2005 Yamaha Motorsports VK 540 lll Owners Manual - Page 52

2005 Yamaha Motorsports VK 540 lll Manual

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ESU01645 V-belt replacement WARNING @ G G When replacing the V-belt, make sure that the two spacers 1 are installed between the secondary fixed sheave and the secondary sliding sheave. If the spacers are not positioned correctly, the Vbelt clutch engagement speed will be changed and the snowmobile may move unexpectedly when the engine is started. Have a Yamaha dealer replace the V-belt and adjust the gap between the secondary fixed sheave and the secondary sliding sheave. Serious injury can occur from the sudden release of spring tension during sheave disassembly. @ CAUTION: @ To ensure proper clutch performance as the V-belt wears, it is necessary to adjust the gap between the secondary fixed sheave and secondary sliding sheave by changing the positions of the spacers. Have a Yamaha dealer make this adjustment. @ CD-21E Belt width Spacer position 34.4 mm (1.35 in) 33.4 mm (1.31 in) 32.4 mm (1.28 in) 2 spacers between the sheaves CD-05E 1 spacer between the sheaves No spacer between the sheaves 34.4 mm (1.35 in) 31.4 mm (1.24 in) New belt width Belt wear limit width 8-11

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8-11
ESU01645
V-belt replacement
WARNING
@
●
When replacing the V-belt, make sure that the two
spacers
1
are installed between the secondary
fixed sheave and the secondary sliding sheave.
If the spacers are not positioned correctly, the V-
belt clutch engagement speed will be changed
and the snowmobile may move unexpectedly
when the engine is started.
●
Have a Yamaha dealer replace the V-belt and
adjust the gap between the secondary fixed
sheave and the secondary sliding sheave.
Serious injury can occur from the sudden release
of spring tension during sheave disassembly.
@
CAUTION
:
@
To ensure proper clutch performance as the V-belt
wears, it is necessary to adjust the gap between the
secondary fixed sheave and secondary sliding
sheave by changing the positions of the spacers.
Have a Yamaha dealer make this adjustment.
@
CD-21E
CD-05E
Belt
width
34.4 mm (1.35 in)
33.4 mm (1.31 in)
32.4 mm (1.28 in)
Spacer
position
2 spacers between
the sheaves
1 spacer between
the sheaves
No spacer between
the sheaves
New belt width
34.4 mm (1.35 in)
Belt wear limit width
31.4 mm (1.24 in)