starting the Engine" section. Before shifting into reverse, engage 1st gear. Then with the clutch lever pulled in push the reverse lock release lever and press down the shift pedal into reverse gear. Release the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 73
    SAFE OPERATION 71 WARNING HAZARD Inattentive operation in "R" (Reverse). Backing up without looking where you are going. WHAT CAN HAPPEN Inattentive operation in "R" (Reverse) could cause you to hit a person or obstacle behind you, resulting in severe personal injury or death. HOW TO AVOID THE
  • 2012 Kawasaki KFX450R | Owners Manual - Page 74
    72 SAFE OPERATION seat and shifting body weight onto the outside footboard, helps the rear wheels turn easier and improve front wheel steering. WARNING HAZARD Removing hands from handlebars or feet from footboards during operation. WHAT CAN HAPPEN Removing even one hand or foot can reduce your
  • 2012 Kawasaki KFX450R | Owners Manual - Page 75
    loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for climbing hills as described in the Owner's Manual. Always check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose surfaces. Shift your weight
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    74 SAFE OPERATION Don't attempt to climb hills that are too steep for the ATV or for your abilities. When climbing a hill, lean forward to keep the front wheels from lifting. On steeper hills you may need to stand and lean forward for even more weight transfer. The front wheels must be kept on the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 77
    TO AVOID THE HAZARD Never attempt to turn the ATV around on any hill until you have mastered the turning technique as described in this manual on level ground. Be very careful when turning on any hill. Rear brake application will brake the downhill wheels when climbing hills and so will
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    parking brake. Dismount on uphill side or to a side if pointed straight uphill. Turn the ATV around and remount, following the procedure described in this manual.
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    SAFE OPERATION 77 Antenna Flag In hilly country, use an antenna flag so others can see you coming from the other side of a hill or sand dune. Take extra care when approaching blind hill tops and corners. Traversing Hillsides When riding across the side of a hill, keep your body weight toward the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 80
    loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in this manual. Note: a special technique is required when braking as you go down a hill. Always check the terrain carefully before you start down any hill. Shift your
  • 2012 Kawasaki KFX450R | Owners Manual - Page 81
    SAFE OPERATION 79 WARNING HAZARD Applying brakes improperly. WHAT CAN HAPPEN Could cause ATV to overturn. HOW TO AVOID THE HAZARD Apply both front and rear breaks gradually. Be careful if the surface is loose; the tires may skid and braking effectiveness will be reduced. Turning while descending a
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    80 SAFE OPERATION Remember: żStop and look for obstacles before descending a hill. żGo straight downhill. żShift your weight to the rear. żGo slowly. żAvoid excessive use front brake. żIf you must turn, do so carefully and gradually, keeping your weight toward the top of the hill. Sliding and
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    SAFE OPERATION 81 WARNING HAZARD Skidding or sliding improperly. WHAT CAN HAPPEN You may lose control of this ATV. You may also regain traction unexpectedly, which may cause the ATV to overturn. HOW TO AVOID THE HAZARD Learn to safely control skidding or sliding by practicing at low speeds and on
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    82 SAFE OPERATION Riding in Water Choose a location to enter and exit the water where the banks are not too steep or slippery. Check the water before entering for rocks, holes or other obstacles which may cause you to overturn or become stuck or submerged. Observe the following rules for operating
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    SAFE OPERATION 83 WARNING HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operate this ATV in fast flowing water or in water deeper than the
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    84 MAINTENANCE AND ADJUSTMENT MAINTENANCE AND ADJUSTMENT The maintenance and adjustments outlined in this chapter must be carried out in accordance with the Periodic Maintenance Chart to keep the vehicle in good running condition. The initial maintenance is vitally important and must not be
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    make sure that the recommended maintenance is carried out according to the instructions in this Owner's Manual at your own expense. You should keep a maintenance record for Owner's Manual carefully and keep it valid by complying with the owner's obligations it contains. To obtain warranty service,
  • 2012 Kawasaki KFX450R | Owners Manual - Page 88
    86 MAINTENANCE AND ADJUSTMENT Among those acts presumed to constitute tampering are the acts listed below: Do not tamper with the original emission related parts: Fuel pump/Fuel injector Throttle body or internal parts Air cleaner element Spark plug Electronic control unit (ECU) Magneto ignition
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    addition to the following items, always perform the Daily Safety Checks listed in the HOW TO RIDE chapter. = Clean, adjust, lubricate, replace parts as necessary. D = Service to be performed by an authorized Kawasaki dealer or someone equally competent. ż = Emission related parts. FREQUENCY First
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    10 hrs. or 100 km (60 mi) of use OPERATION Every 10 days or 200 km (120 mi) of use Regular Service Every 30 days or 600 km (360 mi) of use Every 90 days of vehicle use or Every 1 700 km (1 100 year of mi) whichever
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    -inspect General lubrication* Bolts and nuts-tighten Drive chain lubrication condition-inspect* Drive chain slack-inspect* Drive chain wear-inspect* Drive chain guide wear-inspect* * Regular Service Every 10 days or 200 km (120 mi) of use Every 30 days or 600 km (360 mi) of use Every 90 days
  • 2012 Kawasaki KFX450R | Owners Manual - Page 92
    90 MAINTENANCE AND ADJUSTMENT Engine Oil In order for the engine, transmission and clutch to function properly, maintain the engine oil at the proper level, and change the oil and oil filter periodically. Not only do dirt and metal particles collect in the oil, but the oil itself loses its
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    MAINTENANCE AND ADJUSTMENT 91 crankcase, reinstall the drain plugs and refill with the specified amount of oil. Oil and/or Oil Filter Change The engine oil and/or oil filter should be changed periodically to ensure long engine life. Warm up the engine thoroughly so that the oil will pick up any
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    92 MAINTENANCE AND ADJUSTMENT WARNING HAZARD Improper disposal of used motor oil. WHAT CAN HAPPEN Used motor oil is a toxic substance, which can pollute the environment. HOW TO AVOID THE HAZARD Contact your local authorities for approved disposal methods and follow those methods at all times. the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 95
    MAINTENANCE AND ADJUSTMENT 93 • Replace the oil filter element with a new one. the oil filter cover with grease applied to a • Install new O-ring and tighten its bolts to the specified torque. Oil Filter Cover 9.8 N·m (1.0 kgf·m, 87 in·lb) the oil has completely drained out, install the • After
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    area. Viscosity: Capacity: j *Kawasaki Performance Oils and Lubricants have been specifically engineered for your vehicle. Consistent use of these products meets or exceeds warranty and service requirements and can help to extend the life of your Kawasaki.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 97
    MAINTENANCE AND ADJUSTMENT 95 Cooling System Radiator and Cooling Fan: WARNING Do not touch the radiator when it is hot, nor open the radiator cap. Hot coolant inside will cause you severe burns. Check and clean the grille and radiator fins for obstruction by insects or mud in accordance with the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 98
    96 MAINTENANCE AND ADJUSTMENT Coolant: Coolant absorbs heat from the engine and transfers it to the air at the radiator. If the coolant level becomes low, the engine overheats and may suffer damage. Check the coolant level each day before operating the vehicle, and replenish coolant if the level is
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    fuel tank, you need to remove the fuel tank to gain access for maintaining the spark plug. Ask your authorized dealer to have the plug serviced in accordance with the Maintenance Chart.
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    98 MAINTENANCE AND ADJUSTMENT Spark Plug Standard Plug NGK CPR8EB-9 or CPR9EB-9 Solid Post Type Plug Gap Tightening Torque 0.8 ∼ 0.9 mm (0.032 ∼ 0.035 in.) 13 N·m (1.3 kgf·m, 115 in·lb) Spark Plug Fitting j A. Spark Plug B. Fuel Tank the plug into the plug hole. • Insert Tighten the plug to the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 101
    and stick the throttle open. This could cause an accident. HOW TO AVOID THE HAZARD Clean the air cleaner regularly and according to the instructions in this section. j NOTICE A clogged air cleaner may allow dirt and dust to enter the engine causing excessive wear and possibly engine damage. The
  • 2012 Kawasaki KFX450R | Owners Manual - Page 102
    100 MAINTENANCE AND ADJUSTMENT Element Cleaning • Remove the seat. the air cleaner element up and take it out of • Pull the air cleaner housing. j A. Mud Guard Plate B. Air Cleaner Cover C. Snaps A. Element B. Air Cleaner Housing • Remove the mud guard plate. NOTE żThis mud guard plate
  • 2012 Kawasaki KFX450R | Owners Manual - Page 103
    MAINTENANCE AND ADJUSTMENT 101 WARNING HAZARD Dirt or dust allowed into the throttle body. WHAT CAN HAPPEN Can cause the throttle to stick open. This could cause an accident. HOW TO AVOID THE HAZARD Be sure to cover the air cleaner opening to the throttle body after removing the element. Clean the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 104
    102 MAINTENANCE AND ADJUSTMENT the element frame to clean the element • Remove in a bath of biodegradable foam air filter cleaner using a soft bristle brush. NOTE żReplace the element after cleaning it five times or if it is damaged. cleaning, saturate the element with a • After biodegradable foam
  • 2012 Kawasaki KFX450R | Owners Manual - Page 105
    MAINTENANCE AND ADJUSTMENT 103 Spark Arrester This vehicle is equipped with a spark arrester approved for off-road use by the U.S. Forest Service. It must be properly maintained to ensure its efficiency. In accordance with the Periodic Maintenance Chart, clean the spark arrester. WARNING HAZARD
  • 2012 Kawasaki KFX450R | Owners Manual - Page 106
    104 MAINTENANCE AND ADJUSTMENT Spark Arrester Cleaning WARNING HAZARD Hot muffler. WHAT CAN HAPPEN Can burn your hands. HOW TO AVOID THE HAZARD Wear gloves while cleaning the spark arrester. The engine must be running during this procedure. j • Remove the rear cap of the muffler. A. B. C. D.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 107
    MAINTENANCE AND ADJUSTMENT 105 the spark arrester and clean in a bath of • Remove high-flash point solvent and if necessary use a fine wire brush to gently remove any particles in the screen. WARNING HAZARD Cleaning the spark arrester near combustible materials. WHAT CAN HAPPEN Can cause a fire
  • 2012 Kawasaki KFX450R | Owners Manual - Page 108
    106 MAINTENANCE AND ADJUSTMENT the engine. • Stop Install the spark arrester in place. • Reinstall the rear end cap. • Throttle Cable There must be free play in the throttle mechanism. Measure the distance the throttle lever moves before the engine begins to pick up speed. Free play should be 2 ∼ 3
  • 2012 Kawasaki KFX450R | Owners Manual - Page 109
    MAINTENANCE AND ADJUSTMENT 107 Reverse Lock Release Cable There must be free play in the reverse lock release system. Determine the amount of the release cable play at the release lever. Push the lever until resistance is felt; the amount of the lever is equivalent to that of cable play. The proper
  • 2012 Kawasaki KFX450R | Owners Manual - Page 110
    108 MAINTENANCE AND ADJUSTMENT the adjuster until the cable has the proper • Turn amount of play. • Tighten the locknut after adjustment. Clutch Due to friction plate wear and clutch cable stretch over a long period of use, the clutch must be adjusted in accordance with the Periodic Maintenance
  • 2012 Kawasaki KFX450R | Owners Manual - Page 111
    MAINTENANCE AND ADJUSTMENT 109 j A. Clutch Lever B. 5 ∼ 10 mm (0.2 ∼ 0.4 in.) A. Knurled Adjuster B. Adjusting Nut C. Locknut If the play is incorrect, adjust the lever play as follows. Adjustment the knurled adjuster so that the clutch lever • Turn will have 5 ∼ 10 mm (0.2 ∼ 0.4 in.) of free
  • 2012 Kawasaki KFX450R | Owners Manual - Page 112
    110 MAINTENANCE AND ADJUSTMENT If the knurled adjuster at the clutch lever has reached its limit, use the adjusting nut next to the knurled adjuster as follows. Turn in the knurled adjuster all the way. Loosen the locknut of the adjusting nut and turn the adjusting nut so that the clutch lever play
  • 2012 Kawasaki KFX450R | Owners Manual - Page 113
    the engine sprocket and lock the rear wheels. This can cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Inspect and service the chain regularly and according to the instructions in this section. j
  • 2012 Kawasaki KFX450R | Owners Manual - Page 114
    112 MAINTENANCE AND ADJUSTMENT j A. 40 ∼ 50 mm A. Axle Shaft Housing B. Clamp Bolts C. Wrench Chain Slack Adjustment the clamp bolts at the end of the swingarm. • Loosen Put the wrench provided in the tool kit to the axle • shaft housing and turn it forward or rearward until the drive chain has
  • 2012 Kawasaki KFX450R | Owners Manual - Page 115
    pin to pin center of the 21st pin. Since the chain may wear unevenly, take measurements at several places. If the length exceeds the service limit, the chain should be replaced. j Tightening Torque Clamp Bolts: 32 N·m (3.3 kgf·m, 24 ft·lb) WARNING HAZARD Loose swingarm clamp bolts. WHAT CAN HAPPEN
  • 2012 Kawasaki KFX450R | Owners Manual - Page 116
    sprockets replaced by an authorized Kawasaki dealer. Lubrication the rear of the vehicle on a stable stand • Support with both rear wheels off the ground. Turn the • wheels slowly while oiling the chain. Use NOTE żSprocket wear is exaggerated for illustration. See Service Manual for wear limits.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 117
    MAINTENANCE AND ADJUSTMENT 115 Sprocket Cover Do not operate this vehicle without the sprocket cover installed and in good condition. WARNING HAZARD Missing sprocket cover. WHAT CAN HAPPEN Can cause the rider's clothing or body to become entangled in the chain and sprocket. HOW TO AVOID THE HAZARD
  • 2012 Kawasaki KFX450R | Owners Manual - Page 118
    116 MAINTENANCE AND ADJUSTMENT Idle Adjustment Idle adjustment is done with the idle adjusting/choke knob. Adjustment WARNING HAZARD Hot engine. WHAT CAN HAPPEN Can burn your hands. HOW TO AVOID THE HAZARD Never touch a hot engine during idle adjustment. the idle speed to the specified speed by •
  • 2012 Kawasaki KFX450R | Owners Manual - Page 119
    MAINTENANCE AND ADJUSTMENT 117 to have the knob fully pushed-in. With the knob pulled-out, you cannot adjust the idling. Fuel Tank Vent The fuel tank vent hose must be routed as specified. The engine may stall or lose power if the fuel tank vent is plugged or if the vent hose is pinched. Inspect
  • 2012 Kawasaki KFX450R | Owners Manual - Page 120
    118 MAINTENANCE AND ADJUSTMENT Brakes Disc and brake pad wear is automatically compensated for and has no effect on the brake lever or pedal action. There are no parts that require adjustment on the brakes except brake lever position. WARNING HAZARD Air in brake line. WHAT CAN HAPPEN Can make the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 121
    MAINTENANCE AND ADJUSTMENT 119 WARNING HAZARD Contaminated brake fluid. WHAT CAN HAPPEN Can reduce braking performance or cause brake failure, resulting in an accident. HOW TO AVOID THE HAZARD Do not use brake fluid from a container that has been left open or that has been unsealed for a long time.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 122
    120 MAINTENANCE AND ADJUSTMENT j A. Rear Reservoir B. Lower Level Line A. Front Reservoir B. Upper Level Line the level is low, fill the reservoir to the upper level • If line with the same type and brand of fluid that is already in the reservoir. Inside the reservoir is a stepped line showing the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 123
    MAINTENANCE AND ADJUSTMENT 121 Fluid Change Have the brake fluid changed by an authorized Kawasaki dealer. Parking Brake The parking brake needs proper tension on the cable to hold the vehicle from rolling while parked. In accordance with the Periodic Maintenance Chart, check the cable tension as
  • 2012 Kawasaki KFX450R | Owners Manual - Page 124
    122 MAINTENANCE AND ADJUSTMENT Brake Light Switch Only the switch at the rear brake pedal can be adjusted. When the brake pedal is depressed, the brake light goes on. The brake light switch should be inspected in accordance with the Periodic Maintenance Chart. The brake light switch of the front
  • 2012 Kawasaki KFX450R | Owners Manual - Page 125
    MAINTENANCE AND ADJUSTMENT 123 the light does not turn on as above, check the • If bulb and if necessary, adjust the brake light switch. Adjustment adjust the brake light switch (located near the • To brake pedal), move the switch forward or rearward by turning the adjusting nut. NOTICE To avoid
  • 2012 Kawasaki KFX450R | Owners Manual - Page 126
    vehicle and possibly result in a loss of control. żInstallation of tubeless tires on rims requires compressed air and is normally recommended as a dealer service operation. However, a tube can be inserted into the tire by the operator as an emergency repair. j Maximum Tire Air Pressure for Seating
  • 2012 Kawasaki KFX450R | Owners Manual - Page 127
    an accident. HOW TO AVOID THE HAZARD Always use the size and type tires specified in the Owner's Manual for this vehicle. Always maintain proper tire pressure as described in this Owner's Manual. A. Tire Depth Gauge Minimum Tread Depth Front Tire 3 mm (0.12 in.) Rear Tire 3 mm (0.12 in.) Tightening
  • 2012 Kawasaki KFX450R | Owners Manual - Page 128
    front suspension arms (4 pieces), and tie rod ends (4 pieces), for cracks, holes, damage or deterioration. If there is any indication of these troubles in one of them, have the joint boot replaced by an authorized Kawasaki dealer. • high spots indicate internal damage, requiring tire replacement
  • 2012 Kawasaki KFX450R | Owners Manual - Page 129
    MAINTENANCE AND ADJUSTMENT 127 Suspension The front and rear shock absorbers can be adjusted by changing the spring preload for various riding and loading conditions. If the spring action feels too soft or too stiff, have it adjusted by an authorized Kawasaki dealer. Headlight Beam • The
  • 2012 Kawasaki KFX450R | Owners Manual - Page 130
    128 MAINTENANCE AND ADJUSTMENT Battery The battery is located below the radiator. DANGER HAZARD Batteries contain sulfuric acid. Batteries produce hydrogen gas. WHAT CAN HAPPEN Sulfuric acid can cause burns. Hydrogen gas can cause an explosion. HOW TO AVOID THE HAZARD Read and understand the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 131
    type, and the sealing strip should not be removed at any time after the specified electrolyte has been installed in the battery for initial service. It is not necessary to check the battery electrolyte level or add distilled water. Battery Installation the battery in place. • Put connect the cable
  • 2012 Kawasaki KFX450R | Owners Manual - Page 132
    130 MAINTENANCE AND ADJUSTMENT However, in order to maximize battery life and ensure that it will provide the power needed to start your vehicle you must properly maintain the battery's charge. When used regularly, the charging system in your vehicle helps keep the battery fully charged. If your
  • 2012 Kawasaki KFX450R | Owners Manual - Page 133
    install a conventional battery on this vehicle, or the electrical system cannot work properly. NOTE żIf you charge the sealed battery, never fail to observe the instructions shown on the label on the battery.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 134
    accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. WHAT CAN HAPPEN Could cause health problem. HOW TO AVOID THE HAZARD Wash hands after handling battery. Fuse The main fuse and the fuses for the radiator fan and fuel pump
  • 2012 Kawasaki KFX450R | Owners Manual - Page 135
    MAINTENANCE AND ADJUSTMENT 133 j A. Front Cover B. Screws A. B. C. D. Radiator Fuse Fuel Pump Fuse Main Fuse Vinyl Bag and remove the fuse case to inspect each • Pull fuse.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 136
    134 MAINTENANCE AND ADJUSTMENT General Lubrication Lubricate the points shown below, with either motor oil or regular grease, in accordance with the Periodic Maintenance Chart or whenever the vehicle has been operated under wet or rainy conditions, and especially after using a high-pressure spray
  • 2012 Kawasaki KFX450R | Owners Manual - Page 137
    around the vehicle chassis, engine, and exhaust. WHAT CAN HAPPEN Build-up of debris or flammable material in and around the vehicle can cause mechanical problems and increase the risk of fire. HOW TO AVOID THE HAZARD When operating the vehicle in conditions that allow debris or flammable material to
  • 2012 Kawasaki KFX450R | Owners Manual - Page 138
    136 MAINTENANCE AND ADJUSTMENT Semi-gloss Finish To clean the semi-gloss finish; When washing the vehicle, always use a mild neutral detergent and water. The semi-gloss finish effect may be lost when the finish is excessively rubbed. If any doubt, consult an authorized Kawasaki dealer. the brakes
  • 2012 Kawasaki KFX450R | Owners Manual - Page 139
    137 Bolt and Nut Tightening Every day before riding, check the tightness of the nuts and bolts listed here. Please refer to the Service Manual or ask your authorized dealer for the torque values. j 1. Front Shock Absorber Mounting Bolts and Nuts 2. Handlebar Clamp Bolts 3. Clutch Lever Pivot Nut
  • 2012 Kawasaki KFX450R | Owners Manual - Page 140
    138 MAINTENANCE AND ADJUSTMENT j 17. 18. 19. 20. 21. Chain Adjuster Clamp Bolts Muffler Mounting Bolts Rear Shock Absorber Mounting Bolts and Nuts Exhaust Pipe Holder Nuts Throttle Case Screws 22. 23. 24. 25. Brake Lever Pivot Nut Brake Pedal Bolt Swing Arm Pivot Nuts Rear Frame Bolts and Nuts
  • 2012 Kawasaki KFX450R | Owners Manual - Page 141
    STORAGE 139 STORAGE Preparation for Storage • Empty the fuel tank. WARNING HAZARD Draining the fuel system without following proper precautions. WHAT CAN HAPPEN Gasoline is extremely flammable and can be explosive under certain conditions. A fire or explosion can cause severe injury or death. HOW
  • 2012 Kawasaki KFX450R | Owners Manual - Page 142
    on all unpainted metal surfaces to pre• Spray vent rusting. Avoid getting oil on rubber parts or in j NOTE żAsk an authorized dealer for this service since the fuel tank needs to be removed as an access. • • the brakes. Lubricate all the cables. Remove the battery, and store it where it
  • 2012 Kawasaki KFX450R | Owners Manual - Page 143
    STORAGE 141 NOTICE Keep the battery well charged during cold weather so that the electrolyte does not freeze and crack open the battery. The more discharged a battery becomes, the more easily it freezes. a plastic bag over the muffler to prevent mois• Tie ture from entering. a cover over the
  • 2012 Kawasaki KFX450R | Owners Manual - Page 144
    142 TRANSPORTING THE ATV TRANSPORTING THE ATV Note the following points for transporting the vehicle. Check that the vent hose for the fuel tank is properly routed. • WARNING A. Filler Cap B. Fuel Tank Vent Hose HAZARD Transporting this ATV tipped up on its rear end. WHAT CAN HAPPEN Can cause
  • 2012 Kawasaki KFX450R | Owners Manual - Page 145
    TROUBLESHOOTING GUIDE 143 TROUBLESHOOTING GUIDE stop switch "OFF" • Engine failed • Fuse leads do not make good electrical contact • Battery with battery terminals. • Battery discharged Starter Motor Not Rotating overheated • Engine ż
  • 2012 Kawasaki KFX450R | Owners Manual - Page 146
    144 TROUBLESHOOTING GUIDE oil incorrect • Engine Water in fuel • j
  • 2012 Kawasaki KFX450R | Owners Manual - Page 147
    Am I Responsible For? You are responsible for maintaining your vehicle according to the maintenance schedule shown in this owner's manual. You are responsible for notifying your dealer immediately if there is a problem, and you, as the owner, will need to authorize the dealer to inspect the unit.
  • 2012 Kawasaki KFX450R | Owners Manual - Page 148
    , be sure to record your service in the Maintenance Record section of this Owner's Manual. Keep all receipts for the service and/or items necessary to perform vehicle if there is a failure, investigating the cause of the problem, and getting any needed authorization from Kawasaki if the repair is
  • 2012 Kawasaki KFX450R | Owners Manual - Page 149
    YOUR WARRANTY/OWNER SATISFACTION 147 How Do I Get Warranty Service? If there is a problem with your vehicle within the limited warranty period, you will need to schedule a service appointment and provide any maintenance records to an authorized Kawasaki dealer for inspection and diagnosis. You can
  • 2012 Kawasaki KFX450R | Owners Manual - Page 150
    ? This owner's manual should answer most of your questions about your Kawasaki. Your Kawasaki dealer should either be able to answer any other questions you might have immediately or be able to find the answer for you. Please send your correspondence to:. Consumer Services Kawasaki Motors Corp
  • 2012 Kawasaki KFX450R | Owners Manual - Page 151
    ENVIRONMENTAL PROTECTION 149 ENVIRONMENTAL PROTECTION Kawasaki subscribes to the guidelines of Tread Lightly! a program dedicated to protecting the great outdoors through education and fostering responsible enjoyment of public lands. When using your Kawasaki All Terrain Vehicle (ATV), please follow
  • 2012 Kawasaki KFX450R | Owners Manual - Page 152
    150 MAINTENANCE RECORD MAINTENANCE RECORD Owner Name...Address ...Phone Number ...Engine Number ...Vehicle Number...Key Code ...Selling Dealer Name ...Address ...Phone Number ...Warranty Start Date ...Note: Keep this information and a spare key in a secure location. Date Traveled Distance
  • 2012 Kawasaki KFX450R | Owners Manual - Page 153
    MAINTENANCE RECORD 151 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki KFX450R | Owners Manual - Page 154
    152 MAINTENANCE RECORD Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki KFX450R | Owners Manual - Page 155
    MAINTENANCE RECORD 153 Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki KFX450R | Owners Manual - Page 156
    154 MAINTENANCE RECORD Date Traveled Distance Maintenance Performed Dealer Name Dealer Address
  • 2012 Kawasaki KFX450R | Owners Manual - Page 157
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