2004 Yamaha Motorsports Grizzly 660 Auto. 4x4 Owners Manual - Page 119

2004 Yamaha Motorsports Grizzly 660 Auto. 4x4 Manual

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ITEM ROUTINE Whichever comes first mile (km) hours 200 (320) 20 INITIAL 750 (1,200) 75 1,500 (2,400) 150 EVERY 1,500 3,000 (2,400) (4,800) 150 300 Wheels* Wheel bearing* Front and rear suspension* Steering system* Rear upper and lower knuckle pivots* Drive shaft universal joint* Engine mount* Check balance/damage/runout. Repair if necessary. Check bearing assemblies for looseness/damage. Replace if damaged. Check operation. Correct if necessary. Check operation/Replace if damaged. Check toe-in/Adjust if necessary. • Lubricate.** • Lubricate.** • Check for cracks or damage. • Check operation. Front and rear axle boots* • Replace if damaged. Stabilizer bushes* • Check for cracks or damage. • Check all chassis fittings and fasteners. Fittings and fasteners* • Correct if necessary. • Check operation. Lights and switches* • Adjust headlight beam. * It is recommended that these items be serviced by a Yamaha dealer. ** Lithium-soap-based grease NOTE: • Recommended brake fluid: DOT 4 • Brake fluid replacement: 1. When disassembling the master cylinder or caliper, replace the brake fluid. Normally check the brake fluid level and add fluid as required. 2. On the inner parts of the master cylinder and caliper, replace the oil seals every two years. 3. Replace the brake hoses every four years, or if cracked or damaged. 8-4 WARNING Indicates a potential hazard that could result in serious injury or death.

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8-4
*
It is recommended that these items be serviced by a Yamaha dealer.
** Lithium-soap-based grease
Wheels*
•
Check balance/damage/runout.
•
Repair if necessary.
Wheel bearing*
•
Check bearing assemblies for looseness/damage.
•
Replace if damaged.
Front and rear
suspension*
•
Check operation.
•
Correct if necessary.
Steering system*
•
Check operation/Replace if damaged.
•
Check toe-in/Adjust if necessary.
Rear upper and lower
knuckle pivots*
• Lubricate.**
Drive shaft universal joint*
• Lubricate.**
Engine mount*
•
Check for cracks or damage.
Front and rear axle boots*
•
Check operation.
•
Replace if damaged.
Stabilizer bushes*
•
Check for cracks or damage.
Fittings and fasteners*
•
Check all chassis fittings and fasteners.
•
Correct if necessary.
Lights and switches*
•
Check operation.
•
Adjust headlight beam.
ITEM
ROUTINE
Whichever
comes first
INITIAL
EVERY
mile
(km)
200
(320)
750
(1,200)
1,500
(2,400)
1,500
(2,400)
3,000
(4,800)
hours
20
75
150
150
300
NOTE:
• Recommended brake fluid: DOT 4
• Brake fluid replacement:
1.
When disassembling the master cylinder or cali-
per, replace the brake fluid. Normally check the
brake fluid level and add fluid as required.
2.
On the inner parts of the master cylinder and cali-
per, replace the oil seals every two years.
3.
Replace the brake hoses every four years, or if
cracked or damaged.
WARNING
Indicates a potential hazard that could
result in serious injury or death.