2005 Polaris Sportsman 600 Owners Manual - Page 104

2005 Polaris Sportsman 600 Manual

Page 104 highlights

Battery MAINTENANCE AND LUBRICATION Battery Removal 1. Disconnect the hold-down strap holding the battery in position, and remove battery cover. 2. On conventional batteries, remove the battery vent tube. 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red (positive) battery cable next. 5. Lift the battery out of the ATV. Be careful not to tip a conventional battery sideways, which could spill electrolyte. CAUTION If electrolyte spills, immediately wash it off with a solution of one tablespoon baking soda and one cup water to prevent damage to the vehicle. Battery Installation 1. Set the battery in the battery holder. 2. With conventional batteries, install the battery vent tube (sealed batteries do not have a vent tube). NOTE: The vent tube must be free of obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. The tube should be routed away from the frame and body to prevent corrosion. Avoid skin contact with electrolyte, which can cause severe burns. 3. 4. 5. 6. First connect and tighten the red (positive) cable. Second connect and tighten the black (negative) cable. Reinstall the battery cover and attach the hold-down strap. Verify that cables are properly routed. When installing a new battery, make sure it's fully charged prior to its initial use. Using a new battery that has not been fully charged can damage the battery and result in a shorter life. It can also hinder vehicle performance. NOTE: 101

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101
MAINTENANCEANDLUBRICATION
Battery
BatteryRemoval
1.
Disconnect the hold-down strap holding the battery in position, and
remove battery cover.
2.
On conventional batteries, remove the battery vent tube.
3.
Disconnect the black (negative) battery cable first.
4.
Disconnect the red (positive) battery cable next.
5.
Lift the battery out of the ATV. Be careful not to tip a conventional
battery sideways, which could spill electrolyte.
CAUTION
Ifelectrolytespills,immediatelywashitoffwithasolutionofone
tablespoonbakingsodaandonecupwatertopreventdamageto
thevehicle.
BatteryInstallation
1.
Set the battery in the battery holder.
2.
With conventional batteries, install the battery vent tube (sealed
batteries do not have a vent tube).
NOTE:
Theventtubemustbefreeofobstructionsandsecurely
installed. Ifnot,batterygasescouldaccumulateandcause
anexplosion. Thetubeshouldberoutedawayfromthe
frameandbodytopreventcorrosion. Avoidskincontactwith
electrolyte,whichcancausesevereburns.
3.
First connect and tighten the red (positive) cable.
4.
Second connect and tighten the black (negative) cable.
5.
Reinstall the battery cover and attach the hold-down strap.
6.
Verify that cables are properly routed.
NOTE:
Wheninstallinganewbattery,makesureit’sfullycharged
priortoitsinitialuse. Usinganewbatterythathasnotbeen
fullychargedcandamagethebatteryandresultinashorter
life. Itcanalsohindervehicleperformance.