2003 Yamaha Motorsports Big Bear 400 4x4 Owners Manual - Page 115

2003 Yamaha Motorsports Big Bear 400 4x4 Manual

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INITIAL ITEM • Check operation. • Adjust if necessary. • Check operation. • Adjust if necessary. • Check balance/damage/run out. • Repair if necessary. • Check bearing assembly for looseness/damage. • Replace if damaged Check operation. Replace if damaged. Check toe-in. Adjust if necessary. ROUTINE 1 month EVERY 1 year 3 6 6 months months months Clutch* Reverse release cable* Wheels* Wheel bearings* Steering system* Drive shaft universal joint* Front axle boots* Fittings and Fasteners* • Lubricate. • Check operation. • Replace if damaged. • Check all chassis fittings and fasteners. • Correct if necessary. * It is recommended that these items be serviced by a Yamaha dealer. NOTE: Brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally check the brake fluid level and add fluid as required. 2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two years. NOTE: Recommended brake fluid: DOT4 WARNING Indicates a potential hazard that could result in serious injury or death. 3. Replace the brake hoses every four years, or if cracked or damaged. 8-4

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8-4
* It is recommended that these items be serviced by a Yamaha dealer.
NOTE:
Brake fluid replacement:
1.
When disassembling the master cylinder or caliper cylin-
der, replace the brake fluid. Normally check the brake
fluid level and add fluid as required.
2.
On the inner parts of the master cylinder and caliper cyl-
inder, replace the oil seals every two years.
3.
Replace the brake hoses every four years, or if
cracked or damaged.
NOTE:
Recommended brake fluid: DOT4
WARNING
Indicates a potential hazard that could
result in serious injury or death.
Clutch*
•
Check operation.
•
Adjust if necessary.
Reverse release cable*
•
Check operation.
•
Adjust if necessary.
Wheels*
•
Check balance/damage/run out.
•
Repair if necessary.
Wheel bearings*
•
Check bearing assembly for looseness/damage.
•
Replace if damaged.
Steering system*
•
Check operation.
•
Replace if damaged.
•
Check toe-in.
•
Adjust if necessary.
Drive shaft universal joint*
• Lubricate.
Front axle boots*
•
Check operation.
•
Replace if damaged.
Fittings and Fasteners*
•
Check all chassis fittings and fasteners.
•
Correct if necessary.
ITEM
ROUTINE
INITIAL
EVERY
1
month
3
months
6
months
6
months
1
year