2005 Polaris Predator Owners Manual

2005 Polaris Predator Manual

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2005 Polaris Predator manual content summary:

  • 2005 Polaris Predator | Owners Manual - Page 1
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    contains chemicals known to cause cancer, birth defects or other reproductive harm. A card containing important ATV safety information should be attached to the owner's manual on the next page. If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance.
  • 2005 Polaris Predator | Owners Manual - Page 4
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    reprinting or reuse of the depictions and/or procedures contained within, whether whole or in part, is expressly prohibited. Printed in U.S.A. 2005 Predator 500 Owner's Manual P/N 9919510 2
  • 2005 Polaris Predator | Owners Manual - Page 6
    Thank you for purchasing a Polaris vehicle, and welcome to our world-wide family of Polaris owners. We proudly produce an exciting line of utility and recreational products. Polaris Recreational Vehicles S Snowmobiles S All-terrain vehicles (ATVs) S Personal watercraft S RANGER utility vehicles S
  • 2005 Polaris Predator | Owners Manual - Page 7
    operation of your vehicle, be sure to follow the instructions and recommendations in this owner's manual. Your manual contains instructions for minor maintenance, but information about major repairs is outlined in the Polaris Service Manual and should be performed only by a Factory Certified Master
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    IDENTIFICATION NUMBERS ...6 SAFETY ...8 FEATURES AND CONTROLS ...48 OPERATION ...65 EMISSION CONTROL SYSTEMS ...88 MAINTENANCE AND LUBRICATION ...90 ADJUSTMENTS ...140 CLEANING AND STORAGE ...159 TROUBLESHOOTING ...166 POLARIS PRODUCTS ...173 SPECIFICATIONS ...174 WARRANTY ...176 INDEX ...183 5
  • 2005 Polaris Predator | Owners Manual - Page 9
    VEHICLE IDENTIFICATION NUMBERS Record your ATV's identification numbers and key number in the spaces provided. Remove the spare key and store it in a safe place. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys. If both keys are lost, the ignition switch
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    VEHICLE IDENTIFICATION NUMBERS Vehicle Model Number: Frame VIN (1)(left side): Engine Serial Number (2)(right side): Key Number (3): 7
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    of the decals on the ATV carefully. If any of the decals depicted in this manual differ from the decals on your ATV, always read and follow the instructions of the decals on the ATV. If any decal becomes illegible or comes off, contact your Polaris dealer to purchase a C replacement. Replacement
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    for off-road use only, in sport type recreation and competitive use by operators with advanced skills and substantial experience. 7170906 Location C Location A IF OWNER'S MANUAL IS MISSING, CONTACT A POLARIS DEALER FOR A REPLACEMENT. E1997, 2000 7172560 Location B 9
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    SAFETY Safety Decals and Locations WARNING G 7172566 Location E F I E D 10 Location F H
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    -center, or unsecured loads will increase your risk of losing control. For stability on rough or hilly terrain, reduce speed and cargo. Read Owner's Manual for more detailed loading information. 7172668 Location I (under seat) THIS VEHICLE IS AN ALL TERRAIN VEHICLE AND IS NOT INTENDED FOR USE ON
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    SAFETY Safe Riding Gear Always wear clothing suited to the type of riding. ATV riding requires special protective clothing for comfort and to reduce the chance of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding. A helmet can prevent a severe head injury.
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    Safe Riding Gear SAFETY 2. Eye Protection Do not depend on sunglasses for proper eye protection. A pair of goggles or a helmet face shield offer the best protection for your eyes. They should be kept clean and be of shatterproof design (bearing the markings z2.1 or VESC 8). 3. Gloves Off-road
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    maneuvers like turning, or driving on hills or over obstacles, if you fail to take proper precautions. Read and understand your owner's manual and all warnings before operating a Polaris ATV. Operator Restrictions This vehicle is an ADULT VEHICLE ONLY. Operation is prohibited for anyone under
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    ATV, you are responsible for your safety, the safety of others, and the protection of our environment. Read and understand your owner's manual, which includes valuable information about all aspects of your ATV, including safe operating procedures. Safety Training When you purchased your new Polaris
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    safety is involved when these words and symbols are used. Become familiar with their meanings before reading the manual. The safety alert symbol, on your vehicle or in this manual, alerts you to the potential for personal injury. WARNING The safety alert warning indicates a potential hazard that
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    damage to the vehicle. CAUTION A caution indicates a situation that may result in damage to the vehicle. NOTE: A note will alert you to important information or instructions. 17
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    Operator Safety WARNING Serious injury or death can result if you do not follow these instructions and procedures, which are outlined in further detail within your owner's manual. S Read this manual and all labels carefully, and follow the operating procedures described. S Never operate an ATV
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    before each use to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules outlined in your owner's manual. S Always keep both hands on the handlebars and both feet on the footpegs of the ATV during operation. S Always travel slowly and use
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    SAFETY Operator Safety S Never operate on excessively rough, slippery, or loose terrain. S Always follow proper turning procedures as described in this manual. Practice turning at low speeds before attempting to turn at faster speeds. Do not turn at excessive speeds. S Always have the ATV inspected
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    . To avoid stalling, maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this manual. Always dismount on the uphill side, or to either side if the ATV is pointed straight uphill. Turn the ATV around and remount following
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    SAFETY Operator Safety S Avoid operating the ATV through deep or fast-flowing water. If it's unavoidable, travel slowly, balance your weight carefully, avoid sudden movements, and maintain a slow and steady forward motion. Do not make sudden turns or stops, and do not make sudden throttle changes.
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    Operator Safety SAFETY Equipment Modifications We are concerned for the safety of our customers and for the general public. Therefore, we strongly recommend that consumers do not install on a Polaris ATV any equipment that may increase the speed or power of the vehicle, or make any other
  • 2005 Polaris Predator | Owners Manual - Page 27
    Safety WARNING POTENTIAL HAZARD: Operating this ATV without proper instruction. WHAT CAN HAPPEN: The risk of an accident the skills learned in the course and the operating techniques described in the owner's manual. For more information about the training course, contact an authorized ATV dealer or
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    Operator Safety SAFETY WARNING POTENTIAL HAZARD: Failure to follow the skill and experience recommendations for this ATV. WHAT CAN HAPPEN: Severe injury and/or death could occur if a beginner or inexperienced driver operates this ATV. HOW TO AVOID THE HAZARD: Only operators with advanced skills
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    SAFETY Operator Safety WARNING POTENTIAL HAZARD: Failure to follow the age recommendations for this ATV. WHAT CAN HAPPEN: Severe injury and/or death could occur if a child under the minimum age recommendation operates this ATV. Even though a child may be within the recommended age group for
  • 2005 Polaris Predator | Owners Manual - Page 30
    Operator Safety SAFETY WARNING POTENTIAL HAZARD: Carrying a passenger on an ATV. WHAT CAN HAPPEN: Carrying a passenger greatly reduces the operator's ability to balance and control the ATV, which could cause an accident and injury to the operator and/or passenger. HOW TO AVOID THE HAZARD: Never
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    SAFETY Operator Safety WARNING POTENTIAL HAZARD: Operating an ATV on paved surfaces, including sidewalks, paths, parking lots, and driveways. WHAT CAN HAPPEN: ATV tires are designed for off-road use. Operating on paved surfaces may adversely affect the handling of the ATV and could result in loss
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    Operator Safety SAFETY WARNING POTENTIAL HAZARD: Operating this ATV on public streets, roads or highways. WHAT CAN HAPPEN: The ATV could collide with another vehicle. HOW TO AVOID THE HAZARD: Never operate the ATV on any public street, road or highway, including dirt and gravel roads. In many
  • 2005 Polaris Predator | Owners Manual - Page 33
    SAFETY Operator Safety WARNING POTENTIAL HAZARD: Operating this ATV without wearing an approved helmet, eye protection and protective clothing. WHAT CAN HAPPEN: Operating an ATV without an approved helmet increases the risk of a severe head injury or death in the event of an accident. Operating
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    Operator Safety SAFETY WARNING POTENTIAL HAZARD: Operating the ATV after consuming alcohol or drugs. WHAT CAN HAPPEN: Consumption of alcohol and/or drugs could seriously affect operator judgment. Reaction time may be slower and operator balance and perception could be affected. Consuming alcohol
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    SAFETY Operator Safety WARNING POTENTIAL HAZARD: Attempting wheelies, jumps and other stunts. WHAT CAN HAPPEN: Attempting stunts increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD: Never attempt wheelies, jumps, or other stunts. Avoid exhibition driving. 32
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    ATV before each use to make sure it's in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the owner's manual. 33
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    SAFETY Operator Safety WARNING POTENTIAL HAZARD: Removing hands from the handlebars or feet from the footpegs during operation. WHAT CAN HAPPEN: Removing even one hand or foot can reduce ability to control the vehicle or could cause loss of balance and ejection from the ATV. If the operator's foot
  • 2005 Polaris Predator | Owners Manual - Page 38
    Operator Safety SAFETY WARNING POTENTIAL HAZARD: Failure to use extra caution when operating the ATV on unfamiliar terrain. WHAT CAN HAPPEN: Unfamiliar terrain may contain hidden rocks, bumps, or holes that could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Travel slowly and use
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    SAFETY Operator Safety WARNING POTENTIAL HAZARD: Failure to use extra caution when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN: Operating on excessively rough, slippery or loose terrain could cause loss of traction or loss of control, which could result in an
  • 2005 Polaris Predator | Owners Manual - Page 40
    and lead to a collision or overturn. HOW TO AVOID THE HAZARD: Always follow proper procedures for turning as described in the owner's manual. Practice turning at slow speeds before attempting to turn at faster speeds. Never turn at excessive speed. WARNING POTENTIAL HAZARD: Operating on excessively
  • 2005 Polaris Predator | Owners Manual - Page 41
    could cause loss of control or overturn. HOW TO AVOID THE HAZARD: Always follow proper procedures for climbing hills as described in the owner's manual. Always check the terrain carefully before ascending any hill. Never operate the ATV on hills steeper than 25_. Never climb hills with excessively
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    of control or overturn. HOW TO AVOID THE HAZARD: Always follow proper procedures for traveling down hills as described in the owner's manual. NOTE: A special technique is required when braking while traveling downhill. See page 79. Always check the terrain carefully before descending a hill. Shift
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    : Never attempt to turn the ATV around on any hill until you've mastered the turning technique (on level ground) as described in the owner's manual. See page 80. Use extra caution when turning on any hill. Avoid crossing the side of a steep hill. When crossing the side of a hill: Always
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    uphill side, or to either side if ATV is pointed straight uphill. Turn the ATV around and remount, following the procedure described in the owner's manual. See page 80. 41
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    such as rocks and fallen trees when possible. If unavoidable, use extreme caution and always follow proper procedures as outlined in the owner's manual. WARNING POTENTIAL HAZARD: Skidding or sliding. WHAT CAN HAPPEN: Skidding or sliding can cause loss of control. If the tires regain traction
  • 2005 Polaris Predator | Owners Manual - Page 46
    Operator Safety SAFETY WARNING POTENTIAL HAZARD: Operating the ATV through deep or fast-flowing water. WHAT CAN HAPPEN: Tires may float, causing loss of traction and loss of control, which could lead to an accident or overturn. HOW TO AVOID THE HAZARD: Avoid operating the ATV through deep or fast-
  • 2005 Polaris Predator | Owners Manual - Page 47
    TO AVOID THE HAZARD: Always use the size and type of tires specified for the ATV in the owner's manual. Always maintain proper tire pressure as described in the owner's manual and on safety decals. WARNING POTENTIAL HAZARD: Overloading the ATV or carrying/towing cargo. WHAT CAN HAPPEN: Overloading
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    vehicle must be genuine Polaris Industries Inc. or equivalent components designed for use on this ATV and should be installed and used according to approved instructions. See your authorized Polaris ATV dealer for more information. 45
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    SAFETY Operator Safety WARNING POTENTIAL HAZARD: Operating on frozen bodies of water. WHAT CAN HAPPEN: Severe injury or death can result if the ATV and/or the operator fall through the ice. HOW TO AVOID THE HAZARD: Never operate the ATV on a frozen body of water. WARNING POTENTIAL HAZARD
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    WARNING Operating a damaged ATV can result in an accident with serious injury or death. After any overturn or accident, have a qualified service dealer inspect the entire machine for possible damage, including (but not limited to) brakes, throttle and steering systems. WARNING Safe operation of
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    FEATURES AND CONTROLS Engine Electrical Switches 3 2 1 48
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    Engine Electrical Switches FEATURES AND CONTROLS 1. Start Button - The start button engages the starter. Always release the start button as soon as the engine starts. 2. Engine Stop Switch - The purpose of this switch is to provide the operator with a quick means of engine shutdown in case of an
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    FEATURES AND CONTROLS Lights 1 2 3 4 1. 2. 3. 4. 50 Headlight HI/LO Switch High Temp Indicator Lamp Neutral Indicator Lamp Reverse Indicator Lamp
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    Light Switches FEATURES AND CONTROLS The light switch is located on the left handlebar. It's used to turn the lights on and off and to switch the lights from HI to LO. NOTE: The lights won't work unless the key is in the ON position and the engine stop switch is in the RUN position. WARNING
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    to severe injury or death. Never start or operate an ATV with a sticking or improperly operating throttle. Always contact your dealer for service if throttle problems arise. Failure to check or maintain proper operation of the throttle system can result in an accident if the throttle lever sticks
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    Electronic Throttle Control FEATURES AND CONTROLS This ATV is equipped with Polaris Electronic Throttle Control (ETC), which is designed to reduce the risk of a frozen or stuck throttle. If the throttle cable should stick in an open position when the operator releases the throttle lever, the
  • 2005 Polaris Predator | Owners Manual - Page 57
    FEATURES AND CONTROLS Foot Brake Your Polaris ATV has a foot pedal (1) that activates the rear brakes. It's located in front of the right-hand footpeg (2) and is operated by the right foot. If the rear wheels slide while using the foot brake, reduce brake pedal pressure to brake the wheels without
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    Brake Lever FEATURES AND CONTROLS 1 The Predator ATV has a single brake lever for the front 2 3 brakes. It's located on the right handlebar. The front brakes are applied by squeezing the brake lever (1) toward the handlebar. The front brakes are hydraulically activated disc type brakes. Always
  • 2005 Polaris Predator | Owners Manual - Page 59
    FEATURES AND CONTROLS Master Cylinder The master cylinder (2) is located on the right-hand handlebar. Check the brake fluid level before each ride. The fluid level can be seen through the indicator window (3) on the top of the master cylinder. This eye will appear dark when the fluid level is full.
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    Parking Brake FEATURES AND CONTROLS WARNING Operating the ATV while the parking brake is engaged could result in an accident and serious injury or death. Always check to be sure the parking brake is disengaged before operating. Setting the Parking Brake 1. Place the transmission in first gear or
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    FEATURES AND CONTROLS Parking Brake Important Safeguards S The parking brake may relax if left on for a long period of time. Always block the wheels to prevent rolling. S Always block the wheels on the downhill side of the ATV if leaving it parked on a hill. Another option is to park the ATV in a
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    Fuel Valve FEATURES AND CONTROLS The fuel valve (1) is located under the fuel tank on the left side of the ATV. It has three positions: OFF: For vehicle storage and when transporting. ON: For normal operation. RES: For reserve supply if main supply is exhausted. NOTE: There's about a 5 to 8 mile
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    87=(R+ M/2) octane. Fuel Filter The fuel valve has an internal fuel filter. Do not attempt to clean the fuel filter. See your Polaris dealer for service if you suspect the fuel filter is plugged. Choke The choke assists in starting a cold engine. Refer to the engine starting procedure on page 70
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    Manual Shift FEATURES AND CONTROLS Shift Pedal The gear shift pedal is located in front of the left-hand footpeg. One full stroke of the pedal
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    FEATURES AND CONTROLS Manual Shift NOTE: Shifting Gears Always allow a cold engine to warm up before shifting gears. 1. When starting from a stopped position, place the transmission in neutral. 2. Squeeze
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    Manual Shift Reverse Lock-Out Switch The reverse lock-out switch (1) prevents the operator from shifting into reverse unintentionally. 1. Place the transmission in first gear. See
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    FEATURES AND CONTROLS Manual Shift Deceleration To slow or stop the ATV, release the throttle lever and apply the brakes smoothly and evenly. As the vehicle slows and engine
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    Fuel Safety OPERATION WARNING Gasoline is highly flammable and explosive under certain conditions. S Always exercise extreme caution whenever handling gasoline. S Always refuel with the engine stopped, and outdoors or in a well ventilated area. S Do not smoke or allow open flames or sparks in or
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    OPERATION Break-In Period Careful treatment of a new engine and transmission will result in more efficient performance and longer life for both. The break-in period for your new Polaris Predator is defined as the first one hour of operation, or the time it takes to use the first full tank of
  • 2005 Polaris Predator | Owners Manual - Page 70
    Break-In Period OPERATION 1. Fill the fuel tank with gasoline. See page 60. 2. Check the oil level on the dipstick. See page 103. Add oil if necessary to maintain the level between the safe and add marks. 3. Allow the engine sufficient time to warm up before operating. 4. Drive slowly at first.
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    OPERATION Pre-Ride Inspection WARNING If a proper inspection is not done before each use, severe injury or death could result. Always inspect the vehicle before each use to ensure it's in proper operating condition. Pre-Ride Checklist Item Brake system / lever travel Brake fluid Foot brake Clutch
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    Pre-Ride Inspection Pre-Ride Checklist Frame nuts, bolts, fasteners Fuel and oil Coolant level (if applicable) Coolant hoses (if applicable) Throttle Indicator lights / switches Engine stop switch Air filter, pre-filter Headlamp Brake light / tail lamp Riding gear A-arm ball joints OPERATION
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    OPERATION Starting a Cold Engine The engine can be started when the transmission is in neutral, or while in gear if the clutch is disengaged. WARNING Engine exhaust contains poisonous carbon monoxide and can cause loss of consciousness resulting in severe injury or death. Never run an engine in an
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    Starting a Cold Engine 2. Sit on the ATV and pull the choke knob (1) out until it stops. NOTE: NOTE: If the knob doesn't stay where positioned, increase the tension by rotating the tension adjusting nut clockwise. The variable choke is fully on when the knob is pulled completely out. The choke is
  • 2005 Polaris Predator | Owners Manual - Page 75
    OPERATION NOTE: Starting a Cold Engine If starting the engine while in neutral, the neutral indicator light should be on. If it isn't, disengage the clutch and shift the foot pedal to find neutral. See page 61. If starting the engine while in gear, apply the hand brake and squeeze the clutch lever
  • 2005 Polaris Predator | Owners Manual - Page 76
    fully while cranking to aid in starting. Release the throttle lever immediately after the engine starts. If the engine does not start, review the engine troubleshooting information beginning on page 166. If all conditions are favorable and the engine still does not start, see your Polaris dealer for
  • 2005 Polaris Predator | Owners Manual - Page 77
    OPERATION Driving Safely Driving Procedures 1. Sit upright with both feet on the footpegs and both hands on the handlebars. 2. Start the engine and allow it to warm up, then shift the transmission into gear. See page 62. 3. Check your surroundings and determine your path of travel. 4. Release the
  • 2005 Polaris Predator | Owners Manual - Page 78
    inside tire slips traction slightly. To turn, steer in the direction of the turn, leaning your upper body to the inside of the turn while supporting your weight on the outer footpeg. This technique alters the balance of traction between the rear wheels, allowing the turn to be made smoothly. The
  • 2005 Polaris Predator | Owners Manual - Page 79
    OPERATION Driving Safely Driving on Slippery Surfaces Whenever riding on slippery surfaces such as wet trails or loose gravel, or during freezing weather, follow these precautions: 1. Slow down when entering slippery areas. 2. Maintain a high level of alertness, reading the trail and avoiding quick,
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    control or overturn and result in serious injury or death. Use extreme caution when operating on hills, and follow all procedures outlined in the owner's manual. 77
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    , resulting in severe injury or death. Avoid crossing the side of a hill when possible. Follow proper procedures as outlined in the owner's manual. If you enter into a situation where sidehilling is unavoidable: 1. Slow down. 2. Lean into the hill, transferring your upper body weight toward the
  • 2005 Polaris Predator | Owners Manual - Page 82
    Driving Safely Driving Downhill Whenever descending a hill, follow these precautions: 1. Proceed directly downhill. 2. Transfer your weight to the rear of the vehicle. 3. Slow down. 4. Shift to the lowest gear possible while maintaining a safe speed. 5. Apply the foot brake slightly to aid in
  • 2005 Polaris Predator | Owners Manual - Page 83
    or death. Avoid climbing steep hills (25_ maximum). Use extreme caution when operating on hills, and follow proper operating procedures outlined in the owner's manual. If the vehicle stalls while climbing a hill, never back it down the hill! One maneuver that can be used when it's necessary to turn
  • 2005 Polaris Predator | Owners Manual - Page 84
    Driving Safely OPERATION Turning Around on a Hill 5. Staying uphill of the ATV, turn the handlebars full left. Reach across the handlebar and apply the front brakes to unlock the park brake. 6. With the front brakes applied, pull in the clutch 8' lever. Use the brakes to slowly allow the vehicle
  • 2005 Polaris Predator | Owners Manual - Page 85
    OPERATION Driving Safely Parking on an Incline Avoid parking on an incline if possible. If it's unavoidable, follow these precautions: 1. Turn the engine off. 2. Place the transmission in first gear. 3. Lock the parking brake. 4. Always block the rear wheels on the downhill side. See illustration.
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    Driving Safely Driving Over Obstacles Be alert! Look ahead and learn to read the terrain you're traveling on. Be constantly alert for hazards such as logs, rocks and low hanging branches. OPERATION WARNING Severe injury or death can result if your vehicle comes in contact with a hidden obstacle.
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    the brakes by applying light pressure to the lever until braking action is normal. After running the vehicle in water, it's critical to have it serviced as outlined in the maintenance chart. See page 90. The engine oil and all grease fittings need special attention. 84
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    the maintenance chart. If your vehicle becomes immersed or is operated in water that exceeds the footpeg level, take it to your dealer for service before starting the engine. NOTE: Avoid operating the vehicle through deep or fast-flowing water. If you cannot avoid water that exceeds the recommended
  • 2005 Polaris Predator | Owners Manual - Page 89
    OPERATION Driving Safely Driving in Reverse Follow these precautions when operating in reverse: 1. Avoid backing downhill. 2. Back slowly. 3. Apply the brakes lightly for stopping. 4. Avoid turning at sharp angles. 5. Never open the throttle suddenly while backing. 86
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    Driving Safely Driving in Reverse OPERATION WARNING Failure to use caution when operating in reverse can result in serious injury or death. Before shifting into reverse, always check for obstacles or people behind the vehicle. Do not use the override switch unless additional power is required for
  • 2005 Polaris Predator | Owners Manual - Page 91
    local noise level requirements. Spark Arrestor Your Polaris vehicle has a spark arrestor that was tested and approved in accordance with the USDA Forest Service Standard 5100-1C. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands
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    EMISSION CONTROL SYSTEMS Exhaust Emission Control System The emissions from the exhaust of this vehicle are controlled by engine design, including factory-set fuel delivery and ignition. The engine and related components must be maintained at Polaris specifications to achieve optimal performance.
  • 2005 Polaris Predator | Owners Manual - Page 93
    MAINTENANCE AND LUBRICATION Periodic Maintenance Schedule Careful periodic maintenance will help keep your vehicle in the safest, most reliable condition. Inspection, adjustment and lubrication of important components are explained in the following pages. A tool kit is provided in the storage
  • 2005 Polaris Predator | Owners Manual - Page 94
    upon average riding conditions and an average vehicle speed of approximately 10 miles per hour. Vehicles subjected to severe use must be inspected and serviced more frequently. Severe Use Definition S Frequent immersion in mud, water or sand S Racing or race-style high RPM use S Prolonged low speed
  • 2005 Polaris Predator | Owners Manual - Page 95
    Chart Key " Perform these procedures more frequently for vehicles subjected to severe use. E Emission Control System Service (California) J Have an authorized Polaris dealer perform these services. F Use Polaris Premium All Season Grease or grease conforming to NLGI No. 2, such as Conoco Superlube
  • 2005 Polaris Predator | Owners Manual - Page 96
    Periodic Maintenance Chart Item Hours Brake systems/fluid Tires Wheels/lug nuts Frame fasteners " MAINTENANCE AND LUBRICATION Remarks Maintenance Interval (whichever comes first) Calendar Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Pre-Ride Miles (Km)
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    daily; have dealer replace if wheel moves excessively " A-arm ball joint E " Perform these procedures more often for vehicles subjected to severe use. J F Emission Control System Service (California) Have an authorized Polaris dealer perform these
  • 2005 Polaris Predator | Owners Manual - Page 98
    E Air filter, main element Brake pad wear Oil Change Oil Filter Battery Inspect; replace as needed Inspect periodically Perform break-in service after first hour of operation Replace with oil change Check terminals; clean Inspect; clean as needed Disassemble components, clean and grease Lubricate
  • 2005 Polaris Predator | Owners Manual - Page 99
    (enricher) cable Drive chain(s) Engine breather hose and filter (in airbox) " " E E " Perform these procedures more often for vehicles subjected to severe use. J F Emission Control System Service (California) Have an authorized Polaris dealer perform these
  • 2005 Polaris Predator | Owners Manual - Page 100
    Periodic Maintenance Chart Item Hours " F " F " F MAINTENANCE AND LUBRICATION Remarks Maintenance Interval (whichever comes first) Calendar 3M 3M 6M Miles (Km) 500 (800) 250 (400) 500 (800) 50 H 25 H 50 H A-Arm (A) Rear axle/ Rear eccentric (B) Upper steering post (C) Inspect; tighten fasteners;
  • 2005 Polaris Predator | Owners Manual - Page 101
    ; adjust as needed Remarks E J Spark plug Fuel system E E E J Ignition Timing - 12 M - " Perform these procedures more often for vehicles subjected to severe use. J F Emission Control System Service (California) Have an authorized Polaris dealer perform these
  • 2005 Polaris Predator | Owners Manual - Page 102
    Spark arrestor Front wheel bearings Idle speed Toe adjustment Headlight aim J J E J E " Perform these procedures more often for vehicles subjected to severe use. J F Emission Control System Service (California) Have an authorized Polaris dealer perform these
  • 2005 Polaris Predator | Owners Manual - Page 103
    MAINTENANCE AND LUBRICATION Periodic Maintenance Record Maintenance Interval Performed 10 hrs. 20 hrs. 50 hrs. 100 hrs. Servicing Date Use the following chart to record periodic maintenance. Servicing Dealer or Person Remarks 100
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    Periodic Maintenance Record Maintenance Interval Performed Servicing Date MAINTENANCE AND LUBRICATION Remarks Servicing Dealer or Person 101
  • 2005 Polaris Predator | Owners Manual - Page 105
    Performance Synthetic 4-Stroke (PS-4) Oil Polaris highly recommends the use of Polaris PS-4 or a similar oil designed for use in 4-stroke manual clutch ATV and motorcycle applications. PS-4 has been specifically formulated for use in high performance engines. PS-4 is a fully synthetic, high
  • 2005 Polaris Predator | Owners Manual - Page 106
    Engine Oil Level MAINTENANCE AND LUBRICATION Check the oil level before each use of the vehicle. The dipstick (1) is located on the left side of the ATV. 1. Position the ATV on a level surface. 2. Start the engine and let it idle for one minute. 3. Stop the engine and remove the dipstick. Wipe it
  • 2005 Polaris Predator | Owners Manual - Page 107
    MAINTENANCE AND LUBRICATION Engine Oil Level If the ATV is used year-round, check the oil level frequently. A rising oil level could indicate the accumulation of contaminates such as water or excess fuel in the bottom of the oil tank. Water in the bottom of the tank can lead to engine damage and
  • 2005 Polaris Predator | Owners Manual - Page 108
    MAINTENANCE AND LUBRICATION Oil and Filter Change CAUTION If the ATV is left without oil in the system for extended periods, the oil pump may lose its prime, which could result in engine damage. Do not allow the vehicle to be without oil and filter overnight. Always replace the oil and filter
  • 2005 Polaris Predator | Owners Manual - Page 109
    MAINTENANCE AND LUBRICATION Oil and Filter Change 1. Place the vehicle on a level surface. 2. Clean the area around the oil tank (1) and crankcase (2) drain plugs with clean shop towels. 3. Run the engine for two to three minutes until warm, then stop the engine. 4. Place a drain pan beneath the oil
  • 2005 Polaris Predator | Owners Manual - Page 110
    Oil and Filter Change 7. 8. 9. 10. 11. MAINTENANCE AND LUBRICATION Place a drain pan beneath the crankcase and remove the drain plug. Allow the oil to drain completely. Replace the sealing washer and reinstall the plug. Torque to 14 ft. lbs. (19 Nm). Place shop towels beneath the oil filter.
  • 2005 Polaris Predator | Owners Manual - Page 111
    MAINTENANCE AND LUBRICATION Oil and Filter Change 16. Reinstall the spring and install the new filter with the open end facing outward. 17. Install the cover and torque the bolts to 72-78 in. lbs. (8-9 Nm). NOTE: The long bolt must be placed in the forward hole. Step 14 Step 16 Step 17 18.
  • 2005 Polaris Predator | Owners Manual - Page 112
    Oil and Filter Change MAINTENANCE AND LUBRICATION 20. Prime the oil pump using the procedure on page 110. Then stop the engine and inspect for leaks. 21. Re-check the oil level on the dipstick and add oil as necessary to bring the level to the upper mark on the dipstick. 22. Dispose of the used
  • 2005 Polaris Predator | Owners Manual - Page 113
    MAINTENANCE AND LUBRICATION Oil Pump Priming This priming procedure must be 1 performed whenever the oil hose connection between the oil tank and pump inlet has been disconnected. 1. Clamp or pinch off the vent 2I line (1) approximately 2I (5 cm) from the oil tank. 2. Run the engine for 5-10 seconds
  • 2005 Polaris Predator | Owners Manual - Page 114
    Air Filter Systems MAINTENANCE AND LUBRICATION 4 2 1. Unlatch and remove the seat. 2. Loosen the intake duct clamp (1) on the carburetor. 3. Pull the duct (2) off the carburetor. 4. Release the eight airbox cover clips (3) and remove the cover (4). 5. Remove the air filter (5). Inspect and replace
  • 2005 Polaris Predator | Owners Manual - Page 115
    , or leaks. Replace as needed. CAUTION Operation of your vehicle without a breather filter can cause engine damage. Always reinstall the breather filter after removing for service. 112
  • 2005 Polaris Predator | Owners Manual - Page 116
    Engine Cooling System MAINTENANCE AND LUBRICATION The engine coolant level is controlled or maintained by the recovery system. The recovery system components are the recovery bottle, radiator filler neck, radiator pressure cap and connecting hose. To ensure that the coolant maintains its ability
  • 2005 Polaris Predator | Owners Manual - Page 117
    MAINTENANCE AND LUBRICATION Engine Cooling System Coolant Level The recovery bottle (1) is located on the left side of the machine under the front fender. The fluid level must be maintained between the minimum and maximum marks on the bottle (when the fluid is cool). As coolant operating temperature
  • 2005 Polaris Predator | Owners Manual - Page 118
    Engine Cooling System MAINTENANCE AND LUBRICATION WARNING Escaping steam can cause severe burns. Never remove the pressure cap while the engine is warm or hot. Always allow the engine to cool before removing the cap. Radiator Coolant Level This procedure is required only if the cooling system has
  • 2005 Polaris Predator | Owners Manual - Page 119
    MAINTENANCE AND LUBRICATION Lights When servicing a halogen lamp, don't touch the lamp with bare fingers. Oil from your skin leaves a residue, frequently to maintain lighting quality. Hot components can cause serious burns to skin. Do not service the headlamps until they've cooled sufficiently. 116
  • 2005 Polaris Predator | Owners Manual - Page 120
    Lights MAINTENANCE AND LUBRICATION 2 Headlight Lamp Replacement 1. Remove the wire harness connector from the back of the headlight. 2. On the left headlamp, grasp the bulb housing and turn it counterclockwise (1) to remove the bulb. On the right headlamp, turn the bulb housing clockwise (2) to
  • 2005 Polaris Predator | Owners Manual - Page 121
    MAINTENANCE AND LUBRICATION Lights Headlight Assembly Replacement 1. Remove the wire harness connector from the headlights. 2 2. Remove the front cab (see page 122). Position the cab upside down on a soft protective surface to prevent scratching. 3. Remove the small adjuster bracket (1) and install
  • 2005 Polaris Predator | Owners Manual - Page 122
    Lights MAINTENANCE AND LUBRICATION Headlight Assembly Replacement 5. Install the new headlamp by inserting the outboard pivot pin in the hole of the mounting tab on the cab. 6. Install the adjuster bracket onto the inboard pivot pin of the headlamp. 7. Adjust for approximately 1/16" clearance
  • 2005 Polaris Predator | Owners Manual - Page 123
    MAINTENANCE AND LUBRICATION Lights Headlight Adjustment 1. Position the ATV on a level surface with the headlight approximately 25 ft. (7.6 m) from a flat wall. 2. Measure the distance from the floor to the center of the headlight and make a mark on the wall at the same height. 3. Start the engine
  • 2005 Polaris Predator | Owners Manual - Page 124
    fenders of the cab and the two bolts (3), washers and grommets (4) on the top of the cab. 3. Remove the two screws (5) from the rear cab supports. 4. Remove the cab. 1 2 5 2 121
  • 2005 Polaris Predator | Owners Manual - Page 125
    MAINTENANCE AND LUBRICATION Front Cab Removal 1. Remove the screws and washers (1) from the front left-hand and right-hand cab mounts. 2. Remove the wire harness connector from the headlights. 3. Loosen the screw (2) located inside the cab under the front cover. 4. Gently pull the cab forward to
  • 2005 Polaris Predator | Owners Manual - Page 126
    Spark Plugs MAINTENANCE AND LUBRICATION S Use NGK DCPR8E spark plugs. S Proper electrode gap is .035″ (.90 mm). S Spark plug torque is 14 ft. lbs. (19 Nm). CAUTION Using non-recommended spark plugs may result in serious engine damage and may void your emission-related warranty. Always use Polaris
  • 2005 Polaris Predator | Owners Manual - Page 127
    will be few combustion deposits. The electrodes are not burned or eroded. This indicates the proper type and heat range for the engine and the service. NOTE: The tip should not be white. A white insulator tip indicates overheating, caused by use of an improper spark plug or incorrect carburetion
  • 2005 Polaris Predator | Owners Manual - Page 128
    Spark Plugs MAINTENANCE AND LUBRICATION Spark Plug Removal and Replacement 1. Remove the side panels and front cab (see pages 121-122). 2. Turn the fuel valve to OFF. WARNING A hot ember on the ATV could cause fuel to ignite. Allow all components to cool sufficiently before accessing the spark
  • 2005 Polaris Predator | Owners Manual - Page 129
    MAINTENANCE AND LUBRICATION Spark Plugs Spark Plug Removal and Replacement 3. Move the fuel valve hose clamp (1) forward and gently remove the hose from the fuel valve fitting on the gas tank. 4. Remove the vent hose (2) from the instrument panel, taking note of the hose 2 routing for reinstallation
  • 2005 Polaris Predator | Owners Manual - Page 130
    Spark Plugs MAINTENANCE AND LUBRICATION Spark Plug Removal and Replacement 7. Using the forked end of the spark plug wrench handle, remove the spark plug boot. IMPORTANT: Do not pull on the wire to remove the boot. Doing so may cause a wire disconnection inside the boot. 8. Using the spark plug
  • 2005 Polaris Predator | Owners Manual - Page 131
    MAINTENANCE AND LUBRICATION Spark Arrestor Clean-Out WARNING Do not perform clean-out immediately after the engine has been run, as the exhaust system becomes very hot. Serious burns could result from contact with the exhaust components. Wear eye protection and gloves. Never run the engine in an
  • 2005 Polaris Predator | Owners Manual - Page 132
    Spark Arrestor Clean-Out MAINTENANCE AND LUBRICATION Periodically clean the spark arrestor to remove accumulated carbon. 1. Remove the three screws (1) and remove the arrestor (2) from the end of the muffler. 2. Use a non-synthetic brush to clean the arrestor screen (3). A synthetic brush may melt
  • 2005 Polaris Predator | Owners Manual - Page 133
    an ATV has been in water that exceeds the recommended depth. Serious engine damage WILL occur. Tow or trailer the ATV to your dealer for service. In an emergency, perform the temporary drying out procedure outlined below, which will allow short-term operation only, to drive the ATV to a trailer or
  • 2005 Polaris Predator | Owners Manual - Page 134
    Vehicle Immersion MAINTENANCE AND LUBRICATION WARNING Fluids will be ejected through the spark plug hole and may cause serious injury to face or other body parts. Stand clear of the spark plug while performing the following steps. 5. Intermittently and briefly touch the starter button in half-
  • 2005 Polaris Predator | Owners Manual - Page 135
    MAINTENANCE AND LUBRICATION Battery The sealed battery is already filled with electrolyte and has been sealed and fully charged at the factory. Never pry the sealing strip off or add any other fluid to this battery. Keep battery terminals and connections free of corrosion. If cleaning is necessary,
  • 2005 Polaris Predator | Owners Manual - Page 136
    Battery Installation MAINTENANCE AND LUBRICATION 1. Set the battery in the battery holder. 2. Connect and tighten the red (positive) cable first, then connect and tighten the black (negative) cable. 3. Attach the hold-down strap and reinstall the rear cab. 4. Verify that cables are properly routed
  • 2005 Polaris Predator | Owners Manual - Page 137
    a pre-determined point (see page 173). When using an automatic charger such as the Polaris Battery Tendert, refer to the manufacturer's instructions for recharging. When using a constant current charger, use the guidelines on the following page for recharging. WARNING An overheated battery could
  • 2005 Polaris Predator | Owners Manual - Page 138
    Battery Charging (Sealed Battery) NOTE: State of Charge 100% Voltage MAINTENANCE AND LUBRICATION Always verify battery condition before and 1-2 hours after charging. Action Charge Time* (Using constant current charger @ standard amps specified on top of battery) 12.8-13.0 volts None, check at 3
  • 2005 Polaris Predator | Owners Manual - Page 139
    and could cause an accident resulting in serious injury or death. Maintain proper tire pressure as described on the ATV decal and in the owner's manual. Always use original equipment size and type when replacing tires. Make sure the wheels are installed properly. Always replace tires when the tread
  • 2005 Polaris Predator | Owners Manual - Page 140
    Tire Tread Depth MAINTENANCE AND LUBRICATION 1/8I (.3 cm) Always replace tires when tread depth is worn to 1/8″ (.3 cm) or less. See illustration. Wheel Removal 1. Stop the engine, place the transmission in gear and lock the parking brake. 2. Loosen the wheel nuts slightly. 3. Elevate the side of
  • 2005 Polaris Predator | Owners Manual - Page 141
    tire wear and vehicle handling, which can result in serious injury or death. Always ensure that all nuts are torqued to specification. Do not service axle nuts that have a cotter pin installed. See your Polaris dealer. 1. Place the transmission in gear and lock the parking brake. 2. Place the wheel
  • 2005 Polaris Predator | Owners Manual - Page 142
    Wheel Nut Torque Specifications MAINTENANCE AND LUBRICATION Check the wheel nut torques occasionally and when they've been loosened for maintenance service. Bolt Size Front 3/8″ Rear 3/8″ Specification 27 ft. lbs. (36.5 Nm) 27 ft. lbs. (36.5 Nm) 139
  • 2005 Polaris Predator | Owners Manual - Page 143
    ADJUSTMENTS Brakes Under normal operation, the diaphragm extends into the reservoir as fluid level drops. If the fluid level is low and the diaphragm is not extended, a leak is likely and the diaphragm should be replaced. Always fill the reservoir as needed whenever the cover is loosened or removed
  • 2005 Polaris Predator | Owners Manual - Page 144
    Brakes 1. Always maintain the brake fluid at an adequate level (see page 56). 2. Check the brake system for fluid leaks. 3. Check the brakes for excessive travel or spongy feel. 4. Check the friction pads for wear, damage and looseness. 5. Check the security and surface condition of the disc. 6.
  • 2005 Polaris Predator | Owners Manual - Page 145
    ADJUSTMENTS WARNING Severe injury or death can result from improper toe alignment and adjustment. Do not attempt to adjust tie rod alignment. All tie rod adjustments should be performed by an authorized Polaris dealer. Toe Alignment Use the following procedure to check the toe alignment of the
  • 2005 Polaris Predator | Owners Manual - Page 146
    rim (3). The difference between these two measurements should be between 0″ and 1/16″ toe out. NOTE: If you discover improper alignment, see your Polaris dealer for service. ADJUSTMENTS 2 3 1 143
  • 2005 Polaris Predator | Owners Manual - Page 147
    ADJUSTMENTS Chain Tension CAUTION Never adjust or operate the vehicle with the rear drive chain too loose or too tight. Severe damage to the transmission and drive components can result. Chain tension must be inspected with the swing arm in the position shown in the illustration so that the axle,
  • 2005 Polaris Predator | Owners Manual - Page 148
    side of the chain. NOTE: The chain has a press-on master link. A chain tool must be used if it's necessary to remove the chain for service. 1. Collapse the suspension with an adjustable (buckle type) trailer tie down strap (A). Fasten the strap around the axle and rear bumper tube. 2. Tighten the
  • 2005 Polaris Predator | Owners Manual - Page 149
    ADJUSTMENTS Chain Tension 1. 2. 3. 4. Loosen the two eccentric locking bolts. Insert a pin punch into the eccentric axle housing. Roll the vehicle ahead or back to adjust chain slack to the proper dimension. Tighten the eccentric locking bolts to 35 ft. lbs. (47.5 Nm). Step 2 Step 1 Proper
  • 2005 Polaris Predator | Owners Manual - Page 150
    Steering Assembly ADJUSTMENTS The steering assembly of the ATV should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, see your Polaris dealer for service before operating the vehicle. Camber and Caster The camber and caster are non-adjustable. 147
  • 2005 Polaris Predator | Owners Manual - Page 151
    ADJUSTMENTS Suspension Settings Use a flat blade screwdriver (in tool kit) to make damping adjustments. NOTE: When the adjuster screw is turned clockwise until it stops, the damping is in the fully closed position. Compression Damping 20 clicks from closed 10 clicks from closed 2 clicks from closed
  • 2005 Polaris Predator | Owners Manual - Page 152
    Front Suspension ADJUSTMENTS Compression Damping (Troy Lee) To adjust the front suspension compression damping, use the adjustment procedures outlined for the rear suspension compression damping on page 153. Spring Preload The front suspension preload may be adjusted to suit different riding
  • 2005 Polaris Predator | Owners Manual - Page 153
    ADJUSTMENTS Front Suspension Spring Preload 1. Raise and safely support the front of the ATV off the ground to allow the suspension to fully extend. 2. Loosen the jam nut (1). 3. Turn the adjusting ring (2) to the
  • 2005 Polaris Predator | Owners Manual - Page 154
    preload, shock rebound damping and shock compression damping may be adjusted to suit different riding conditions and operator weight. Spring Preload 1. Raise and safely support the rear of the ATV off the ground to allow the suspension to fully extend. 2. Loosen the jam nut (1) and back it away from
  • 2005 Polaris Predator | Owners Manual - Page 155
    ADJUSTMENTS Rear Suspension Rebound Damping 1. Locate the rebound damping clicker drum between the lower spring seat and the lower shock mount. 2. Use a screwdriver make the adjustment. Turn the clicker counter-clockwise to decrease the rebound damping (A). Turn the clicker clockwise to increase
  • 2005 Polaris Predator | Owners Manual - Page 156
    Rear Suspension Compression Damping The compression damping clicker (1) is located on top of the shock reservoir, under the left rear fender. Use a screwdriver to make adjustments. To increase compression damping, turn the clicker clockwise (A). To decrease compression damping, turn the clicker
  • 2005 Polaris Predator | Owners Manual - Page 157
    ADJUSTMENTS Clutch Lever Freeplay 1. Measure clutch lever freeplay between C the perch and the lever (A). This distance should be 1/8″ - 3/16″ (3.1 mm - 4.7 mm). 2. If adjustment is required, slide the clutch perch pivot boot down the clutch cable to access the clutch B A adjustment screw (B) and
  • 2005 Polaris Predator | Owners Manual - Page 158
    Throttle Cable Freeplay ADJUSTMENTS WARNING Improper adjustment of throttle cable freeplay can result in loss of control, which could result in serious injury or death. Polaris recommends that this procedure be performed by a Polaris dealer to ensure that it's done correctly. Mechanically
  • 2005 Polaris Predator | Owners Manual - Page 159
    , which could result in loss of control and serious injury or death. Follow the adjustment procedures exactly, or see your Polaris dealer for service. 1. Remove the instrument panel and locate the handlebar bolts (1). 2. Loosen the four bolts and adjust the handlebar to the desired height. Be sure
  • 2005 Polaris Predator | Owners Manual - Page 160
    Carburetor/Idle RPM If the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted. 1. Warm up the engine by running the vehicle for five minutes, or until operating temperature is reached. 2. Apply the park brake and place the transmission in
  • 2005 Polaris Predator | Owners Manual - Page 161
    ADJUSTMENTS Carburetor/Idle RPM Carburetor re-jetting can be performed to compensate for altitude and/or temperature changes. If the vehicle is to be operated at various altitudes and temperatures, certain adjustments can be made to improve its operation and driveability. Above 6000 feet (1800 m)
  • 2005 Polaris Predator | Owners Manual - Page 162
    See page 173 for the part numbers of Polaris products. CLEANING AND STORAGE Cleaning the ATV Keeping your ATV clean will not only improve its appearance but it can also extend the life of various components. Washing the ATV CAUTION Do not use a high pressure washer for washing the ATV. Serious
  • 2005 Polaris Predator | Owners Manual - Page 163
    CLEANING AND STORAGE Waxing the ATV Your ATV can be waxed with any non-abrasive automotive paste wax. Avoid the use of harsh cleaners since they can scratch the body finish. CAUTION Certain products, including insect repellants and chemicals, will damage plastic surfaces. Use caution when using
  • 2005 Polaris Predator | Owners Manual - Page 164
    as outlined on page 159. Stabilize the Fuel Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer to the fuel tank, following the instructions on the container for the recommended amount. Fill the fuel tank with fuel. Allow 15-20 minutes of operation for the stabilizer to disperse
  • 2005 Polaris Predator | Owners Manual - Page 165
    CLEANING AND STORAGE Storage Recommendations Oil and Filter Warm the engine and change the oil and filter. See page 105. Air Filter / Air Box Inspect and clean or replace the pre-cleaner and air filter. Clean the air box and drain the sediment tube. Breather Filter Inspect and clean or replace the
  • 2005 Polaris Predator | Owners Manual - Page 166
    and pull the duct off the carburetor. 4. Start the engine and spray Polaris fogging oil or a comparable product into the carburetor, following the instructions on the fogging oil container. 5. Turn the engine off, reassemble the intake duct to the carburetor, secure the clamp, and reinstall the seat
  • 2005 Polaris Predator | Owners Manual - Page 167
    Storage Recommendations Inspect and Lubricate Inspect all cables and lubricate. Follow lubrication guidelines in the Maintenance Section of the service or owner's manual to completely grease and lubricate the entire vehicle with Polaris Premium All Season Grease. Engine Anti-Freeze Test engine
  • 2005 Polaris Predator | Owners Manual - Page 168
    Transporting the ATV Follow these procedures when transporting the vehicle. 1. Turn off the engine and remove the key to prevent loss during transporting. 2. Turn the fuel valve off. 3. Be sure the fuel cap, oil cap and seat are installed correctly. 4. Always tie the frame of the ATV to the
  • 2005 Polaris Predator | Owners Manual - Page 169
    TROUBLESHOOTING Contact your Polaris dealer for service if you're unable to identify solutions using the following charts. Engine Doesn't Turn Over Possible Cause Fuseable link Low battery voltage Loose battery connections
  • 2005 Polaris Predator | Owners Manual - Page 170
    TROUBLESHOOTING Engine Turns Over, Fails to Start Possible Cause Out of fuel Clogged fuel valve Water is present in fuel Fuel valve is turned off Old,
  • 2005 Polaris Predator | Owners Manual - Page 171
    TROUBLESHOOTING Engine Pings or Knocks Possible Cause Poor quality or low octane fuel Incorrect ignition timing Incorrect spark plug gap or heat range Solution Replace with
  • 2005 Polaris Predator | Owners Manual - Page 172
    TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Cause Fouled or defective spark plug Worn or defective spark plug wire Incorrect spark plug gap or heat
  • 2005 Polaris Predator | Owners Manual - Page 173
    TROUBLESHOOTING Engine Runs Irregularly, Stalls or Misfires Possible Lean Fuel Mixture Cause Low or contaminated fuel Low octane fuel Old, poor or non-recommended fuel Clogged
  • 2005 Polaris Predator | Owners Manual - Page 174
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Out of fuel Kinked or plugged fuel vent line Water present in fuel Overuse of choke Fouled or
  • 2005 Polaris Predator | Owners Manual - Page 175
    TROUBLESHOOTING Engine Stops or Loses Power Possible Cause Clogged, dirty or wet air filter Electronic throttle control (ETC) malfunction Other mechanical failure Overheated engine Solution Inspect
  • 2005 Polaris Predator | Owners Manual - Page 176
    POLARIS PRODUCTS Part # Description Engine Lubricant 2874414 Performance Synthetic 4-Stroke (PS-4) Oil (qt.) 2874415 PS-4 Oil (gal.) Grease / Specialized Lubricants 2871312 Grease Gun Kit, Premium All Season (3 oz.) 2871322 Premium All Season Grease (3 oz. cartridge) 2871423 Premium All Season
  • 2005 Polaris Predator | Owners Manual - Page 177
    SPECIFICATIONS Predator 500 Gross Vehicle Weight Fuel Capacity Overall Length Overall Width Overall Height Wheelbase Ground Clearance Dry Weight Minimum Turning Radius Engine Oil Capacity Coolant Capacity Engine Displacement Bore x Stroke 645 lbs./292 kg 3.25 gal./12.3 l 71.5 in./182 cm 47.5 in./121
  • 2005 Polaris Predator | Owners Manual - Page 178
    Drive Ratio - Final Gear Ratio - 1st Gear Ratio - 2nd Gear Ratio - 3rd Gear Ratio - 4th Gear Ratio - 5th Rear Two-Wheel Drive 5-Speed Manual Shift 14/38 2.4 1.6 (Std) 1.9 (Troy Lee) 1.3 (Std) 1.5 (Troy Lee) 1.1 (Std) 1.2 (Troy Lee) 0.9 Tire Size/Pressure - Front Tire Size/Pressure - Rear Front Brake
  • 2005 Polaris Predator | Owners Manual - Page 179
    COVERAGE WILL BE ALLOWED UNLESS YOUR ATV IS REGISTERED WITH POLARIS. Initial dealer preparation and set-up of your ATV is very important in ensuring trouble-free operation. Purchasing a machine in the crate or without proper dealer set-up will void your warranty coverage. 176
  • 2005 Polaris Predator | Owners Manual - Page 180
    for purposes other than for which it was manufactured, or for any damages which occur during trailer transit or as a result of unauthorized service or the use of unauthorized parts. In addition, this warranty does not cover physical damage to paint or finish, stress cracks, tearing or puncturing
  • 2005 Polaris Predator | Owners Manual - Page 181
    WARRANTY WARRANTY COVERAGE AND EXCLUSIONS: LIMITATIONS OF WARRANTIES AND REMEDIES ALL IMPLIED WARRANTIES (INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE LIMITED IN DURATION TO THE ABOVE SIX MONTH WARRANTY PERIOD. POLARIS FURTHER
  • 2005 Polaris Predator | Owners Manual - Page 182
    THE DEALER IS YOUR RESPONSIBILITY). Polaris suggests that you use your original selling dealer; however, you may use any Polaris Servicing Dealer to perform warranty service. Please work with your dealer to resolve any warranty issues. Should your dealer require any additional assistance they will
  • 2005 Polaris Predator | Owners Manual - Page 183
    Polaris Industries. Dealers may not give authorization for export. You should consult an authorized dealer to determine this vehicle's warranty or service bulletin coverage if you have any questions. This policy does not apply to vehicles registered to government officials or military personnel on
  • 2005 Polaris Predator | Owners Manual - Page 184
    must be done by an authorized Polaris dealer. If you move or are traveling within the country where your vehicle was purchased, Warranty or Service Bulletin repairs may be requested from any authorized Polaris dealer who sells the same line as your vehicle. Outside the Country where your vehicle
  • 2005 Polaris Predator | Owners Manual - Page 185
    where it was purchased, and you have not followed the procedure set out above, your vehicle will no longer be eligible for warranty or service bulletin coverage of any kind. (Vehicles registered to Government officials or military personnel on assignment outside of the country where the vehicle was
  • 2005 Polaris Predator | Owners Manual - Page 186
    A ADJUSTMENTS ...140-158 Air Filter Systems ...111-112 C Clutch Lever Freeplay ...154 Compression Damping ...153 Compression Damping (Troy Lee) . 149 Coolant Level, Radiator ...115 Coolant Level, Recovery Bottle ...114 Cooling System ...113-114 Crankcase Emission Control System . 88 E Index B
  • 2005 Polaris Predator | Owners Manual - Page 187
    AND LUBRICATION ...90-139 Maintenance Record ...100-101 Making Turns ...75 Manual Shift ...61-64 Master Cylinder ...56 R Rear Suspension ...151- 52 Tires ...136-137 Toe Alignment ...142-143 Transporting the ATV ...165 TROUBLESHOOTING ...166-172 Turning Around on a Hill ...80-81 N-O Noise Emission
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