2003 Yamaha Motorsports VMAX Owners Manual

2003 Yamaha Motorsports VMAX Manual

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2003 Yamaha Motorsports VMAX manual content summary:

  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 1
    OWNER'S MANUAL VMX12R VMX12RC LIT-11626-16-20 5GK-28199-13
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 2
    EAU03438
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 3
    of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this close attention to the recommended maintenance schedules and operating instructions contained within this manual.
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 4
    INFORMATION Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 5
    INFORMATION EW000000 WARNING PLEASE READ THIS MANUAL AND THE "YOU AND YOUR MOTORCYCLE: RIDING TIPS" BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE. DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 6
    INFORMATION AFFIX DEALER LABEL HERE EAU04247 VMX12R/VMX12RC OWNER'S MANUAL ©2002 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2002 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 7
    EAU00009 TABLE OF CONTENTS 1 SAFETY INFORMATION 2 DESCRIPTION 3 INSTRUMENT AND CONTROL FUNCTIONS 4 PRE-OPERATION CHECKS 5 OPERATION AND IMPORTANT RIDING POINTS 6 PERIODIC MAINTENANCE AND MINOR REPAIR 7 MOTORCYCLE CARE AND STORAGE 8 SPECIFICATIONS 9 CONSUMER INFORMATION INDEX 1 2 3 4 5 6 7 8 9
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 8
    SAFETY INFORMATION Safe riding ...1-1 Protective apparel ...1-3 Modifications ...1-3 Loading and accessories ...1-3 Gasoline and exhaust gas...1-5 Location of important labels ...1-7 1
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 9
    INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. 2. OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. 3. OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. 4. OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER'S MANUAL
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 10
    SAFETY INFORMATION 4. Many accidents involve inexperienced operators. In fact, many operators who have been involved in accidents do not even have a current motorcycle license. a. Make sure that you are qualified and that you only lend your motorcycle to other qualified operators. b. Know your
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 11
    SAFETY INFORMATION Protective apparel 1 The majority of fatalities from motorcycle accidents are the result of head injuries. The use of a safety helmet is the single most critical factor in the prevention or reduction of head injuries. 1. Always wear an approved helmet. 2. Wear a face shield or
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 12
    SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of VMX12: 476 lb (216 kg) / VMX12C: 474 lb (215 kg). When loading within this weight limit, keep the following in mind: 1. Cargo and accessory weight should be kept as
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 13
    SAFETY INFORMATION a. Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes. If accessories are added to the handlebar or front fork area, they must be as lightweight as possible and should be kept to a minimum.
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 14
    SAFETY INFORMATION a. The engine and exhaust system may be hot, therefore, park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas. b. Do not park the motorcycle on a slope or soft ground, otherwise it may fall over. c. Do not park the motorcycle near a
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 15
    SAFETY INFORMATION EAU02977 Location of important labels 1 Please read the following important labels carefully before operating this motorcycle. 1-7
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 16
    SAFETY INFORMATION 1 4 California only 1 2 CAUTION Read owner's manual before servicing battery. Electrolyte will damage metal parts or paint. If electrolyte spills, wash area with fresh water immediately. Be sure to connect breather hose after installing
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 17
    DESCRIPTION Left view ...2-1 Right view...2-2 Controls and instruments ...2-3 2
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 18
    2- DESCRIPTION EAU00026 Left view 2 1. Clutch fluid reservoir 2. Air filter element 3. Fuse box 4. Main fuse box 5. Owner's tool kit 6. Shock absorber assembly spring preload adjusting ring (page 6-29) (page 6-21) (page 6-39) (page 6-39) (page 6-1) (page 3-13) 7. Shock absorber assembly
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 19
    DESCRIPTION Right view 2 11. Fuel tank cap 12. Battery 13. Coolant reservoir 14. Front brake fluid reservoir 15. Main switch 16. Radiator cap 17. Radiator 18. Engine oil filter cartridge 19. Engine oil level check window 20. Brake pedal 21. Rear brake fluid reservoir 2-2 (page 3-6) (page 6-35) (
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 20
    DESCRIPTION Controls and instruments 2 1. Clutch lever 2. Left handlebar switches 3. Speedometer unit 4. Right handlebar switches 5. Brake lever 6. Throttle grip 7. Tachometer 8. Coolant temperature gauge (page 3-5) (page 3-3) (page 3-2) (page 3-4) (page 3-5) (page 6-22) (page 3-3) (page 3-3)
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 21
    INSTRUMENT AND CONTROL FUNCTIONS Main switch ...3-1 Indicator and warning lights ...3-1 Speedometer unit ...3-2 Tachometer ...3-3 Coolant temperature gauge ...3-3 Handlebar switches ...3-3 Clutch lever ...3-5 Shift pedal ...3-5 Brake lever ...3-5 Brake pedal ...3-6 Fuel tank cap ...3-6 Fuel ...3-7
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 22
    3- INSTRUMENT AND CONTROL FUNCTIONS EAU00027 3 1. Push. 2. Release. 3. Turn. EAU00051 EAU00028 Main switch The main switch controls the ignition and lighting systems. The various main switch positions are described below. EAU00032 ON All electrical systems are supplied with power, and the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 23
    INSTRUMENT AND CONTROL FUNCTIONS EAU04166 EAU04167 Fuel level warning light "FUEL" This warning light comes on when the fuel level drops below approximately 3 L (0.7 Imp gal, 0.8 US gal). When this occurs, set the fuel reserve switch to the "RES" position and refuel as soon as possible. The
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 24
    engine load. If the needle reaches or enters the red zone, stop the motorcycle and let the engine cool. (See page 6-48 for further instructions.) EC000002 Handlebar switches EAU00122 CAUTION: Do not operate the engine in the tachometer red zone. Red zone: 8,500 r/min and above @ @ Dimmer switch
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 25
    490 ft) and for approximately 15 seconds. However, the turn signal lights can also be canceled manually by pushing the switch in after it has returned to the center position. NOTE: The self the starter. EC000005 CAUTION: See page 5-1 for starting instructions prior to starting the engine. @ @ 3-4
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 26
    INSTRUMENT AND CONTROL FUNCTIONS 3 1. Clutch lever EAU00152 1. Shift pedal EAU00157 1. Brake lever EAU00158 Clutch lever The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the handlebar grip. To engage the clutch, release the lever. The lever
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 27
    INSTRUMENT AND CONTROL FUNCTIONS 3 1. Brake pedal EAU00162 1. Lever (× 2) EAU04168 1. Unlock. Brake pedal The brake pedal is on the right side of the motorcycle. To apply the rear brake, press down on the brake pedal. Fuel tank cap To remove the fuel tank cap 1. Push the levers on the left and
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 28
    INSTRUMENT AND CONTROL FUNCTIONS To install the fuel tank cap 1. Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark on the cap facing forward. 2. Turn the key counterclockwise to the original position, and then remove it. 3. Slide the rider seat
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 29
    exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. 3 1. Starter (choke) lever EAU00211 Starter (choke) lever Starting a cold engine requires a richer air-fuel mixture, which is supplied by the starter
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 30
    INSTRUMENT AND CONTROL FUNCTIONS To unlock the steering 1. Open the steering lock cover, and then insert the key. 2. Push the key in, turn it 1/8 turn counterclockwise so that it moves out, and then release it. 3. Remove the key, and then close the lock cover. 1. Steering lock EAU02934 3 1. Lever
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 31
    INSTRUMENT AND CONTROL FUNCTIONS 3 1. Bolt (× 2) 2. Screw (× 2) 1. Projection 2. Seat holder 1. Helmet holder 2. Unlock. EAU00260 2. Remove the bolts and screws, and then pull the rider seat off. To install the rider seat 1. Insert the projection on the front of the rider seat into the seat
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 32
    INSTRUMENT AND CONTROL FUNCTIONS EAU03414 Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate. EW000035 3 WARNING Always adjust both fork legs equally, otherwise poor handling and loss of stability may result. @ @ 1. Air valve cap 2. Air valve 1.
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 33
    INSTRUMENT AND CONTROL FUNCTIONS EW000040 Spring rate: Minimum/standard (soft): Air pressure = 40 kPa (0.4 kgf/cm2, 5.7 psi) Maximum (hard): Air pressure = 100 kPa (1.0 kgf/cm2, 14 psi) EC000012 WARNING Always adjust both shock absorber assemblies equally, otherwise poor handling and loss of
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 34
    INSTRUMENT AND CONTROL FUNCTIONS NOTE: G Align the bottom edge of the adjusting ring with the appropriate setting on the shock absorber. G Use the special wrench included in the owner's tool kit to make this adjustment. @ @ 3 Spring preload: Minimum (soft): 1 Standard: 1 Maximum (hard): 5 1.
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 35
    INSTRUMENT AND CONTROL FUNCTIONS Damping force: Minimum (soft): 1 Standard: 1 Maximum (hard): 4 3 3-14
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 36
    INSTRUMENT AND CONTROL FUNCTIONS EAU01658 Matching the front and rear suspension settings Use this table as a guide to match the suspension and damping adjustments of the front fork and shock absorber assembly according to various load conditions. CI-06E Load condition Front
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 37
    INSTRUMENT AND CONTROL FUNCTIONS The V-Boost operation can be heard when the main switch is turned on. EC000026 CAUTION: If the V-Boost does not operate, ask a Yamaha dealer to inspect it. @ @ 3 EAU00327 V-Boost The V-Boost is a vital part of the engine and requires very sophisticated adjustment
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 38
    INSTRUMENT AND CONTROL FUNCTIONS EAU00330 EW000044 EAU03741 Sidestand The sidestand is located on the left side of the frame. Raise the sidestand or lower it with your foot while holding the motorcycle upright. 3 NOTE: The built-in sidestand switch is part of the ignition circuit cut-off system,
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 39
    INSTRUMENT AND CONTROL FUNCTIONS CD-01E With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is set to "RUN". 3. Turn the key to "ON". 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 40
    PRE-OPERATION CHECKS Pre-operation check list ...4-1 4
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 41
    4- PRE-OPERATION CHECKS EAU01114 The condition of a vehicle is the owner's responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 42
    PRE-OPERATION CHECKS ITEM CHECKS Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check fluid level in reservoir. If necessary, add recommended fluid to specified level. Check hydraulic system for leakage. PAGE Clutch 6-26, 6-29-6-30 Throttle grip • Make sure that
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 43
    PRE-OPERATION CHECKS NOTE: Pre-operation checks should be made each time the motorcycle is used. Such an inspection can be accomplished in a very short time; and the added safety it assures is more than worth the time involved. _ _ EWA00033 WARNING If any item in the Pre-operation check list is
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 44
    OPERATION AND IMPORTANT RIDING POINTS Starting and warming up a cold engine ...5-1 Starting a warm engine ...5-3 Shifting ...5-3 Engine break-in ...5-5 Parking ...5-6 5
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 45
    5- OPERATION AND IMPORTANT RIDING POINTS EAU00373 EAU00376 EAU00372 EAU04700 @ 5 WARNING G Become thoroughly familiar with all operating controls and their functions before riding. Consult a Yamaha dealer regarding any control or function that you do not thoroughly understand. G Never start
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 46
    OPERATION AND IMPORTANT RIDING POINTS EC000035 CAUTION: If the fuel level warning light comes on, check the fuel level, and, if necessary, refuel as soon as possible. _ _ 2. Shift the transmission into the neutral position. NOTE: When the transmission is in the neutral position, the neutral
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 47
    OPERATION AND IMPORTANT RIDING POINTS 6. When the engine is warm, turn the starter (choke) off. NOTE: The engine is warm when it responds normally to the throttle with the starter (choke) turned off. To avoid the possibility of excessive exhaust emissions, never leave the starter (choke) on longer
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 48
    OPERATION AND IMPORTANT RIDING POINTS EC000048 EAU02988 EAU00427 @ CAUTION: G Even with the transmission in the neutral position, do not coast for long periods of time with the engine off, and do not tow the motorcycle for long distances. The transmission is properly lubricated only when the engine
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 49
    mi) and beyond The vehicle can now be operated normally. EC000053 _ CAUTION: G Keep the engine speed out of the tachometer red zone. G If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. _ 5-5
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 50
    OPERATION AND IMPORTANT RIDING POINTS EAU00460 Parking When parking, stop the engine, and then remove the key from the main switch. EW000058 @ WARNING G Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. G Do not
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 51
    fuses ...6-39 Replacing the headlight bulb ...6-40 Replacing a turn signal light bulb or the tail/brake light bulb ...6-41 Front wheel ...6-42 Rear wheel ...6-44 Troubleshooting ...6-46 Troubleshooting charts ...6-47 6
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 52
    applicable). 6 @ PERIODIC MAINTENANCE PROPER PERIODIC MAINTENANCE OF YOUR MOTORCYCLE IS IMPORTANT IN ORDER TO ENJOY LONG, PLEASURABLE SERVICE. ESPECIALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELATED TO EMISSIONS CONTROL. THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR, BUT ARE ALSO VITAL
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 53
    loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. _ _ The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 54
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00471 Periodic maintenance chart for emission control system INITIAL No. ITEM ROUTINE ODOMETER READINGS 20,000 mi 16,000 mi 12,000 mi 8,000 mi 4,000mi 600 mi (1,000 km) (7,000 km) (13,000 km) (19,000 km) (25,000 km) (31,000 km) or or or or or or 6 months 12
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 55
    California only) • Check control system for damage. • Replace if necessary. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 6 6-4
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 56
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00472 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE TYPE 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months ODOMETER READINGS 8,000 mi 12,000 mi 16,000 mi 20,000 mi (13,000 km) (19,000 km) (25,000 km) (31,000 km) or or or or 12
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 57
    PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE TYPE 600 mi (1,000 km) or 1 month 4,000 mi (7,000 km) or 6 months ODOMETER READINGS 8,000 mi 12,000 mi 16,000 mi (13,000 km) (19,000 km) (25,000 km) or or or 12 months 18 months 24 months 20,000 mi (31,000 km) or 30 months 8 Control
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 58
    or 36 months, repeat the maintenance intervals starting from 4,000 mi (7,000 km) or 6 months. _ _ EAU03892 6 NOTE: G The air filter needs more frequent service if you are riding in unusually wet or dusty areas. G Hydraulic brake and clutch systems • After disassembling the brake or clutch master
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 59
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Cowling A 2. Panel A 3. Panel B EAU03516 1. Unlock. EAU03415 1. Holder (× 2) 2. Projection (× 2) Removing and installing the cowling and panels The cowling and panels shown above need to be removed to perform some of the maintenance jobs described in this
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 60
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) EAU03340 1. Screw (× 2) EAU01315 1. Spark plug cap EAU03329 6 Panel A To remove the panel 1. Remove cowling A. (See page 6-8 for cowling removal and installation procedures.) 2. Remove the screws, and then take the panel off. To install the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 61
    AND MINOR REPAIR NOTE: If any spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the motorcycle. @ @ 1. Spark plug wrench 2. Remove the spark plug as shown, with the spark plug wrench
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 62
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04623 Tightening torque: Spark plug: 18 Nm (1.8 m·kgf, 13 ft·lbf) NOTE: If a torque wrench is not available when installing a spark plug, a good estimate of the correct torque is 1/4-1/2 turn past finger tight. However, the spark plug should be tightened to
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 63
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Engine oil level check window 2. Maximum level mark 3. Minimum level mark 1. Engine oil filler cap 1. Engine oil drain bolt 3. Wait a few minutes until the oil settles, and then check the oil level through the check window located at the bottom-right side
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 64
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Oil filter cartridge 2. Oil filter wrench 1. O-ring 1. Torque wrench 4. Remove the oil filter cartridge with an oil filter wrench. 6 NOTE: An oil filter wrench is available at a Yamaha dealer. _ _ _ _ 5. Apply a thin coat of engine oil to the O-ring of
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 65
    PERIODIC MAINTENANCE AND MINOR REPAIR 8. Add the specified amount of the recommended engine oil, and then install and tighten the oil filler cap. Recommended engine oil: See page 8-1. Oil quantity: Without oil filter cartridge replacement: 3.2 L (2.82 Imp qt, 3.38 US qt) With oil filter cartridge
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 66
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03681 Final gear oil The final gear case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the motorcycle. In addition, the final gear oil must be changed as follows at the intervals specified in
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 67
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04868 Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. To check the coolant level 1. Place the motorcycle on the centerstand
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 68
    is automatically switched on or off according to the coolant temperature in the radiator. G If the engine overheats, see page 6-48 for further instructions. _ _ EAU04865 To change the coolant 1. Place the motorcycle on the centerstand and let the engine cool if necessary. 2. Remove cowling A and
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 69
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Radiator cap 4. Remove the radiator cap. EW000067 1. Coolant drain cock 2. Position indicator 1. Water pump drain bolt WARNING Never attempt to remove the radiator cap when the engine is hot. _ _ 5. Turn the coolant drain cock to "ON". 6. Remove the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 70
    PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Water pump drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) 11. Install the rubber coolant drain plugs, and then install the cylinder drain plug covers. 1. Screw (× 4) 1. Rubber coolant drain plug (× 4) 7. Remove the cylinder drain plug covers on the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 71
    PERIODIC MAINTENANCE AND MINOR REPAIR Antifreeze/water mixture ratio: 1:1 Recommended antifreeze: High-quality ethylene glycol antifreeze containing corrosion inhibitors for aluminum engines Coolant quantity: Total amount: 3.05 L (2.68 Imp qt, 3.22 US qt) Coolant reservoir capacity (up to the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 72
    PERIODIC MAINTENANCE AND MINOR REPAIR EC000082* @ 1. Screw (× 6) EAU01662* 1. Air filter element CAUTION: G Make sure that the air filter element is properly seated in the air filter case. G The engine should never be operated without the air filter element installed, otherwise the pistons and/or
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 73
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00628 EAU00637 Adjusting the carburetors The carburetors are important parts of the engine and emission control system, which require very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 74
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03360 CE-22E Tires To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be checked and, if necessary, adjusted before each ride
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 75
    PERIODIC MAINTENANCE AND MINOR REPAIR CE-10E FRONT EAU00684 Manufacturer Bridgestone Size 110/90-18 M/C 61V 110/90-18 61V 110/90-18 M/C 61V 110/90-18 61V Model G525AW Dunlop REAR Manufacturer Bridgestone F20 Size 150/90-15 M/C 74V 150/90-15 M/C 74V Model G526BW K525 1. Tire sidewall 2. Tire
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 76
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU00689 Cast wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. G The wheel rims should be checked for cracks, bends, warpage or damage before each ride. If any
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 77
    PERIODIC MAINTENANCE AND MINOR REPAIR ble for any consequences caused by the use of items which have not been approved by Yamaha. @ EAU00695 Clutch lever free play Since this model is equipped with a hydraulic clutch, adjusting the clutch lever free play is not needed. However, it is necessary to
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 78
    PERIODIC MAINTENANCE AND MINOR REPAIR 3. Tighten the locknut. EW000099 @ 1. Locknut 2. Brake lever free play adjusting bolt c. Brake lever free play EAU00696 6 Adjusting the brake lever free play The brake lever free play should measure 2-5 mm (0.08-0.20 in) as shown. Periodically check the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 79
    PERIODIC MAINTENANCE AND MINOR REPAIR EW000109 WARNING A soft or spongy feeling in the brake pedal can indicate the presence of air in the hydraulic system. If there is air in the hydraulic system, have a Yamaha dealer bleed the system before operating the motorcycle. Air in the hydraulic system
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 80
    PERIODIC MAINTENANCE AND MINOR REPAIR Front brake Clutch Rear brake 1. Minimum level mark EAU04169 1. Minimum level mark 1. Panel B 2. Minimum level mark G Checking the brake and clutch fluid levels 6 Insufficient brake fluid may allow air to enter the brake or clutch systems, possibly causing
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 81
    PERIODIC MAINTENANCE AND MINOR REPAIR G Brake fluid may deteriorate painted surfaces or plastic parts. Always clean up spilled fluid immediately. G As the brake pads wear, it is normal for the brake fluid level to gradually go down. However, if the brake fluid level goes down suddenly, have a
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 82
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU04034 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart. EAU03370
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 83
    PERIODIC MAINTENANCE AND MINOR REPAIR Recommended lubricant: Lithium-soap-based grease (all-purpose grease) EAU03164 EAU03371 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride, and the lever pivots should be
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 84
    must be lubricated at the intervals specified in the periodic maintenance and lubrication chart. Recommended lubricant: Lithium-soap-based grease WARNING Securely support the motorcycle so that there is no danger of it falling over. @ @ Check the inner tubes for scratches, damage and excessive oil
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 85
    specified in the periodic maintenance and lubrication chart. 1. Place a stand under the engine to raise the front wheel off the ground. EW000115 WARNING Securely support the motorcycle so that there is no danger of it falling over. @ @ 2. Hold the lower ends of the front fork legs and try to
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 86
    the wheel does not turn smoothly, have a Yamaha dealer check the wheel bearings. 1. Battery 2. Battery breather hose 3. Pass through the cable guide. EAU04864 1. Maximum level mark 2. Minimum level mark Battery 6 A poorly maintained battery will corrode and discharge quickly. The electrolyte level
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 87
    PERIODIC MAINTENANCE AND MINOR REPAIR 3. If the electrolyte is at or below the minimum level mark, continue with the following steps. 4. Remove the rider seat. (See page 3-9 for rider seat removal and installation procedures.) 1. Starter moter lead (black) 2. Positive battery lead (red) 3. Negative
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 88
    distilled water, as tap water contains minerals that are harmful to the battery. _ _ 1. Battery 2. Battery breather hose 3. Pass through the cable guide. 10. Check and, if necessary, correct the breather hose routing. 11. Install the ignition coil assemblies by installing the bolts. 12. Connect
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 89
    PERIODIC MAINTENANCE AND MINOR REPAIR To store the battery 1. If the motorcycle will not be used for more than one month, remove the battery, fully charge it, and then place it in a cool, dry place. 2. If the battery will be stored for more than two months, check the specific gravity of the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 90
    PERIODIC MAINTENANCE AND MINOR REPAIR EC000103 CAUTION: Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire. @ @ 1. Main fuse 2. Spare main fuse EAU01664 Replacing the fuses 6 The main fuse box is located
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 91
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) EAU04187 1. Headlight bulb holder 1. Do not touch the glass part of the bulb. EC000105 Replacing the headlight bulb This motorcycle is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Remove the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 92
    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Screw (× 2) EAU00855 1. Tail/brake light bulb (× 2) 1. Turn signal light bulb Replacing a turn signal light bulb or the tail/brake light bulb 6 1. Remove the lens by removing the screws. 2. Remove the defective bulb by pushing it in and turning it
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 93
    AND MINOR REPAIR EAU04163 Front wheel To remove the front wheel EW000122 _ WARNING G It is advisable to have a Yamaha dealer service the wheel. G Securely support the motorcycle so that there is no danger of it falling over. 1. Place the motorcycle on the centerstand. _ 1. 2. 3. 4. Speedometer
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 94
    PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that there is enough space between the brake pads before installing the brake calipers onto the brake discs. _ _ 9. Push down hard on the handlebar several times to check for proper fork operation. 1. Retainer 2. Lift the wheel up between the
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 95
    EAU04361 1. Rear wheel axle pinch bolt Rear wheel To remove the rear wheel EW000122 _ WARNING G It is advisable to have a Yamaha dealer service the wheel. G Securely support the motorcycle so that there is no danger of it falling over. 1. Remove the axle nut, and then loosen the rear wheel axle
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 96
    : 23 Nm (2.3 m·kgf, 17 ft·lbf) Rear wheel axle pinch bolt: 16 Nm (1.6 m·kgf, 11 ft·lbf) 8. Install the brake torque rod cotter pin. 6 5. While supporting the rear wheel, pull the wheel axle out. 6. Remove the brake caliper bracket and spacer. 7. Pull the wheel to the right to separate it from
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 97
    MINOR REPAIR EW000124 EAU03087 WARNING Always use a new cotter pin. _ _ Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 98
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU03363 Troubleshooting charts Starting problems or poor engine performance EW000125 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. @ @ 1. Fuel There is
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 99
    PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EW000070 @ WARNING G Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. G After
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 100
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 101
    MOTORCYCLE CARE AND STORAGE Care ...7-1 Storage ...7-4 7
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 102
    wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. G Improper cleaning can damage windshields, cowlings
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 103
    MOTORCYCLE CARE AND STORAGE G Do not use any harsh chemical products on plastic parts. Be sure to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products, solvent or thinner, fuel (gasoline), rust removers or inhibitors, brake fluid, antifreeze or
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 104
    MOTORCYCLE CARE AND STORAGE After cleaning 1. Dry the motorcycle with a chamois or an absorbing cloth. 2. Use a chrome polish to shine chrome, aluminum and stainlesssteel parts, including the exhaust system. (Even the thermally induced discoloring of stainlesssteel exhaust systems can be removed
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 105
    of the presence of ammonia) and areas where strong chemicals are stored. @ Long-term Before storing your motorcycle for several months: 1. Follow all the instructions in the "Care" section of this chapter. 2. For motorcycles equipped with a fuel cock that has an "OFF" position: Turn the fuel cock
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 106
    MOTORCYCLE CARE AND STORAGE 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand/ centerstand. 7. Check and, if necessary, correct the tire air pressure, and then lift the motorcycle so that both of its wheels are off the ground. Alternatively,
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 107
    SPECIFICATIONS Specifications ...8-1 8
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 108
    engine oil classification YAMALUBE 4 (10W-30) or SAE 10W-30 YAMALUBE 4 (20W-40) or SAE 20W-40 -20 -10 0 10 20 30 40 50 ˚C API Service SE, SF, SG or higher 8 In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix any chemical additives
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 109
    SPECIFICATIONS Final gear oil Type Hypoid gear oil SAE80 (API GL4) or multi-grade hypoid gear oil SAE80W-90 0.2 L (0.18 Imp qt, 0.21 US qt) 3.05 L (2.68 Imp qt, 3.22 US qt) Dry element Chassis UNLEADED GASOLINE ONLY 15 L (3.3 Imp gal, 4.0 US gal) 3 L (0.7 Imp gal, 0.8 US gal) Frame type Caster angle
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 110
    SPECIFICATIONS Maximum load* VMX12 VMX12C Tire air pressure (measured on cold tires) Up to 90 kg (198 lb)* Front Rear 90 kg (198 lb)-maximum* Front Rear High-speed riding Front Rear 225 kPa (2.25 kgf/cm2, 33 psi) 250 kPa (2.50 kgf/cm2, 36 psi) 225 kPa (2.25 kgf/cm2, 33 psi) 250 kPa (2.50 kgf/cm2, 36
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 111
    SPECIFICATIONS Bulb voltage, wattage × quantity Headlight Tail/brake light Front turn signal/position light Rear turn signal light Meter lighting Neutral indicator light High beam indicator light Turn signal indicator light Fuel level warning light Oil level warning light Fuses Main fuse Headlight
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 112
    number ...9-1 Vehicle identification number ...9-1 Model label ...9-2 Reporting safety defects ...9-3 Motorcycle noise regulation ...9-4 Maintenance record ...9-5 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY ...9-7 YAMAHA EXTENDED SERVICE (Y.E.S.) ...9-9 9
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 113
    9- CONSUMER INFORMATION EAU02944 EAU01039 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 114
    CONSUMER INFORMATION 1. Model label EAU03424 Model label The model label is affixed under cowling A. (See page 6-8 for cowling removal and installation procedures.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 115
    that a safety defect exists in group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 116
    CONSUMER INFORMATION EAU01053 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 117
    ,000 km) or 12 months 12,000 mi (19,000 km) or 18 months 16,000 mi (25,000 km) or 24 months Date of service Mileage Servicing dealer name and address Remarks 9 20,000 mi (31,000 km) or 30 months 24,000 mi (37,000 km) or 36 months 9-5
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 118
    CONSUMER INFORMATION Maintenance interval 28,000 mi (43,000 km) or 42 months 32,000 mi (49,000 km) or 48 months 36,000 mi (55,000 km) or 54 months 40,000 mi (61,000 km) or 60 months Date of service Mileage Servicing dealer name and address Remarks 9 9-6
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 119
    CONSUMER INFORMATION EAU02918 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 9-7
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 120
    CONSUMER INFORMATION 9 9-8
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 121
    CONSUMER INFORMATION EAU01063 YAMAHA EXTENDED SERVICE (Y.E.S.) 9 9-9
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 122
    CONSUMER INFORMATION 9 9-10
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 123
    10- INDEX A Accessories and replacement parts ...6-25 Air filter element, cleaning ...6-21 D Dimmer switch...3-3 M Main switch ...3-1 Maintenance and lubrication, periodic ...6-5 Maintenance, emission control system...6-3 Maintenance, periodic ...6-1 Maintenance record ...9-5 Model label ...9-2
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 124
    ...3-3 Throttle cable free play, adjusting ...6-22 Throttle grip and cable, checking and lubricating...6-31 Tires ...6-23 Tool kit...6-1 Troubleshooting...6-46 Troubleshooting charts ...6-47 Turn signal indicator light ...3-1 Turn signal light bulb or the tail/brake light bulb, replacing ...6-41
  • 2003 Yamaha Motorsports VMAX | Owners Manual - Page 125
    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2002.05-0.9×1 CR (E)
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5GK-28199-13
LIT-11626-16-20
VMX12R
VMX12RC
OWNER’S MANUAL