2005 Yamaha Motorsports VK 540 lll Owners Manual
2005 Yamaha Motorsports VK 540 lll Manual
2005 Yamaha Motorsports VK 540 lll manual content summary:
- 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 1
SNOWMOBILE OWNER'S MANUAL VK540EK LIT-12628-02-34 8AC-28199-1B - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 2
- 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 3
A ESU02860 MACHINE IDENTIFICATION Identification number records A. FRAME NUMBER: CZ-01E B B. ENGINE NUMBER (PRIMARY ID): CZ-01E C. KEY NUMBER: CZ-01E C Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering spare parts from a - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 4
and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic the recommended maintenance schedules and operating instructions contained within this manual. VK540EK OWNER'S MANUAL ©2004 by Yamaha Motor Corporation, - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 5
when resold. @ Particularly important information is distinguished in this manual by the following notations. The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING @ Failure to follow WARNING instructions could result in severe injury or death to the snowmobile - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 6
ESU00030 CONTENTS YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY ...1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...1-4 LOCATION OF THE IMPORTANT LABELS...2-1 SAFETY INFORMATION ...3-1 DESCRIPTION ...4-1 CONTROL FUNCTIONS ...5-1 Main switch...5-1 Starter lever (choke) ...5-1 Throttle lever - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 7
adjustment ...8-21 Lubrication ...8-22 Headlight bulb replacement...8-23 Headlight beam adjustment...8-23 Battery ...8-24 Fuse replacement...8-25 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 8
ESU00040 1- YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY CW-01E 1-1 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 9
CW-02E 1-2 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 10
CW-03E 1-3 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 11
ESU04280 YAMAHA EXTENDED SERVICE (Y.E.S.) CW-06E 1-4 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 12
operating this snowmobile. NOTE: @ Maintain or replace safety and instruction labels, as necessary. @ 1 WARNING SEVERE INJURY OR DEATH or Low) before moving. D R L DRIVE SELECT LEVER • Read owner's manual carefully before operating. • Before moving the drive select lever, make sure that - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 13
the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the Owner's Manual and all labels before operating this snowmobile. Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 14
7. Handle fuel with care; it is HIGHLY FLAMMABLE. G Never add fuel when the engine is running or hot. Allow the engine to cool for several minutes after running. G Use an approved fuel container. G Fill the fuel tank outdoors with extreme care. Never remove the fuel cap indoors. Never fill the fuel - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 15
an enclosed space. 3. Always refer to the "STORAGE" section if the snowmobile is to be stored for an extended period. 4. Maintain or replace safety and instruction labels, as necessary. 3-3 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 16
ESU00120 4- DESCRIPTION 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O P Windshield Steering handlebar Seat Drive track Slide rail suspension Frame Telescopic strut suspension Skis Headlight Engine compartment plate Shroud Tail/brake light Snow flap Tow hitch Storage compartment Headlight - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 17
ESU00130 5- CONTROL FUNCTIONS ESU00180 Main switch The main switch controls the following items. 1 "OFF" The ignition circuit is switched off. The key can be removed only in this position. 2 "ON" The ignition circuit is switched on. The engine can be started. NOTE: @ The headlight, meter - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 18
malfunction has been corrected and that the engine can be operated without a problem before restarting the engine. @ CA-04E B Mode A Item Throttle switch Running On Off Run C Trouble Off Off Stop C È É Ê 1 2 3 4 a b Idling/starting Running Trouble Carburetor switch Throttle switch Throttle - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 19
end does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service. @ 5-3 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 20
ESU00341 Parking brake button When parking the snowmobile or starting the engine, apply the parking brake. Squeeze the brake lever 1, push and hold the parking brake button 2 down 3, and then release the brake lever. To release the parking brake, squeeze the brake lever. WARNING @ G G Always set - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 21
ESU00390 Headlight beam switch Push the headlight beam switch to change the headlight beam to high or low. 1 2 3 4 Headlight beam switch Push High beam Low beam ESU00401 Headlight adjusting knob Use the headlight adjusting knob to adjust the headlight vertically. Headlight beam moves: 1 Up 2 Down - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 22
WARNING @ G G G @ Do not drive the snowmobile with the shroud open, unlatched, or removed. Keep your body and clothing away from rotating parts when servicing with the shroud open. Do not touch the hot muffler and engine during or immediately after operation. ESU00521 Drive guard The drive guard - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 23
ESU00641 Engine compartment plates This snowmobile is equipped with an engine compartment plate 1 in the shroud that can be opened and engine compartment plates 2 in the belly pan that can be removed to cool down the engine. CAUTION: @ G G Make sure that the engine compartment plate in the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 24
ESU00712 Tow hitch Use the tow hitch within the specified weight limits. 1 Tow hitch Tow weight limit: 120 kg (265 lb) Vertical weight limit: 15 kg (33.1 lb) CAUTION: @ Avoid towing for long periods under 10 km/h (6.2 mph) to prevent early wear of the V-belt. @ 5-8 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 25
ESU00720 6- PRE-OPERATION CHECKS NOTE: @ Pre-operation checks should be made each time the snowmobile is used. @ WARNING @ The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 26
CAUTION: @ G G G G @ Oxygenated fuels (gasohol) containing a maximum 5% of ethanol can be used, although richer jetting may be required to prevent engine damage. Consult a Yamaha dealer. Gasohol containing methanol is not recommended. Make sure that snow or ice do not enter the fuel tank when - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 27
ESU00890 Throttle override system (T.O.R.S.) Check the T.O.R.S. for proper operation. WARNING @ When checking T.O.R.S.: G Make sure that the parking brake is applied. G Make sure that the throttle lever moves smoothly. G Do not run the engine up to clutch engagement r/min. Otherwise, the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 28
proper braking performance, inspect the brake for wear. (See page 8-14 for more details.) WARNING @ Do not operate the snowmobile if you find any problems in the brake system. You could lose braking ability, which could lead to an accident. Ask a Yamaha dealer to inspect and repair the brake - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 29
ESU03990 Drive guard Check the drive guard mounts for damage. Make sure that the wing bolt is tightened securely and the drive guard is firmly in place. ESU00970 Drive track Check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (See pages 8-18-8-20 for more - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 30
ESU01020 Skis and ski runners Check the skis and ski runners for wear and damage. Replace if necessary. Ski runner wear limit a: 8 mm (0.31 in) Ski wear limit b: 25 mm (0.98 in) CAUTION: @ Avoid scratching the skis when loading and unloading the snowmobile, when riding in areas with little or no - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 31
ESU01111 Tool kit and recommended equipment It is good practice to carry the tool kit, spare parts, and other necessary equipment with you while riding the snowmobile so that minor repairs can be done if necessary. The following should be carried at all times: G Tool kit G Flashlight G Roll of - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 32
ESU01120 7- OPERATION ESU01140 Starting the engine WARNING @ G G @ Be sure to check the "SAFETY INFORMATION" section carefully before starting the engine. Make sure that the parking brake is applied. NOTE: @ Make sure that the engine stop switch is in the on position. @ 1. Fully open the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 33
ESU01202 Emergency engine starting 1. Proceed with item 1. in "Starting the engine". 2. Turn the main switch to the "ON" position. 1 "ON" 3. Pull slowly on the recoil starter until it is engaged, then pull it briskly. After the engine starts, put the starter lever (choke) in the half-open position. - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 34
riding safely. Before operating the snowmobile, read this Owner's Manual completely and understand the operation of the controls. Pay particular area before trying more difficult terrain. Set the parking brake and follow the instructions on page 7-1 to start the engine. Once the engine has warmed up, - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 35
G Improper use of the brake can cause the drive track to lose traction, reduce control, and increase the possibility of an accident. Riding uphill @ Turning You should practice first on gentle slopes. Try more difficult climbs only after you have developed your skill. As you approach a hill, - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 36
Riding downhill When riding downhill, keep speed to a minimum. It is important to apply just enough throttle to keep the clutch engaged while descending the hill. This will allow you to use engine compression to help slow the snowmobile, and to keep the snowmobile from rolling freely down the hill. - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 37
Hard-packed snow It can be more difficult to negotiate on hard-packed snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow. Avoid rapid acceleration, turning, and braking. @ WARNING Drive track damage or failure could result in loss of - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 38
ESU02510 Maximizing drive track life Recommendations Track tension During initial break-in, the new drive track will tend to stretch quickly as the track settles. Be sure to correct the track tension and alignment frequently. (See pages 8-18-8-20 for adjustment procedures.) A loose track can slip ( - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 39
ESU03381 Driving WARNING @ Be sure to read the "SAFETY INFORMATION" and "Riding your snowmobile" sections carefully before operating the snowmobile. @ NOTE: @ Make sure that the engine is warmed up enough before riding. @ 1. Select the desired operating position by moving the drive select - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 40
6. Apply the parking brake - squeeze the brake lever, push and hold the parking brake button down, and then release the brake lever. ESU01360 Stopping the engine Turn the main switch to the "OFF" position to stop the engine. 1 "OFF" WARNING @ G G Push down the engine stop switch to stop the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 41
ESU01380 Transporting When transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: G Make sure that the fuel level in the fuel tank is lower than the bottom of the carburetors. Otherwise, the vibration and bumps from the road - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 42
∗ Repair if necessary. Check operation. ∗ Repair if necessary. Whenever operating condition (elevation/temperature) is changed. G G G G G G 6-2 5-3 5-2, 6-3 5-2, 6-2 8-10 ∗ It is recommended that these items be serviced by a Yamaha dealer. ∗∗ Apply "initial 1 month or 400 km (250 mi, 20 hr)". 8-1 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 43
8-13 6-6 Brake and parking brake Drive chain oil Drive chain Skis and ski runners Steering system Lights Battery G ∗ It is recommended that these items be serviced by a Yamaha dealer. ∗∗ Apply "initial 1 month or 400 km (250 mi, 20 hr)". 8-2 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 44
equipment Make sure that the shroud latches are hooked. Check tightness. ∗ Repair if necessary. Check for proper placement. ∗ It is recommended that these items be serviced by a Yamaha dealer. ∗∗ Apply "initial 1 month or 400 km (250 mi, 20 hr)". 8-3 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 45
NOTE: @ If you do not have a torque wrench available during a service operation requiring one, take your snowmobile to a Yamaha dealer to check the torque intake track air leak or carburetion problem for that cylinder. Do not attempt to diagnose such problems yourself. Instead, take the snowmobile - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 46
Spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short, spark plug fouling and poor - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 47
ESU01471 Throttle cable adjustment CAUTION: @ Be sure to adjust the engine idle speed first. @ 1. Loosen the locknut. 2. Turn the adjuster in or out until the proper throttle lever free play is achieved. Throttle lever free play a: 1.0-2.0 mm (0.04-0.08 in) 1 Locknut 2 Adjuster 3. Tighten the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 48
ESU01523 Carburetor adjustment CAUTION: @ G G @ Be sure to have a Yamaha dealer make this adjustment. Make sure that the carburetor silencer is installed before running to prevent engine damage. Under some operating conditions, the carburetor setting may have to be changed due to air - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 49
Main jet replacement Replace the main jet according to the setting chart which is available at a Yamaha dealer. WARNING @ G G G @ Never remove the drain plug or the float chamber while the engine is hot. Fuel will flow out from the float chamber which could ignite and cause injury. Place a rag - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 50
is less air as altitude increases. Less air means less oxygen available for combustion. Your snowmobile can be adjusted to overcome most of the problems found in high altitude riding. Carburetor adjustments are the most important. Less air at high altitude makes the air/fuel ratio too rich, which - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 51
ESU01621 Checking the fan belt deflection 1. Remove the fan cover. 2. Measure the fan belt deflection by applying 50 N (5 kg, 11 lb) of force at the center of belt. 1 Deflection 2 50 N (5 kg, 11 lb) Standard belt deflection: 8 mm (0.31 in) / 50 N (5 kg, 11 lb) If the deflection exceeds the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 52
ESU01645 V-belt replacement WARNING @ G G When replacing the V-belt, make sure that the two spacers 1 are installed between the secondary fixed sheave and the secondary sliding sheave. If the spacers are not positioned correctly, the Vbelt clutch engagement speed will be changed and the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 53
NOTE: @ Apply the parking brake before replacing the V-belt. @ 1. Remove the drive guard. 2. Rotate the secondary sliding sheave clockwise 1 and push 2 it so that it separates from the secondary fixed sheave. 3. Pull 3 the V-belt up over the secondary fixed sheave. 4. Remove the V-belt from the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 54
ESU01674 Checking the drive chain housing oil level and the drive chain tension Oil level check 1. Check the oil level by removing the oil level check bolt 1 and filler cap 2. The oil level is correct if a small amount of oil flows out of the oil level check hole. 2. If no oil flows out of the oil - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 55
ESU01762 Checking the brake pads Check the brake pads for wear by measuring the thickness of each pad. If the brake pads reach the wear limit, have a Yamaha dealer replace them. Wear limit a: 9.5 mm (0.37 in) Adjustment This snowmobile has a self-adjusting brake caliper. No adjustment is necessary - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 56
Spring preload adjustment The spring preload can be adjusted by turning the adjuster 1. A CD-13E Spring adjuster position Preload È Standard (front) 1 Soft 2 3 3 4 5 Hard B CD-14E Spring adjuster position Preload É Standard (rear) 1 Soft 2 3 4 4 5 6 7 Hard WARNING @ This shock - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 57
Extension spring preload adjustment Adjust the extension spring preload by turning the adjuster 1. CD-22E Adjuster Preload Snow condition a Standard length Turn in Hard Icy 16 mm (0.63 in) Turn out Soft Soft CAUTION: @ Be sure the left and right extension spring preloads are the same. Uneven - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 58
ESU01973 Rear suspension full rate adjustment The total suspension spring rate and damping characteristics can be adjusted by changing the installed position of the shock absorber. WARNING @ Be sure to have a Yamaha dealer make this adjustment. @ CD-07E Installation position Spring rate and - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 59
to allow the drive track to spin, a suitable stand must be used to support the rear of the snowmobile. Never allow anyone to hold the rear of the is damaged to the depth where fabric reinforcement material is visible or support rods are broken. Otherwise, track damage or failure could result in - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 60
Drive track adjustment WARNING @ G G G @ Be sure to have a Yamaha dealer make this adjustment. Support the snowmobile securely on a suitable stand before working underneath the snowmobile. Operate the engine in a well-ventilated area. 1. Lift the rear of the snowmobile onto a - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 61
6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. Rear axle tightening torque: 80 Nm (8.0 m·kgf, 58 ft·lb) ESU02000 Ski alignment 1. Turn the handlebar so the skis face straight ahead. 2. Check the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 62
ESU02011 Handlebar adjustment 1. Remove the handlebar cover 1. 2. Loosen the handlebar bolts. Move the handlebar up or down to adjust the handlebar height to the desired position. 3. Tighten the handlebar bolts and install the handlebar cover. Handlebar bolt tightening torque: 15 Nm (1.5 m·kgf, 11 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 63
ESU02042 Lubrication Lubricate the following points. Lubricant:Low-temperature grease 1 Brake/throttle cable ends WARNING @ Apply a dab of grease onto the cable ends only. Do not grease the brake and throttle cables themselves because they could become frozen, which could cause loss of control. @ - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 64
ESU02112 Headlight bulb replacement 1. Lift up the shroud. 2. Disconnect the lead coupler. 3. Remove the socket cover and bulb set spring. 1 Socket cover 4. Remove the bulb. WARNING @ Keep flammable products or your hands away from the hot bulb until it cools down. @ 5. Install the new bulb. - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 65
ESU02130 Battery Replenishing the battery fluid 1. Check the fluid level. The level should be between the upper and lower level marks. a "UPPER LEVEL" b "LOWER LEVEL" 2. Add only distilled water if necessary. CAUTION: @ Normal tap water contains minerals which are harmful to a battery; therefore - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 66
ESU03071 Fuse replacement WARNING @ Be sure to use the specified fuse. A wrong fuse will cause electrical system damage and A FIRE HAZARD. @ CAUTION: @ Make sure that the main switch is turned off to prevent accidental short circuiting. @ 1. Lift up the shroud. 2. Replace the blown fuse with - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 67
ESU02773 9- TROUBLESHOOTING A. Engine turns over but does not start 1. Fuel system No fuel supplied a Yamaha dealer to inspect. 2. Discharged battery...Check battery fluid and charge battery. 3. Engine trouble ...Check B above. D. Engine power is low 1. Faulty spark plugs ...Clean or replace the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 68
...Ask a Yamaha dealer to inspect. H. V-belt slips or burns 1. Oily or dirty V-belt or primary and secondary sheave assembly surfaces ...Clean. 2. Problem with the driveline ...See G above. I. Engine does not upshift or downshift properly or engages harshly 1. Worn or damaged V-belt ...Replace the - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 69
snowmobile and check the fluid level. Add only distilled water if necessary. (See the "Battery- Replenishing the battery fluid" section on page 8-24 for instructions.) After checking the fluid level, fully charge the battery. Store it in a cool, dry place that is above 0 °C (32 °F), but less than 30 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 70
. @ CAUTION: @ Do not charge the battery quickly. Charge the battery for 10 hours at 1.6 amperes. @ Returning to service after storage When returning your snowmobile to service, reinstall the V-belt and adjust the drive track. Before installing the battery, have a Yamaha dealer inspect and fully - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 71
535 cm3 73.0 × 64.0 mm (2.87 × 2.52 in) 1,200 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, B38-34 × 1 Unleaded gasoline R+M ; 88 or higher 2 Electric starter and manual with recoil starter Pump octane Starting system 11-1 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 72
ESU02310 Chassis CS-03E VK540E Drive track and suspension: Track Width Track deflection Length on ground Suspension type Drive sprocket Transmission: Type Sheave distance Sheave offset Engagement speed∗ Shift speed∗ Drive chain Reduction ratio Fuel tank: Tank capacity Oil tank: Tank capacity Brake - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 73
ESU02320 Electric CS-04E Ignition system Spark plug Battery Headlight Tail/brake light Meter light Type Gap Capacity Maximum charge rate Bulb × Quantity Bulb × Quantity Bulb × Quantity VK540E CDI BR9ES (NGK) 0.7-0.8 mm (0.028-0.031 in) YB16AL-A2/12 V 16 A·h 1.6 Amperes/hr for 10 hrs 12 V, 60/55 - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 74
ESU02330 1- WIRING DIAGRAM B Y W/R W Y/B B/W W/R O B/Y R R O L B W W/R Y/B Ch W/R B/W B /Y W /R B /Y B R Br Y/B 1 A B/W W/R L Br R Y/B B/W B W R Ch OFF ON START Br R R B/W R/W B R Br Y/R Y/B P B Y R B/Y R B/W B/Y Y/R R L /W R/W B R/W Y/R WIRE HARNESS HEADLIGHT SUB-WIRE HARNESS R Br - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 75
12-2 1 2 3 4 5 6 7 8 9 0 A B C D E F G H I J K L M N O COLOR CODE B ...Black Br ...Brown Ch ...Chocolate G...Green L ...Blue O...Orange P ...Pink R ...Red W ...White Y ...Yellow B/W...Black/White B/Y...Black/Yellow G/Y ...Green/Yellow L/W ...Blue/White R/W ...Red/White W/R ...White/Red Y/B...Yellow - 2005 Yamaha Motorsports VK 540 lll | Owners Manual - Page 76
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.04-0.3×1 CR (E)
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OWNER’S MANUAL
SNOWMOBILE
VK540EK
8AC-28199-1B
LIT-12628-02-34