2004 Polaris Sportsman 700 EFI Owners Manual - Page 82

2004 Polaris Sportsman 700 EFI Manual

Page 82 highlights

Engine Cooling System MAINTENANCE AND LUBRICATION WARNING Escaping steam can cause severe burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the pressure cap. Radiator Coolant Level 2 NOTE: This procedure is required only if the cooling system has been drained for maintenance and/or repair. However, if the recovery bottle has 1 run dry, the level in the radiator should be inspected and coolant added if necessary. 1. Using the tool provided, remove the four screws securing the front rack (1). Remove the front cover (2) by placing your fingers under the front of the cover and pulling upward. 2. Remove the pressure cap. 3. Using a funnel, slowly add coolant as necessary through the radiator filler neck. 4. Replace the pressure cap and secure the front cover and rack. NOTE: Use of a non-standard pressure cap will not allow the recovery system to function properly. Contact your dealer for the correct replacement part. NOTE: To ensure that the coolant maintains its ability to protect the engine, we recommend that the system be completely drained every two years and a fresh mixture of antifreeze and water added. Polaris recommends the use of Polaris Premium 60/40 anti-freeze/coolant or a 50/50 mixture of high quality aluminum compatible anti-freeze/coolant and distilled water. Polaris Premium 60/40 is already premixed and ready to use. Do not dilute with water. See page 109 for the part numbers of Polaris products. NOTE: Always follow the manufacturer's mixing recommendations for the freeze protection required in your area. 79

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79
MAINTENANCEANDLUBRICATION
EngineCoolingSystem
WARNING
Escapingsteamcancausesevereburns. Neverremovethe
pressurecapwhiletheengineiswarmorhot.Alwaysallowthe
enginetocoolbeforeremovingthepressurecap.
RadiatorCoolantLevel
NOTE:
Thisprocedureisrequired
onlyifthecoolingsystemhasbeen
drainedformaintenanceand/orrepair.
However,iftherecoverybottlehas
rundry,thelevelintheradiator
shouldbeinspectedandcoolant
addedifnecessary.
1. Usingthetoolprovided,remove
thefourscrewssecuringthefront
rack(1). Removethefrontcover(2)byplacingyourfingersunder
thefrontofthecoverandpullingupward.
2. Removethepressurecap.
3. Usingafunnel,slowlyaddcoolantasnecessarythroughthe
radiatorfillerneck.
4. Replacethepressurecapandsecurethefrontcoverandrack.
NOTE:
Useofanon-standardpressurecapwillnotallowthe
recoverysystemtofunctionproperly. Contactyourdealerforthe
correctreplacementpart.
NOTE:
Toensurethatthecoolantmaintainsitsabilitytoprotectthe
engine,werecommendthatthesystembecompletelydrainedevery
twoyearsandafreshmixtureofantifreezeandwateradded.Polaris
recommendstheuseofPolarisPremium60/40anti-freeze/coolantora
50/50mixtureofhighqualityaluminumcompatibleanti-freeze/coolant
anddistilledwater. PolarisPremium60/40isalreadypremixedand
readytouse.Donotdilutewithwater. Seepage109forthepart
numbersofPolarisproducts.
NOTE:
Alwaysfollowthemanufacturer’smixingrecommendations
forthefreezeprotectionrequiredinyourarea.
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