2004 Yamaha Motorsports VMAX Owners Manual

2004 Yamaha Motorsports VMAX Manual

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  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 1
    OWNER'S MANUAL VMX12S LIT-11626-17-15 5GK-28199-14
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 2
    EAU10041
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 3
    of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 4
    manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions procedures easier or clearer. CAUTION: NOTE: NOTE: G This manual should be considered a permanent part of this motorcycle and should
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 5
    INFORMATION EAU10191 AFFIX DEALER LABEL HERE VMX12S OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 6
    TABLE OF CONTENTS SAFETY INFORMATION ...1-1 Location of important labels ...1-5 DESCRIPTION ...2-1 Left view ...2-1 Right view ...2-2 Controls and instruments...2-3 INSTRUMENT AND CONTROL FUNCTIONS ...3-1 Main switch ...3-1 Indicator and warning lights ...3-1 Speedometer unit ...3-2 Tachometer
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 7
    light bulb ...6-35 Front wheel ...6-36 Rear wheel ...6-37 Troubleshooting ...6-39 Troubleshooting charts ...6-40 MOTORCYCLE CARE AND STORAGE ...7-1 Care ...7-1 Storage ...9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ...9-9
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 8
    SHOULD: G OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. G OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. G OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. G OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 9
    SAFETY INFORMATION due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists can see you. The
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 10
    SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 216.0 kg (476 lb). When loading within this weight limit, keep the following in mind: G Cargo and accessory weight should be kept as low and close to the motorcycle
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 11
    SAFETY INFORMATION Gasoline and exhaust gas G GASOLINE IS HIGHLY FLAMMABLE: • Always turn the engine off when refueling. • Take care not to spill any gasoline on the engine or exhaust system when refueling. • Never refuel while smoking or in the vicinity of an open flame. G Never start the engine or
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 12
    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 1-5
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 13
    SAFETY INFORMATION 1 4 1 2 3 1-6
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 14
    DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. 8. Clutch fluid reservoir (page 6-25) Air filter element (page 6-17) Fuse box (page 6-33) Main fuse box (page 6-33) Owner's tool kit (page 6-1) Shock absorber assembly spring preload adjusting ring (page 3-11) Shock absorber assembly damping
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 15
    DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. Fuel tank cap (page 3-6) Battery (page 6-31) Coolant reservoir (page 6-14) Front brake fluid reservoir (page 6-25) Main switch (page 3-1) Radiator cap (page 6-14) Radiator (page 6-14) Engine oil filter cartridge (page 6-10) 2-2 9. Engine
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 16
    DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8. Clutch lever (page 3-5) Left handlebar switches (page 3-3) Speedometer unit (page 3-2) Right handlebar switches (page 3-3) Brake lever (page 3-5) Throttle grip (page 6-19) Tachometer (page 3-3) Coolant temperature gauge (
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 17
    INSTRUMENT AND CONTROL FUNCTIONS EAU10450 EAU10821 EAU11000 Main switch P (Parking) Indicator and warning lights 3 The main switch controls the ignition and lighting systems. The various main switch positions are described below. EAU10510 ON All electrical systems are supplied with power, and
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 18
    INSTRUMENT AND CONTROL FUNCTIONS EAU11090 EAU32320 EAU11630 High beam indicator light "HIGH BEAM" This indicator light comes on when the high beam of the headlight is switched on. EAU32330 3 Oil level warning light "OIL LEVEL" This warning light comes on when the engine oil level is low. The
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 19
    INSTRUMENT AND CONTROL FUNCTIONS EAU11851 EAU12171 EAU12341 Tachometer Coolant temperature gauge Handlebar switches Left 3 1. Tachometer 2. Tachometer red zone 1. Coolant temperature gauge 2. Coolant temperature gauge red zone The electric tachometer allows the rider to monitor the engine
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 20
    15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center engine with the starter. ECA10050 CAUTION: See page 5-1 for starting instructions prior to starting the engine. EAU12790 Fuel reserve switch "FUEL" During
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 21
    INSTRUMENT AND CONTROL FUNCTIONS EAU12820 EAU12870 EAU12890 Clutch lever Shift pedal Brake lever 3 1. Clutch lever 1. Shift pedal 1. Brake lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch,
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 22
    INSTRUMENT AND CONTROL FUNCTIONS EAU12941 EAU13060 Brake pedal Fuel tank cap To remove the fuel tank cap 2. Insert the key into the lock, and then turn it 1/4 turn clockwise. The lock will be released and the fuel tank cap can be removed. To install the fuel tank cap 1. Insert the fuel tank cap
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 23
    does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. 3 WARNING G CAUTION: Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 24
    INSTRUMENT AND CONTROL FUNCTIONS EAU13630 EAU13730 Starter (choke) lever Steering lock 3 To unlock the steering 1. Open the steering lock cover, and then insert the key. 2. Push the key in, turn it 1/8 turn counterclockwise so that it moves out, and then release it. 3. Remove the key, and then
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 25
    INSTRUMENT AND CONTROL FUNCTIONS EAU14230 Rider seat To remove the rider seat 1. Release the rider seat backrest by pushing the levers on the left and right side as shown, and then slide the backrest forward. 1. Bolt 2. Screw 2. Place the rider seat in the original position, and then tighten the
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 26
    INSTRUMENT AND CONTROL FUNCTIONS EAU14280 EAU14660 Helmet holder Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate. EWA10180 WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result. Adjust the spring
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 27
    INSTRUMENT AND CONTROL FUNCTIONS 4. To increase the spring rate and thereby harden the suspension, increase the air pressure with an air pump or compressed air. To decrease the spring rate and thereby soften the suspension, decrease the air pressure by pushing each valve stem down. Spring rate:
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 28
    INSTRUMENT AND CONTROL FUNCTIONS Spring preload: Minimum (soft): 1 Standard: 1 Maximum (hard): 5 Damping force: Minimum (soft): 1 Standard: 1 Maximum (hard): 4 EWA10230 3 Damping force 1. Damping force adjusting knob 2. Position indicator WARNING These shock absorbers contain highly pressurized
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 29
    INSTRUMENT AND CONTROL FUNCTIONS G Always have a Yamaha dealer service the shock absorbers. EAU15270 ECA10180 V-Boost CAUTION: If the V-Boost does not operate, ask a Yamaha dealer to inspect it. 3 The V-Boost is a vital part of
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 30
    INSTRUMENT AND CONTROL FUNCTIONS EAU15300 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the vehicle upright. NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system, which cuts the ignition
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 31
    INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 32
    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner's responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 33
    PRE-OPERATION CHECKS EAU15601 Pre-operation check list ITEM Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. • Check vehicle for oil
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 34
    PRE-OPERATION CHECKS ITEM CHECKS Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check fluid level in reservoir. If necessary, add recommended fluid to specified level. Check hydraulic system for leakage. PAGE Clutch 6-23, 6-25 Throttle grip • Make sure that
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 35
    OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU32300 EWA10270 WARNING G Starting and warming up a cold engine In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met: G The transmission is in the neutral position. G The transmission is in
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 36
    OPERATION AND IMPORTANT RIDING POINTS is pushed, and they should go off when the start switch is released. If the oil level warning light flickers or remains on after starting, immediately stop the engine, and then check the engine oil level and the vehicle for oil leakage. If necessary, add engine
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 37
    OPERATION AND IMPORTANT RIDING POINTS EAU16640 EAU16671 ECA10260 Starting a warm engine Follow the same procedure as for starting a cold engine with the exception that the starter (choke) is not required when the engine is warm. Shifting CAUTION: G 1. Shift pedal Shifting gears lets you control
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 38
    OPERATION AND IMPORTANT RIDING POINTS 4. At the recommended shift points shown in the following table, close the throttle, and at the same time, quickly pull the clutch lever in. 5. Shift the transmission into second gear. (Make sure not to shift the transmission into the neutral position.) 6. Open
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 39
    remove the key from the main switch. EWA10310 WARNING G CAUTION: G G Keep the engine speed out of the tachometer red zone. If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. G Since the engine and exhaust system can become
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 40
    ARE TRAINED AND EQUIPPED TO PERFORM THESE PARTICULAR SERVICES. 1. Owner's tool kit 2. Rider backrest The tool kit is located inside the storage compartment behind the rider seat backrest. (See page 3-9.) The service information included in this manual and the tools provided in the owner's tool
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 41
    PERIODIC MAINTENANCE AND MINOR REPAIR you in the performance of preventive maintenance and minor repairs. However, additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly. NOTE: If you do not have the tools or experience required for a particular job,
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 42
    synchronization Idle speed Every 26600 mi (42000 km 5 * 6 * 7 * 8 * Exhaust system * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6-3
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 43
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months ODOMETER READINGS 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 44
    PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months ODOMETER READINGS 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 8 * Steering bearings •
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 45
    36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months. EAU17660 NOTE: G The air filter needs more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake and clutch systems • After disassembling the brake or clutch master cylinders
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 46
    PERIODIC MAINTENANCE AND MINOR REPAIR • Replace the oil seals on the inner parts of the brake or clutch master cylinders, caliper cylinders and clutch release cylinder every two years. • Replace the brake and clutch hoses every four years or if cracked or damaged. 6 6-7
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 47
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18720 Removing and installing the cowling and panels 2. Push down on the rear of the cowling until it locks in place. 3. Remove the key from the lock. EAU19180 Panel A To remove the panel 1. Remove cowling A. (See page 6-8.) 2. Remove the screws, and then
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 48
    the same color. NOTE: If any spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 1. Spark plug cap 2. Remove the spark plug as shown, with the spark plug wrench included
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 49
    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Check each spark plug for electrode erosion and excessive carbon or other deposits, and replace it if necessary. Specified spark plug: NGK/DPR8EA-9 or DENSO/X24EPR-U9 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 50
    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The engine oil should be between the minimum and maximum level marks. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. NOTE: Skip steps 4-6 if the oil
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 51
    PERIODIC MAINTENANCE AND MINOR REPAIR Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 3.50 L (3.70 us.qt) (3.08 Imp.qt) With oil filter cartridge replacement: 3.80 L (4.02 us.qt) (3.34 Imp.qt) ECA11620 1. O-ring 1. Torque wrench CAUTION: G NOTE: Make
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 52
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU20000 NOTE: After the engine is started, the engine oil level warning light should go off if the oil level is sufficient. ECA10400 Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 53
    PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the oil filler bolt and drain bolt to drain the oil from the final gear case. 3. Install the final gear oil drain bolt, and then tighten it to the specified torque. Tightening torque: Final gear oil drain bolt: 23 Nm (2.3 m·kgf, 17 ft·lbf) EAU20070
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 54
    fan is automatically switched on or off according to the coolant temperature in the radiator. G If the engine overheats, see page 6-40 for further instructions. EAU20390 To change the coolant 1. Place the vehicle on the centerstand and let the engine cool if necessary. 2. Remove cowling A and panel
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 55
    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Check the rubber plugs for damage and replace them if necessary. 12. Turn the coolant drain cock to "OFF". 13. Pour the recommended coolant into the reservoir to the maximum level, and then install the cap. 14. Pour the recommended coolant into the
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 56
    PERIODIC MAINTENANCE AND MINOR REPAIR ECA10470 CAUTION: G G 6 G If coolant is not available, use distilled water or soft tap water instead. Do not use hard water or salt water since it is harmful to the engine. If water has been used instead of coolant, replace it with coolant as soon as
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 57
    PERIODIC MAINTENANCE AND MINOR REPAIR G The engine should never be operated without the air filter element installed, otherwise the piston(s) and/or cylinder(s) may become excessively worn. EAU21270 Adjusting the carburetors The carburetors are important parts of the engine and emission control
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 58
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21380 EAU21400 EAU32380 Adjusting the throttle cable free play Adjusting the valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 59
    PERIODIC MAINTENANCE AND MINOR REPAIR Tire air pressure (measured on cold tires): 0.0-90.0 kg (0-198 lb): Front: 225 kPa (33 psi) (2.25 kgf/cm²) Rear: 225 kPa (33 psi) (2.25 kgf/cm²) 90.0-216.0 kg (198-476 lb): Front: 225 kPa (33 psi) (2.25 kgf/cm²) Rear: 250 kPa (36 psi) (2.50 kgf/cm²) Maximum load
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 60
    PERIODIC MAINTENANCE AND MINOR REPAIR EWA10460 EWA10600 EAU21980 WARNING G WARNING This motorcycle is fitted with superhigh-speed tires. Note the following points in order to make the most efficient use of these tires. G Use only the specified replacement tires. Other tires may run the danger of
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 61
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22010 Tightening torques: Valve stem nut: 1.6 Nm (0.16 m·kgf, 1.2 ft·lbf) Valve stem locknut: 1.6 Nm (0.16 m·kgf, 1.2 ft·lbf) Accessories and replacement parts EWA10620 any consequences caused by the use of items which have not been approved by Yamaha.
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 62
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22070 EAU22091 EWA10630 Clutch lever free play Since this model is equipped with a hydraulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to check the clutch fluid level and check the hydraulic system for leakage
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 63
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22240 Adjusting the brake pedal position the braking performance, which may result in loss of control and an accident. EAU22270 Adjusting the rear brake light switch 1. Distance between brake pedal and footrest The top of the brake pedal should be
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 64
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22311 EAU22680 Checking the front and rear brake pads Checking the brake and clutch fluid levels Front brake Clutch 1. Minimum level mark 1. Brake pad wear indicator 6 The front and rear brake pads must be checked for wear at the intervals specified in
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 65
    PERIODIC MAINTENANCE AND MINOR REPAIR G G When checking the fluid level, make sure that the top of the brake or clutch fluid reservoir is level. Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or clutch performance. G G
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 66
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23090 EAU23110 EAU23131 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride, and the cables and cable ends should be lubricated if necessary. If a cable is damaged or does
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 67
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23140 EAU23210 Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Checking and lubricating the brake and clutch levers Checking and lubricating the centerstand and sidestand The operation of the brake and clutch levers should be checked
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 68
    fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over. Check the inner tubes for scratches, damage and excessive oil leakage
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 69
    . If there is play in the wheel hub or if the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. WARNING Securely support the vehicle so that there is no danger of it falling over. 2. Hold the lower ends of the front fork legs and try to move
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 70
    positive battery lead and the starter motor lead from the starter motor relay. 1. Battery 2. Battery breather hose 3. Pass through the cable guide. 6 A poorly maintained battery will corrode and discharge quickly. The electrolyte level, battery lead connections and breather hose routing should be
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 71
    OF THE REACH OF CHILDREN. ECA10610 G 1. Ignition coil assembly 2. Bolt 3. Coupler 1. Battery 2. Battery breather hose 3. Pass through the cable guide. 9. Add distilled water to raise the electrolyte to the maximum level mark. EWA10760 G WARNING G Electrolyte is poisonous and dangerous since
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 72
    PERIODIC MAINTENANCE AND MINOR REPAIR 4. After installation, make sure that the battery leads are properly connected to the battery terminals and that the breather hose is properly routed, in good condition, and not obstructed. ECA10600 EAU23570 Replacing the fuses The main fuse box is located
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 73
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23780 1. 2. 3. 4. 5. Headlight fuse Signaling system fuse Ignition fuse Radiator fan fuse Spare fuse Specified fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Radiator fan fuse: 10.0 A Ignition fuse: 10.0 A ECA10640 Replacing
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 74
    PERIODIC MAINTENANCE AND MINOR REPAIR EWA10790 EAU24281 WARNING Headlight bulbs get very hot. Therefore, keep flammable products away from a lit headlight bulb, and do not touch the bulb until it has cooled down. 4. Place a new headlight bulb into position, and then secure it with the bulb holder.
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 75
    it clockwise until it stops. 4. Install the lens by installing the screws. ECA10680 It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 1. Place the motorcycle on the centerstand. 2. Disconnect the speedometer
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 76
    sure that the slot in the speedometer gear unit fits over the retainer on the fork leg. It is advisable to have a Yamaha dealer service the wheel. Securely support the motorcycle so that there is no danger of it falling over. 1. Remove the axle nut, and then loosen the rear wheel axle
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 77
    removing the cotter pin, the nut, and the bolt. 1. 2. 3. 4. 5. 6. Nut Cotter pin Brake torque rod Bolt Spacer Brake caliper bracket EAU25500 5. While supporting the rear wheel, pull the wheel axle out. To install the rear wheel 1. Apply a light coating of lithiumsoap-based grease to the splines
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 78
    lbf) 6-39 8. Install the brake torque rod cotter pin. EWA10830 EAU25870 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 79
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU25941 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 80
    PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING G G Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. After
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 81
    wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. Improper cleaning can damage windshields, cowlings
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 82
    MOTORCYCLE CARE AND STORAGE After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas. Stubborn dirt and insects will come off more easily if the area is covered with a
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 83
    the presence of ammonia) and areas where strong chemicals are stored. Long-term Before storing your motorcycle for several months: 1. Follow all the instructions in the "Care" section of this chapter. 2. For motorcycles equipped with a fuel cock that has an "OFF" position: Turn the fuel cock lever
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 84
    MOTORCYCLE CARE AND STORAGE EWA10950 WARNING To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/centerstand. 7. Check and
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 85
    : 76.0 × 66.0 mm (2.99 × 2.60 in) Compression ratio: 10.50 :1 Starting system: Electric starter Lubrication system: Wet sump Recommended engine oil grade: API service SE, SF, SG type or higher Engine oil quantity: Without oil filter cartridge replacement: 3.50 L (3.70 us.qt) (3.08 Imp.qt) With oil
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 86
    SPECIFICATIONS Secondary reduction ratio: 21/27 × 33/09 (2.852) Transmission type: Constant mesh 5-speed Operation: Left foot operation Gear ratio: 1st: 43/17 (2.529) 2nd: 39/22 (1.773) 3rd: 31/23 (1.348) 4th: 28/26 (1.077) 5th: 26/28 (0.928) Rear tire: Type: Tubeless Size: 150/90-15M/C 74V
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 87
    SPECIFICATIONS Electrical system: Ignition system: Transistorized coil ignition (digital) Charging system: A.C. magneto Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 10.0 A Ignition fuse: 10.0 A Radiator fan fuse: 10.0 A Battery: Model: YB16AL-A2 Voltage, capacity: 12 V,
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 88
    CONSUMER INFORMATION EAU26351 EAU26390 EAU26400 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 89
    CONSUMER INFORMATION EAU26530 Model label 1. Model label The model label is affixed under cowling A. (See page 6-8.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 9 9-2
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 90
    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 91
    CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 92
    30 months 24000 mi (37000 km) or 36 months 28000 mi (43000 km) or 42 months 32000 mi (49000 km) or 48 months 9-5 Date of service Mileage Servicing dealer name and address Remarks 9
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 93
    CONSUMER INFORMATION Maintenance interval 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Date of service Mileage Servicing dealer name and address Remarks 9 9-6
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 94
    CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 9-7
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 95
    CONSUMER INFORMATION 9 9-8
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 96
    no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 97
    isn't convenient, contact Yamaha with your Primary ID number (your frame number). We'll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983) 9 9-10
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 98
    INDEX A Accessories and replacement parts...6-22 Air filter element, cleaning...6-17 Engine stop switch...3-4 Noise regulation ...9-4 F Final gear oil ...6-13 Front and rear brake pads, checking...6-25 Front fork, adjusting...3-10 Front fork, checking ...6-29 Fuel...3-7 Fuel level warning light
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 99
    INDEX Tool kit ...6-1 Troubleshooting...6-39 Troubleshooting charts ...6-40 Turn signal indicator light...3-1 Turn signal light bulb or tail/brake light bulb, replacing ...6-35 Turn signal switch...3-4 V Valve clearance, adjusting...6-19 V-Boost...3-
  • 2004 Yamaha Motorsports VMAX | Owners Manual - Page 100
    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.04-0.4×1 CR (E)
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5GK-28199-14
LIT-11626-17-15
VMX12S
OWNER’S MANUAL