2007 Yamaha Motorsports Rhino 450 Auto. 4x4 Owners Manual
2007 Yamaha Motorsports Rhino 450 Auto. 4x4 Manual
2007 Yamaha Motorsports Rhino 450 Auto. 4x4 manual content summary:
- 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YXR45FW LIT-11626-20-50 2P5-F8199-11 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 2
EBU00776 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 3
and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and vehicle, please consult a Yamaha dealer. WARNING _ Please read this manual carefully before operating this vehicle. Do not attempt to operate this - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 4
INJURY OR DEATH. Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the vehicle - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 5
with almost all state off-highway noise level and spark arrester laws and regulations. EVU00040 AFFIX DEALER LABEL HERE YXR45FW OWNER'S MANUAL ©2006 by Yamaha Motor Corporation, U.S.A. 1st edition, July 2006 All rights reserved. Any reprinting or unauthorized use without the written permission - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 6
EVU00050 CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 SAFETY INFORMATION...2-1 DESCRIPTION AND VEHICLE IDENTIFICATION ...3-1 Identification number records...3-3 Key identification number...3-3 Vehicle identification number ...3-4 Model label ...3-4 CONTROL FUNCTIONS ...4-1 Main - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 7
13 Riding in brush or wooded areas...7-14 Encountering obstacles on the trail ...7-15 8 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual and tool kit...8-1 Periodic maintenance chart for the emission control system...8-4 General maintenance and lubrication chart ...8-5 Hood ...8-7 Console - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 8
...8-44 Replacing a headlight bulb ...8-46 Headlight beam adjustment...8-49 Tail/brake light bulb replacement...8-50 Troubleshooting ...8-52 Troubleshooting charts ...8-53 9 CLEANING AND STORAGE ...9-1 A. Cleaning ...9-1 B. Storage ...9-3 SPECIFICATIONS ...10-1 NOISE REGULATION...11-1 10 11 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 9
12 13 MAINTENANCE RECORD ...12-1 YAMAHA MOTOR CORPORATION, U.S.A. SIDE × SIDE VEHICLE LIMITED WARRANTY ...13-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...14-1 14 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 10
EVU00060 1- LOCATION OF THE WARNING AND SPECIFICATION LABELS 1-1 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 11
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer. 1 2 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 12
the following: Maximum Load in Cargo Bed:181kg (400lb). Never carry passengers in cargo bed. Cargo can affect handling and stability. Read Owner's Manual before loading or towing. When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Avoid hills and rough terrain - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 13
, allow for increased braking distance, and use extreme caution when operating on inclines. Read carefully the loading information and trailer hitch sections in the owner's manual. YAMAHA 5UG-F151K-02 1-4 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 14
roll over or go out of control. NEVER USE WITH DRUGS OR ALCOHOL NEVER USE ON PUBLIC ROADS OR PAVEMENT LOCATE AND READ THE OWNER'S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. YAMAHA 5UG-F1568-01 1-5 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 15
9 0 1-6 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 16
handles differently from other vehicles including cars and ATVs. SEVERE INJURY OR DEATH can result if you do not follow these instructions: G Read this manual and all labels carefully and follow the operating procedures described. G This vehicle is designed to carry the driver and one passenger - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 17
time you use it to be sure it is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. Always keep both hands, arms, feet, and legs inside the vehicle at all times during operation. Keep your feet on the floorboard. Never hold - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 18
possible, and distributed evenly from side to side. Be sure cargo is secured so that it cannot move around during operation. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking. 2-3 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 19
WARNING POTENTIAL HAZARD Improper handling of gasoline. WHAT CAN HAPPEN Gasoline can catch fire and you could be burned. HOW TO AVOID THE HAZARD Always turn off the engine when refueling. Do not refuel right after the engine has been running and is still very hot. Do not spill gasoline on the engine - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 20
WARNING POTENTIAL HAZARD Starting or running the engine in a closed area. WHAT CAN HAPPEN Exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. HOW TO AVOID THE HAZARD Always operate your vehicle in an area with adequate ventilation. 2-5 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 21
- 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 22
EVU00080 1- DESCRIPTION AND VEHICLE IDENTIFICATION 1. Headlights 2. Front shock absorber assembly adjusting ring 3. Brake fluid reservoir 4. Air filter element (engine and air intake duct) 5. V-belt case 6. Driver seat 7. Driver seat belt 8. Cargo bed 9. Tail/brake lights 10. Rear shock absorber - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 23
35. Brake pedal 9 10 11 12 13 14 NOTE: _ The vehicle you have purchased may differ slightly from those shown in the figures of this manual. _ 3-2 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 24
EVU00090 EVU00100 Identification number records Record the key identification number, vehicle identification number and model label information in the spaces provided for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. 1. KEY IDENTIFICATION - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 25
EVU00110 EVU00121 Vehicle identification number The vehicle identification number is stamped into the frame. Model label The model label is affixed to the frame under the driver seat. Record the information on this label in the space provided. This information will be needed to order spare parts - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 26
EVU00130 1- CONTROL FUNCTIONS EVU00140 Main switch Functions of the respective switch positions are as follows: ON: All electrical circuits are supplied with power, and the headlights and taillights come on when the light switch is on. OFF: All electrical circuits are switched off. The key can - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 27
it cool. Do not turn the key to the "START" position with the engine running, or damage to the electric starter can result. See starting instructions prior to starting the engine. (See pages 6-1-6-3 for details.) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 _ 4-2 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 28
EVU00150 EVU00210 Indicator and warning lights Parking brake indicator light "P" This indicator light comes on when the parking brake is applied. EVU00160 Reverse indicator light "R" This indicator light comes on when the drive select lever is in the "R" reverse position. NOTE: If the indicator - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 29
EVU00201 EVU00181 On-Command four-wheel-drive indicator light " " This indicator light comes on when the "2WD/ 4WD" switch is in the "4WD" position. NOTE: Due to the synchronizing mechanism in the differential gear case, the light may not come on until the vehicle starts moving. _ _ Coolant - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 30
EVU00190 Coolant temperature warning light checking method Turn the main switch to "ON". Coolant temperature warning light does not come on. Turn the main switch to "START" with the transmission in the neutral position. Coolant temperature warning light comes on. Coolant temperature warning light - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 31
EVU00150* EVU01131 Indicator and warning lights (special edition models) On-Command differential gear lock indicator light "DIFF. LOCK" This indicator light and the On-Command differential gear lock indicator in the display come on when the On-Command differential gear lock switch is set to the " - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 32
EVU00170 EVU01161 Neutral indicator light "N" This indicator light comes on when the drive select lever is in the "N" position. EVU00161 Reverse indicator light "R" This indicator light comes on when the drive select lever is in the "R" reverse position. Furthermore, this indicator light flashes - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 33
EVU00181 EVU01630* Coolant temperature warning light " " When the coolant temperature reaches a specified level, this light comes on to warn that the coolant temperature is too hot. If the light comes on during operation, stop the engine as soon as it is safe to do so and allow the engine to cool - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 34
G G G G two tripmeters (which show the distance traveled since they were last set to zero) a clock an hour meter (which shows the total time the key has been turned to "ON") a fuel meter Odometer and tripmeter modes Pushing the "TRIP/ODO" button switches the display between the odometer mode "ODO" - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 35
Clock mode Pushing the " "/" " button switches the display between the clock mode "CLOCK" and the hour meter mode "HOUR" in the following order: CLOCK→HOUR→CLOCK To set the clock 1. Set the display to the clock mode. 2. Push the " "/" " button until the clock starts flashing. 3. Set the hours by - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 36
EVU00230 Switches _ CAUTION: Do not use the headlights with the engine turned off for an extended period of time. The battery may discharge to the point that the starter motor will not operate properly. If this should happen, remove the battery and recharge it. _ 1. Light switch "OFF/ EVU00240 L - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 37
EVU01580 On-Command four-wheel-drive and differential gear lock switches G G Four-wheel drive ("4WD"): Power is supplied to the rear and front wheels. Four-wheel drive with the differential gear locked ("4WD-LOCK"): Power is supplied to the rear and front wheels when the differential gear is - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 38
WARNING POTENTIAL HAZARD Changing from 2WD to 4WD or from 4WD to 4WD-LOCK ("DIFF.LOCK"), or vice-versa while the vehicle is moving. WHAT CAN HAPPEN The vehicle handles differently in 2WD than in 4WD and in 4WD-LOCK in some circumstances. Changing from 2WD to 4WD or from 4WD to 4WD-LOCK, or vice- - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 39
On-Command differential gear lock switch "4WD"/"LOCK" multi-function meter unit display will come on. To release the differential gear lock, stop the vehicle and set the switch to "4WD". WARNING POTENTIAL HAZARD Riding too fast while the vehicle is in 4WD-LOCK. WHAT CAN HAPPEN All wheels turn at - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 40
EVU00260 NOTE: G If the differential gear lock is not engaging properly, turn the steering wheel back and forth to help it engage. G Riding before the differential gear lock is properly engaged will cause the engine speed to be limited until engagement is complete. For special edition models: G - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 41
HAZARD Check the operation of the accelerator pedal before you start the engine. If it does not work smoothly, check for the cause. Correct the problem before operating the vehicle. Consult a Yamaha dealer if you can't find or solve the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 42
EVU00280 Parking brake lever The parking brake lever is located at the right side of the driver's seat. It will help hold the vehicle from moving while parked. To set the parking brake, pull the lever up completely. To release the parking brake, pull up on the lever, press the release button, and - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 43
EVU00290 EVU00300 Drive select lever The drive select lever is used to shift your vehicle into the low, high, neutral and reverse positions. (Refer to pages 6-5-6-7 for the drive select lever operation.) Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. 1. Fuel tank cap 1. - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 44
EVU00310 EVU00320 Fuel level check window The amount of fuel in the fuel tank can be checked through the fuel level check window. If the fuel level is low, refuel as soon as possible. Starter (choke) " " Starting a cold engine requires a richer air-fuel mixture. A separate starter circuit - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 45
EVU00330 Seats To remove a seat, pull its seat lock lever upward, lift the front of the seat, and then slide the seat forward and up. To install a seat, insert the projections on the rear of the seat into the seat holders and push down on the seat at the front. WARNING POTENTIAL HAZARD A loose - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 46
EVU00340 Seat belts This vehicle is equipped with three-point seat belts for both the operator and passenger. Always wear the seat belt while riding in the vehicle. To wear the seat belt properly, do the following: 1. Hold the latch plate as you pull the belt across your lap and chest. Make sure - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 47
3. Put the lap portion of the belt low on your hips. Push down on the buckle end of the belt as you pull up on the shoulder part so the belt is snug across your hips. 4. Position the shoulder belt over your shoulder and across your chest. The shoulder belt should fit against your chest. If it is - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 48
EVU01191 EVU00351 Glove compartment Cargo bed CAUTION: _ To protect from damage, do not put metal products, like tools or sharply edged products directly in the glove compartment. If they must be stored, wrap them in appropriate cushion material. _ 1. Cargo bed 3. Cargo hook (× 4) 2. Tailgate - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 49
Opening and closing the tailgate Lifting and lowering the cargo bed 1. Tailgate 2. Latch (× 2) 1. Cargo bed release lever To open Unhook the latches, and then lower the tailgate. To close Place the tailgate in the original position, and then hook the latches. To lift Push down the cargo bed - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 50
WARNING POTENTIAL HAZARD Pinch points. WHAT CAN HAPPEN You or someone else could be pinched between the cargo bed and the frame when the bed is being lowered. HOW TO AVOID THE HAZARD Before closing the bed, be sure others are standing away from the vehicle. Keep hands and fingers away from the pinch - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 51
EVU00360 WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed WHAT CAN HAPPEN The passenger could fall, be thrown out, or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed. This cargo bed is designed to carry cargo only. Front and - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 52
1. Spring preload adjusting ring 2. Position indicator 1. Special wrench NOTE: A special wrench can be obtained at a Yamaha dealer to make this adjustment. _ _ Standard position: B A- Minimum (soft) E- Maximum (hard) 4-27 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 53
EVU00370 WARNING POTENTIAL HAZARD Improper shock absorber adjustment. WHAT CAN HAPPEN Uneven adjustment can cause poor handling and loss of stability, which could lead to an accident. HOW TO AVOID THE HAZARD Always adjust the shock absorbers on the left and right side to the same setting. Trailer - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 54
EVU00380 Auxiliary DC jack The auxiliary DC jack is located at the right side of the front panel. The auxiliary DC jack can be used for suitable work lights, radios, etc. The auxiliary DC jack should only be used when the engine is running. 1. Auxiliary DC jack Maximum rated capacity for the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 55
4. When the auxiliary DC jack is not being used, cover it with the cap. CAUTION: _ G G G Do not use accessories requiring more than the above maximum capacity. This may overload the circuit and cause the fuse to blow. If accessories are used without the engine running or with the headlights - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 56
EVU01200 1- PRE-OPERATION CHECKS Before using this vehicle, check the following points: ITEM Brakes Parking brake Fuel Engine oil Coolant reservoir Final gear oil/ Differential gear oil Accelerator pedal Seat belts Steering Fittings and fasteners Lights and switches Wheels and tires Axle boots - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 57
use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. Front and rear brakes Brake pedal Check for correct brake pedal free play. If the brake pedal free play is incorrect, have a Yamaha - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 58
accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not operate the vehicle if you find any problem with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. 5-3 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 59
content does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. CAUTION: _ Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 60
EVU00410 WARNING POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury. Fuel expands when it heats up. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. HOW TO AVOID THE HAZARD Do not - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 61
EVU00420 Coolant Check the coolant level in the coolant reservoir when the engine is cold. (The coolant level will vary with engine temperature.) The coolant level is satisfactory if it is between the minimum and maximum level marks on the coolant reservoir. If the coolant level is at or below the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 62
EVU00430 EVU00450 Final gear oil Make sure the final gear oil is at the specified level. Add oil as necessary. (See pages 8-14- 8-15 for details.) Recommended oil: SAE 80 API GL-4 Hypoid gear oil If desired, an SAE 80W90 hypoid gear oil may be used for all conditions. NOTE: GL-4 is a quality and - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 63
fasteners Always check the tightness of chassis fittings and fasteners before a ride. Take the vehicle to a Yamaha dealer or refer to the Service Manual for correct tightening torque. EVU00480 Lights Check the headlights and tail/brake lights to make sure they are in working condition. Repair as - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 64
EVU00500 Tires WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, increasing your risk - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 65
EVU00510 4. Use no more than the following pressures when seating the tire beads. Front 250 kPa (2.5 kgf/cm2, 36 psi) Rear 250 kPa (2.5 kgf/cm2, 36 psi) Higher pressures may cause the tire to burst. Inflate the tires very slowly and carefully. Fast inflation could cause the tire to burst. How to - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 66
EVU00520 Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. 1. Tire pressure gauge a. Tire wear limit 5-11 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 67
familiar with all controls. WHAT CAN HAPPEN Loss of control, which could cause an accident or injury. HOW TO AVOID THE HAZARD Read the Owner's Manual carefully. If there is a control or function you do not understand, ask your Yamaha dealer. 6-1 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 68
NOTE: G When the drive select lever is in the neutral position, the neutral indicator light should come on. If the neutral indicator light does not come on, ask a Yamaha dealer to inspect the electric circuit. G The engine can be started in any gear if the brake is applied. However, it is - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 69
EVU00550 NOTE: If the engine fails to start, release the key, and then try starting again. Wait a few seconds before the next attempt. Each cranking should be as short as possible to preserve battery energy. Do not crank the engine more than 5 seconds on each attempt. _ _ Starting a warm engine To - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 70
4. Using a charged 12 V battery, connect the positive lead of the jumper cable to the positive terminal of the battery in the vehicle and the other end of the positive lead to the positive terminal of the charged battery. WARNING Do not connect the negative lead of the jumper cable to the negative - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 71
normally with the starter (choke) turned off. EVU00580 2. Apply the brakes, then shift by moving the drive select lever along the shift guide. NOTE: Make sure that the drive select lever is completely shifted into position. _ _ Drive select lever operation and reverse driving CAUTION: _ Before - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 72
off the accelerator pedal. 2. Apply the brake pedal. 3. Shift from neutral to reverse or vice versa by moving the drive select lever along the shift guide. 1. Drive select lever NOTE: G When in reverse, the reverse indicator light should be on. If the light does not come on, ask a Yamaha dealer to - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 73
EVU00590 5. Press the accelerator pedal gradually and continue to watch to the rear while backing. WARNING POTENTIAL HAZARD Improperly operating in reverse. WHAT CAN HAPPEN You could hit an obstacle or person behind you, resulting in serious injury. HOW TO AVOID THE HAZARD When you shift into - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 74
Each full throttle acceleration sequence should be followed with a substantial rest period for the engine by cruising at lower r/min so the engine can rid itself of the temporary build up of heat. If any abnormality is noticed during this period, consult a Yamaha dealer. 0-10 hours: Avoid continuous - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 75
EVU01210 EVU00600 Parking When parking, stop the engine and shift the drive select lever into the neutral position. Apply the parking brake to help prevent the vehicle from rolling. Parking on a slope WARNING POTENTIAL HAZARD Parking on a hill or other incline. WHAT CAN HAPPEN The vehicle could - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 76
EVU00610 Accessories and loading EVU00620 1. Bring the vehicle to a stop by applying the brakes. 2. Stop the engine. 3. With the brakes applied, set the parking brake. NOTE: Like many other vehicles, the parking brake acts on the rear wheels. For the parking brake to have the effect of braking all - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 77
EVU00630 G G G Accessories should be rigidly and securely mounted. An accessory which can shift position or come off while you are operating could affect your ability to control the vehicle. Do not mount an accessory where it could interfere with your ability to control the vehicle. Examples - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 78
G G G G Choose a trailer hitch drawbar designed for use with a 5 cm (2 in) receiver. (See page 4-28 for more information.) Do not exceed the maximum tongue weight. You can measure tongue weight with a bathroom scale. Put the tongue of the loaded trailer on the scale with the tongue at hitch - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 79
WARNING POTENTIAL HAZARD Overloading this vehicle or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this vehicle. Cargo should be properly distributed and - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 80
differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner's Manual completely and understand the operation of the controls. Pay particular attention to the safety information on pages 2-1-2-5. Please also read all caution and - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 81
WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed. WHAT CAN HAPPEN The passenger could fall or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger in the cargo bed. The cargo bed is designed to carry cargo only. The total weight of operator, passenger - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 82
and securely attached. Reduce speed when carrying cargo or pulling a trailer. Allow greater distance for braking. Always follow the instructions in your Owner's Manual for carrying cargo or pulling a trailer. The driver and passenger must always wear a seat belt and an approved motorcycle - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 83
WARNING POTENTIAL HAZARD Operating this vehicle without wearing an approved motorcycle helmet, eye protection, and protective clothing. WHAT CAN HAPPEN Operating without an approved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident. Operating - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 84
operation before attempting more difficult maneuvers. Perform the Pre-Operation Checks on pages 5-1-5-11. Set the parking brake, shift to neutral, and follow the instructions on page 6-1 to start the engine. Once it has warmed up and you have turned the choke off, you are ready to begin driving - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 85
CAUTION: _ Do not shift from low to high or vice versa without coming to a complete stop and waiting for the engine to return to normal idle speed. Damage to the engine or drive train may occur. _ TURNING YOUR VEHICLE The vehicle is easier to steer in two-wheel drive (2WD) than four-wheel drive ( - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 86
BRAKING Braking ability is affected by the type of terrain. In most cases, gradually application of the brakes is more effective than abrupt braking, particularly on loose surfaces like gravel. Always allow for greater braking distance on rough, loose, or slippery surfaces. GOING UPHILL Do not - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 87
WARNING POTENTIAL HAZARD Operating on excessively steep hills. WHAT CAN HAPPEN The vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. HOW TO AVOID THE HAZARD Never operate your vehicle on hills too steep for it or your abilities. Never operate vehicles - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 88
If you start to lose traction or momentum when climbing, and you decide you will be unable to continue, use the brakes to come to a stop. Do not attempt to turn the vehicle around. With your foot on the brake, look behind you and plan your descent. Shift the drive select lever in reverse so you can - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 89
WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause the vehicle to overturn. HOW TO AVOID THE HAZARD Always check the terrain carefully before you start down any hill. Never go down a hill at high speed. Avoid going down a hill at an angle that - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 90
CROSSING THROUGH SHALLOW WATER If you must cross shallow, slow moving water up to the depth of the vehicle's floorboards, choose your path carefully to avoid sharp drop-offs, large rocks, or slippery surfaces that could cause the vehicle to overturn. Never operate through water deeper than 33 cm (13 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 91
CAUTION: _ After riding your vehicle in water, be sure to drain the trapped water by removing the check hose at the bottom of the air filter case, the V-belt cooling duct check hose, the drive select lever box check hose and the V-belt case drain plug. Wash the vehicle in fresh water if it has been - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 92
RIDING OVER ROUGH TERRAIN Operating over rough terrain should be done with caution. Look for obstacles that could cause damage to the vehicle or could lead to a rollover or accident. Avoid jumping the vehicle as injury, loss of control, and damage to the vehicle could occur. WARNING 1. Drive select - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 93
RIDING IN BRUSH OR WOODED AREAS When operating in areas with brush or trees, watch carefully on both sides and above the vehicle for obstacles such as branches that the vehicle might hit, causing an accident, or for brush that might enter the vehicle as you pass and strike the driver or passenger. - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 94
ENCOUNTERING OBSTACLES ON THE TRAIL If you cannot go around an obstacle such as a fallen tree trunk or a ditch, stop the vehicle where it is safe to do so. Set the parking brake and get out to inspect the area thoroughly. Look from both your approach side and the exit side. If you believe you can - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 95
5 6 7 8 9 10 11 12 13 14 WARNING POTENTIAL HAZARD Servicing an engine while it is running. WHAT CAN HAPPEN Moving parts can catch performing maintenance unless otherwise specified. 8-1 Owner's manual and tool kit You are recommended to put this owner's manual in the vinyl bag and always carry it - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 96
The service information included in this manual is intended to provide you, the owner, with tool kit 2. Tire pressure gauge NOTE: If you do not have a torque wrench available during a service operation requiring one, take your vehicle to a Yamaha dealer to check the torque settings and adjust them - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 97
added to this vehicle should be genuine Yamaha or equivalent components designed for use on this vehicle and should be installed and used according to instructions. If you have questions, consult an authorized Yamaha vehicle dealer. 8-3 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 98
EVU01640 Periodic maintenance chart for the emission control system NOTE: G G G For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 99
EVU01650 General maintenance and lubrication chart Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 ITEM ROUTINE Cooling system Air filter elements (engine and air intake duct) Engine oil Engine - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 100
ITEM ROUTINE Whichever month comes first km (mi) hours 1 320 (200) 20 INITIAL 3 1,200 (750) 75 6 2,400 (1,500) 150 EVERY 6 12 2,400 4,800 (1,500) (3,000) 150 300 Drive shaft universal joint* Engine mount* Front and rear axle boots* Stabilizer bushings* Fittings and fasteners* Lubricate - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 101
EVU00680 Hood To open Unhook the hood latches, and then slowly tilt the hood up until it stops. 1. Hood 1. Latch (× 2) 8-7 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 102
To close Lower the hood slowly to its original position, and then hook the hood latches. Secure projections 1 on the underside of the hood into slots 2 on the back of the instrument panel. Secure slots 3 on the side of the hood around projections 4 on the frame. CAUTION: _ G G _ Make sure that - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 103
EVU00691 Console To remove 1. Remove the seats. (See page 4-20 for seat removal and installation procedures.) 2. Remove the parking brake lever boot. 3. Pull the console upward (the drive select lever boot will come loose). To install 1. Place the console in its original position. 2. Install the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 104
EVU00702 Engine oil and oil filter cartridge The engine oil level should be checked before each operation. In addition, the oil must be changed and the oil filter cartridge replaced at the intervals specified in the periodic maintenance and lubrication chart. To check the engine oil level 1. Place - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 105
To change the engine oil (with or without oil filter cartridge replacement) 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Start the engine, warm it up for several minutes, and then turn it off. 3. Place an oil pan under the engine to collect the used oil, - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 106
6. Apply a light coat of engine oil to the O-ring of the new oil filter cartridge. NOTE: Make sure the O-ring is seated properly. _ _ 1. Oil filter cartridge 2. Torque wrench 8. Install the engine oil drain bolt, and then tighten it to the specified torque. Tightening torque: Engine oil drain - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 107
Recommended engine oil: See page 10-2. Oil quantity: Without oil filter cartridge replacement: 2.50 L (2.20 Imp qt, 2.64 US qt) With oil filter cartridge replacement: 2.60 L (2.29 Imp qt, 2.75 US qt) 10. Start the engine, and then let it idle for several minutes while checking it for oil leakage. - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 108
EVU00710 Final gear oil Checking the final gear oil level 1. Place the vehicle on a level surface. 2. Remove the oil filler bolt, and then check the oil level in the final gear case. 3. If the oil is below the brim of the filler hole, add sufficient oil of the recommended type to raise it to the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 109
Changing the final gear oil 1. Place the vehicle on a level surface. 2. Place a container under the final gear case to collect the used oil. 3. Remove the oil filler bolt and the drain bolt to drain the oil. 5. Add the recommended final gear oil up to the brim of the filler hole. Recommended oil: - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 110
EVU00721 Differential gear oil Checking the differential gear oil level 1. Place the vehicle on a level surface. 2. Remove the differential gear oil filler bolt and check the oil level. It should be up to the brim of the filler hole. If the level is low, add sufficient oil of the recommended type - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 111
Recommended oil: SAE 80 API GL-5 Hypoid gear oil Oil quantity: 0.32 L (0.28 Imp qt, 0.34 US qt) CAUTION: _ Be sure no foreign material enters the differential gear case. _ 1. Differential gear oil drain bolt 4. Install the differential gear oil drain bolt, and tighten it to the specified torque. - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 112
EVU00732 Coolant The coolant level should be checked before each ride. Checking the coolant level 1. Place the vehicle on a level surface. 2. Open the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) 3. Check the coolant level in the coolant reservoir when the engine is cold as - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 113
EVU00740 CAUTION: _ Mix anti freeze with distilled water only. However, if distilled water is not available, soft water may be used for refilling. _ Axle boots Check the protective boots for holes or tears. If any damage is found, have them replaced by a Yamaha dealer. Changing the coolant The - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 114
EVU01590 Spark plug inspection Removal 1. Remove the console. (See page 8-9 for console removal and installation procedures.) 2. Remove the spark plug cap. 1. Rear axle boot (× 2 each side) 1. Spark plug cap 3. Use the spark plug wrench in the tool kit to remove the spark plug as shown. 8-20 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 115
insulator around the center electrode is a medium-tolight tan for a vehicle that is being ridden normally. Do not attempt to diagnose such problems yourself. Instead, take the vehicle to a Yamaha dealer. You should periodically remove and inspect the spark plug because heat and deposits will - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 116
Installation 1. Measure the electrode gap with a wire thickness gauge and, if necessary, adjust the gap to specification. Spark plug gap: 0.6-0.7 mm (0.024-0.028 in) 3. Install the spark plug and tighten it to the specified torque. Tightening torque: Spark plug: 17.5 Nm (1.75 m·kgf, 12.7 ft·lbf) - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 117
EVU01602 Cleaning the air filter elements Cleaning the intake duct air filter element 1. Remove the air intake duct grill by removing the quick fastener screws. 2. Remove the air filter element from the air intake duct grill by pulling it out as shown. 1. Air filter element 1. Quick fastener - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 118
Cleaning the engine air filter element NOTE: There is a check hose at the bottom of the air filter case. If dust or water collects in this hose, empty the hose and clean the air filter element and air filter case. _ _ 1. Air filter element 5. Install the air filter element into the air intake duct - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 119
3. Remove the air filter case cover by unhooking the holders. 1. Air filter element 1. Holder (× 5) 2. Air filter case cover 4. Remove the air filter element. 5. Remove the sponge material from its frame. 1. Air filter frame 3. Element retaining plate 8-25 2. Sponge material - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 120
6. Wash the sponge material gently but thoroughly in solvent. WARNING POTENTIAL HAZARD Using low flash point solvents or gasoline to clean the sponge material. WHAT CAN HAPPEN Low flash point solvents or gasoline can catch fire or explode. HOW TO AVOID THE HAZARD Use parts cleaning solvent to clean - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 121
NOTE: The air filter element should be cleaned every 20-40 hours. It should be cleaned and lubricated more often if the vehicle is operated in extremely dusty areas. Each time air filter element maintenance is performed, check the air inlet to the air filter case for obstructions. Check the air - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 122
EVU01610 EVU00780 V-belt cooling duct check hose The V-belt cooling duct check hose is located under the console. (See page 8-9 for console removal and installation procedures.) If dust or water collects in the V-belt cooling duct check hose, remove the hose and clean it. V-belt case drain plug - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 123
EVU00792 Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool before cleaning the spark arrester. 1. Remove the bolts. 1. V-belt case drain plug 1. Bolt (× 3) 2. Remove the tailpipe by pulling it out of the muffler. 3. Tap the tailpipe lightly, and then use a wire brush to - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 124
WARNING POTENTIAL HAZARD Improper cleaning of the spark arrester. Hot exhaust system WHAT CAN HAPPEN Could injure the eyes. Could cause burns. Could cause carbon monoxide poisoning, possibly leading to death. Could start a fire. HOW TO AVOID THE HAZARD When cleaning the spark arrester: Always let - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 125
EVU00800 EVU00810 Carburetor adjustment The carburetor is a vital part of the engine and requires very sophisticated adjustment. Most adjusting should be left to a Yamaha dealer who has the professional knowledge and experience to do so. However, the idling speed may be performed by the owner as a - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 126
fuel/air supply or engine noise. To prevent this, the valve clearance must be adjusted regularly. This adjustment however, should be left to a professional Yamaha service technician. 8-32 1. Brake pad wear indicator groove - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 127
EVU00840 NOTE: The wheels need to be removed to check the brake pads. (See pages 8-41-8-42 for wheel removal and installation procedures.) _ _ Rear brake pad check Each brake pad is provided with wear indicator grooves, which allow you to check the brake pad wear without having to disassemble the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 128
EVU00850 Checking the brake fluid level The brake fluid reservoir is located under the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) Observe these precautions: G When checking the fluid level, make sure the top of the brake fluid reservoir is level. G Use only the recommended - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 129
system if the brake fluid level goes down. EVU00860 Brake fluid replacement Complete fluid replacement should be done only by trained Yamaha service personnel. Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or leaking. G Replace the oil - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 130
adjusted brakes. WHAT CAN HAPPEN You could lose braking ability, which could lead to an accident. HOW TO AVOID THE HAZARD After servicing: G Make sure the brakes operate smoothly and that the brake pedal position is correct. G Make sure the brakes do not drag. G All air must be - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 131
a. Parking brake lever free play 1. Locknut 2. Adjusting nut NOTE: The parking brake lever must be released when checking and adjusting the parking brake lever free play. _ _ 5. Loosen the locknut. 6. Turn the adjusting nut in direction a to increase the free play or in direction b to decrease - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 132
EVU00880 Brake light switch adjustment The brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. If necessary, adjust the brake light switch as follows. 1. Open the hood. (See pages 8-7-8-8 for hood opening - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 133
EVU00890 EVU00900 Cable inspection and lubrication WARNING POTENTIAL HAZARD Damaged control cables. WHAT CAN HAPPEN Corrosion can result when the outer covering of control cables becomes damaged. Cables can also become frayed or kinked. Operation of controls could be restricted, which could cause - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 134
EVU00910 EVU00920 Rear knuckle upper and lower pivot lubrication Lubricate the knuckle upper and lower pivots with a grease gun. Steering shaft lubrication Lubricate the pivot points. Recommended lubricant: Lithium-soap-based grease (all-purpose grease) Recommended lubricant: Lithium-soap-based - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 135
EVU00930 EVU00940 Wheel removal 1. Loosen the wheel nuts. 2. Elevate the vehicle and place a suitable stand under the frame. 3. Remove the nuts from the wheel. 4. Remove the wheel. Wheel installation 1. Install the wheel and the nuts. NOTE: G The arrow mark on the tire must point toward the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 136
EVU00950 Battery This vehicle is equipped with a sealed-type battery. Therefore it is not necessary to check the electrolyte or add distilled water in the battery. If the battery seems to have discharged, consult a Yamaha dealer. CAUTION: _ 1. Tapered nut 2. Lower the vehicle so that the wheel - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 137
EVU00960 HOW TO AVOID THE HAZARD Avoid contact with skin, eyes or clothing. Always shield eyes when working near batteries. Keep out of reach of children. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg or vegetable - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 138
EVU00970 Fuse replacement The main fuse and the fuse box are located under the hood. (See pages 8-7-8-8 for hood opening and closing procedures.) If a fuse is blown, turn off the main switch and install a new fuse of the specified amperage. If a fuse is blown, replace it as follows. 1. Remove the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 139
CAUTION: _ To prevent accidental short-circuiting, turn off the main switch when checking or replacing a fuse. _ 3. Remove the blown fuse, and then install a new fuse of the specified amperage. Specified fuses: Main fuse: Headlight fuse: Ignition fuse: Auxiliary DC jack fuse: Signaling system - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 140
EVU01670 WARNING POTENTIAL HAZARD Using an improper fuse WHAT CAN HAPPEN An improper fuse can cause damage to the electrical system, which could lead to a fire. HOW TO AVOID THE HAZARD Always use a fuse of the specified rating. Never use a material in place of the proper fuse. Replacing a - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 141
3. Remove the headlight bulb holder cover by pulling it off. 4. Remove the headlight bulb holder by pushing it in and turning it counterclockwise. 1. Headlight bulb holder cover 1. Headlight bulb holder 8-47 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 142
5. Remove the defective bulb by pulling it out. WARNING POTENTIAL HAZARD A headlight bulb is hot when it is on and immediately after it is turned off. WHAT CAN HAPPEN You can be burned, or a fire could start if the bulb touches something flammable. HOW TO AVOID THE HAZARD Wait for the bulb to cool - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 143
EVU00990 7. Install the bulb holder by pushing it in and turning it clockwise. 8. Install the bulb holder cover and the cover at the rear of the headlight. Headlight beam adjustment CAUTION: _ It is advisable to have a Yamaha dealer make this adjustment. _ CAUTION: Make sure the headlight bulb - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 144
EVU01000 Tail/brake light bulb replacement If a tail/brake light bulb burns out, replace it as follows: 1. Remove panel A (if replacing the left tail/ brake bulb) or panel B (if replacing the right tail/brake bulb) by removing the quick fasteners and bolts. 1. Panel B 1. Panel A 1. Quick - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 145
2. Remove the bulb holder (together with the bulb) by turning it counterclockwise. Tightening torque: Panel bolt: 6.5 N·m (0.65 m·kgf, 4.7 ft·lbf) 1. Tail/brake light bulb holder 3. Push the defective bulb in and turn it counterclockwise to remove it from the bulb holder. 4. Push a new bulb in - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 146
trouble may occur during operation. Any problem in the fuel, compression, or ignition systems can cause poor starting and loss of power. The troubleshooting , but they are often inferior. Consequently, they have a shorter service life and can lead to expensive repair bills. WARNING POTENTIAL HAZARD - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 147
EVU01020 Troubleshooting charts Starting problems or poor engine performance 1. Fuel Check if there is fuel in the fuel tank. There is fuel. Remove the fuel hose from the fuel pump. - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 148
Engine overheating WARNING POTENTIAL HAZARD Removing the radiator cap when the engine and radiator are still hot. WHAT CAN HAPPEN You could be burned by hot fluid and steam blown out under pressure. HOW TO AVOID THE HAZARD Wait for the engine to cool before removing the radiator cap. Always use a - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 149
EVU01030 1- CLEANING AND STORAGE _ CAUTION: Excessive water pressure may cause water seepage and deterioration of wheel bearings, brakes, transmission seals and electrical devices. Many expensive repair bills have resulted from improper high pressure detergent applications such as those available - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 150
6. Clean the seats with a vinyl upholstery cleaner to keep the cover pliable and glossy. 7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid combination cleaner-waxes. Many contain abrasives which may scratch the paint or protective finish. When finished, start the - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 151
EVU01042 B. STORAGE Long term storage (60 days or more) of your vehicle will require some preventive procedures to guard against deterioration. After thoroughly cleaning the vehicle, prepare for storage as follows: 1. Fill the fuel tank with fresh fuel and add the specified amount of Yamaha Fuel - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 152
8. Remove the battery and charge it. Store it in a dry place and recharge it once a month. Do not store the battery in an excessively warm or cold place [less than 0 °C (30 °F) or more than 30 °C (90 °F)]. NOTE: Make any necessary repairs before storing the vehicle. _ _ 9-4 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 153
EVU01050 1- SPECIFICATIONS 1 YXR45FW 2,885 mm (113.6 in) 1,385 mm (54.5 in) 1,853 mm (73.0 in) 818 mm (32.2 in) 1,910 mm (75.2 in) 280 mm (11.0 in) 3,900 mm (154 in) 501.0 kg (1,105 lb) Liquid cooled 4-stroke, SOHC Forward-inclined single cylinder 421.0 cm3 84.5 × 75.0 mm (3.33 × 2.95 in) 10.00 :1 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 154
4 (20W40) or SAE 20W40 YAMALUBE 4 (10W30) or SAE 10W30 SAE 5W30 -20° -10° 0° 10° 20° 30° 40° 50°C Recommended engine oil classification API service SG type or higher, JASO standard MA CAUTION: In order to prevent clutch slippage (since the engine oil also lubricates the clutch), do not mix - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 155
Model Final gear case oil: Type Quantity: Differential gear case oil: Type Quantity: Radiator capacity (including all routes): Air filter: Engine Intake duct Fuel: Type Fuel tank capacity Carburetor: Type/quantity Manufacturer Spark plug: Type/manufacturer Spark plug gap Clutch type: YXR45FW SAE80 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 156
Model Transmission: Primary reduction system Secondary reduction system Secondary reduction ratio Transmission type Operation Reverse gear Sub transmission ratio Chassis: Frame type Caster angle Trail Tire: Type Size YXR45FW V-belt Shaft drive 43/20 × 24/17 × 33/9 (11.129) V-belt automatic Right - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 157
Model Brakes: System Type Operation Suspension: Front suspension Rear suspension Shock absorber: Front shock absorber Rear shock absorber Wheel travel: Front wheel travel Rear wheel travel Electrical: Ignition system Generator system Battery type Battery capacity Headlight type: Front and rear - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 158
Model Bulb voltage, wattage × quantity: Headlight Tail/brake light Indicator lights: Neutral indicator light Reverse indicator light Coolant temperature warning light Parking brake indicator light On-Command four-wheel-drive indicator light (except special edition models) On-Command four-wheel-drive - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 159
Model Specified fuses: Main fuse Headlight fuse Ignition fuse Auxiliary DC jack fuse Four-wheel-drive motor fuse Carburetor warmer fuse Signaling system fuse Backup fuse 30.0 A 15.0 A 10.0 A 10.0 A 3.0 A 10.0 A 10.0 A 10.0 A YXR45FW 10-7 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 160
EVU01060 1- NOISE REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 161
) 2,400 (1,500) 4,800 (3,000) 7,200 (4,500) 9,600 (6,000) 12,000 (7,500) 14,400 (9,000) hours 20 75 150 300 450 600 750 900 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 6 7 8 9 10 11 12 13 14 16,800 (10,500) 1,050 19,200 (12,000) 1,200 21,600 (13,500 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 162
. THE CUSTOMER'S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the Side-by-Side vehicle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha Side × Side Vehicle dealer of any and all apparent defects within ten (10) days after discovery - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 163
EVU01090 YAMAHA EXTENDED SERVICE (Y.E.S.) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14-1 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 164
14-2 - 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 165
- 2007 Yamaha Motorsports Rhino 450 Auto. 4x4 | Owners Manual - Page 166
YAMAHA MOTOR CO., LTD. PRINTED IN USA 2006.08-1.0×1 CR (E)
2P5-F8199-11
LIT-11626-20-50
READ THIS MANUAL CAREFULLY!
It contains important safety information.
YXR45FW
OWNER’S MANUAL