2005 Polaris Sportsman 600 Owners Manual - Page 83

2005 Polaris Sportsman 600 Manual

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MAINTENANCE AND LUBRICATION Transmission Oil (600/700) Always check and change the transmission oil at the intervals outlined in the Periodic Maintenance Chart beginning on page 66. Maintain the transmission oil level at the bottom of the fill plug hole (1). We recommend the use of Polaris Premium AGL Synthetic Gearcase Lubricant. See page 113 for the part numbers of Polaris products. The transmission oil fill plug (2) is located on the right side of the ATV behind the footwell. The transmission drain plug (3), is located on the bottom left-hand side of the gearcase. 2 1 3 Oil Check 1. 2. 3. 4. Remove the footwell (see page 87). Remove the fill plug and check the oil level. Reinstall the fill plug. Torque to 14 ft. lbs. (19 Nm). Reinstall the footwell. Oil Change 1. Remove the footwell (see page 87). 2. Remove the drain plug and drain the oil into a drain pan. Dispose of properly. 3. Clean and reinstall the drain plug. Torque to 14 ft. lbs. (19 Nm). 4. Remove the fill plug and add 15 oz. (450 ml) of the recommended transmission oil. 5. Reinstall the fill plug. Torque to 14 ft. lbs. (19 Nm). 6. Check for leaks. 7. Reinstall the footwell. 80

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80
MAINTENANCEANDLUBRICATION
TransmissionOil(600/700)
Always check and change the
transmission oil at the intervals outlined in
the Periodic Maintenance Chart
beginning on page 66. Maintain the
transmission oil level at the bottom of
the fill plug hole (1). We recommend the
use of Polaris Premium AGL Synthetic
Gearcase Lubricant. See page 113 for the
part numbers of Polaris products.
The transmission oil fill plug (2) is
located on the right side of the ATV
behind the footwell. The transmission
drain plug (3), is located on the bottom
left-hand side of the gearcase.
OilCheck
1.
Remove the footwell (see page 87).
2.
Remove the fill plug and check the oil level.
3.
Reinstall the fill plug. Torque to 14 ft. lbs. (19 Nm).
4.
Reinstall the footwell.
OilChange
1.
Remove the footwell (see page 87).
2.
Remove the drain plug and drain the oil into a drain pan. Dispose
of properly.
3.
Clean and reinstall the drain plug. Torque to 14 ft. lbs. (19 Nm).
4.
Remove the fill plug and add 15 oz. (450 ml) of the recommended
transmission oil.
5.
Reinstall the fill plug. Torque to 14 ft. lbs. (19 Nm).
6.
Check for leaks.
7.
Reinstall the footwell.
1
2
3