2006 Yamaha Motorsports SXVenom Owners Manual
2006 Yamaha Motorsports SXVenom Manual
2006 Yamaha Motorsports SXVenom manual content summary:
- 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 1
SNOWMOBILE OWNER'S MANUAL SXV60L SXV60ERL VT60L LIT-12628-02-40 8EX-28199-12 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 2
- 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 3
A ESU00286 1- MACHINE IDENTIFICATION Identification number records A. FRAME NUMBER: CZ-01E B B. ENGINE NUMBER (PRIMARY ID): CZ-01E C. KEY NUMBER: C CZ-01E Record the frame number, engine number (Primary ID), and key number in the spaces provided for assistance when ordering spare parts from a - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 4
reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and recommended maintenance schedules and operating instructions contained within this manual. SXV60L SXV60ERL VT60L OWNER'S MANUAL ©2005 by Yamaha Motor Corporation - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 5
when resold. @ Particularly important information is distinguished in this manual by the following notations. The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING @ Failure to follow WARNING instructions could result in severe injury or death to the snowmobile - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 6
ESU00003 CONTENTS YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY ...1-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...1-4 LOCATION OF THE IMPORTANT LABELS ...2-1 SAFETY INFORMATION ...3-1 DESCRIPTION ...4-1 CONTROL FUNCTIONS ...5-1 Main switch...5-1 Starter lever (choke) ...5-2 Throttle lever - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 7
the skis...8-25 Lubrication ...8-26 Replacing a headlight bulb ...8-27 Adjusting the headlight beam ...8-27 Battery ...8-28 Replacing a fuse...8-29 TROUBLESHOOTING ...9-1 STORAGE ...10-1 SPECIFICATIONS ...11-1 Dimensions...11-1 Engine ...11-1 Chassis...11-2 Electric...11-3 WIRING DIAGRAM ...12-1 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 8
ESU00004 1- YAMAHA MOTOR CORPORATION, U.S.A. SNOWMOBILE LIMITED WARRANTY CW-01E 1-1 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 9
CW-02E 1-2 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 10
CW-03E 1-3 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 11
ESU04280 YAMAHA EXTENDED SERVICE (Y.E.S.) CW-06E 1-4 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 12
ESU00007 LOCATION OF THE IMPORTANT LABELS 2- Please read the following labels carefully before operating this snowmobile. NOTE: Maintain or replace safety and instruction labels, as necessary. 1 SXV60 8EK-77761-E0 1 SXV60ER 8FB-77761-E0 1 VT60 8DM-77761-E0 2-1 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 13
2 3 VT60 4AA-22259-60 2-2 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 14
the following for your safety. Severe injury or death may result if you ignore any of the following. Before operating 1. Read the Owner's Manual and all labels before operating this snowmobile. Become familiar with all of the operating controls and their function. Consult a Yamaha dealer about any - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 15
7. Do not allow anyone to stand behind the snowmobile when starting, inspecting, or adjusting the snowmobile. A broken track, track fittings, or debris thrown by the track could be dangerous to the operator or bystanders. 8. Handle fuel with care; it is HIGHLY FLAMMABLE. G Never add fuel when the - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 16
an enclosed space. 4. Always refer to the "STORAGE" section if the snowmobile is to be stored for an extended period. 5. Maintain or replace safety and instruction labels, as necessary. 3-3 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 17
ESU00012 4- DESCRIPTION 1 2 3 4 5 6 7 8 9 0 SXV60/SXV60ER Windshield Steering handlebar Seat Passenger grip warmer switch (VT60) Frame Slide rail suspension Drive track Skis Headlight Shroud VT60 4-1 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 18
VT60 A B C D E F G H I J K L M N O P Q R S T U V W X Y Z [ \ Storage compartment Tail/brake light Snow flap Side mirror (VT60) Brake lever Parking brake lever Grip warmer adjustment switch Headlight beam switch Engine stop switch Thumb warmer adjustment switch Throttle lever Shift lever (SXV60ER/ - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 19
ESU00013 5- CONTROL FUNCTIONS ESU00256 Main switch The main switch controls the following items. 1 "OFF" The ignition circuit is switched off. The key can be removed only in this position. A 2 "ON" The ignition circuit is switched on. The engine can be started. NOTE: @ The headlight, meter - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 20
ESU00201 Starter lever (choke) Use the starter lever (choke) when starting and warming up a cold engine. 1 2 3 4 @ Starter lever (choke) When starting a cold engine. Warming up When the engine is warm. NOTE: Refer the "Starting the engine" section for proper operation. @ ESU00022 Throttle lever - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 21
has been corrected and that the engine can be operated without a problem before restarting the engine. Be sure to use the specified spark plug will not work properly. Mode A B Running On Off Run C Trouble Off Off T.O.R.S. will operate CA-01E B Item Throttle switch Carburetor switch Engine - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 22
ESU03901 Speedometer unit The speedometer unit is equipped with the following: G a digital speedometer (which shows riding speed) G an odometer (which shows the total distance traveled) G a tripmeter (which shows the distance traveled since it was last set to zero) G warning indicators (which show - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 23
ESU03630 High beam indicator light The high beam indicator light 1 comes on when the high beams of the headlights are switched on. (See page 5-14 for headlight beam switch operation.) ESU03821 Fuel meter and grip/thumb warmer level indicator The fuel meter and grip/thumb warmer level indicator - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 24
of the snowmobile. The fuel level warning indicator 1, warning light 2, and all segments of the fuel meter 3 warn the rider of the above problems by flashing continuously. (See the table below for warning indicator, warning light and fuel meter segment flash pattern.) When this occurs, have a Yamaha - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 25
by the self-diagnosis device of the snowmobile. The coolant temperature warning indicator and warning light warn the rider of the above problems by flashing continuously. (See the table below for warning indicator and warning light flash pattern.) When this occurs, have a Yamaha dealer inspect - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 26
by the self-diagnosis device of the snowmobile. The self-diagnosis warning indicator 1 and warning light 2 warn the rider of the above problems by flashing continuously. If necessary, ask a Yamaha dealer for further details. (See page 5-9 for warning indicator and warning light flash patterns - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 27
No. 1 Self-diagnosis warning indicator and warning light flash patterns · · · 0.75 s 2.5 s · · · CA-17E Warning indicator and warning light flash continuously in this pattern. Warning indicator and warning light flash continuously in this pattern. Warning indicator and warning light flash - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 28
does not project out over the handlebar end. This will help prevent brake lever damage when the snowmobile is placed on its side for service. @ The brake lever is equipped with a position adjuster. To adjust the brake lever position: 1. Loosen the locknut 1. 2. While lightly pushing the brake lever - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 29
A ESU00035 Parking brake lever When parking the snowmobile or starting the engine, apply the parking brake by moving the brake lever 1 to the left. To release the parking brake, move the parking brake lever 1 to the right. B È To apply the parking brake É To release the parking brake WARNING @ G - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 30
ESU00039 Headlight beam switch Push the headlight beam switch to change the headlight beam to high or low. 1 2 3 4 Headlight beam switch Push High beam Low beam ESU00440 Passenger grip warmer switch For VT60 The passenger grip warmer switch controls the electrically heated passenger grips. 1 2 3 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 31
WARNING @ G G G @ Do not drive the snowmobile with the shroud open, unlatched, or removed. Keep your body and clothing away from rotating parts when servicing with the shroud open. Do not touch the hot muffler and engine during or immediately after operation. ESU00521 Drive guard The drive guard - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 32
ESU00053 V-belt holders Keep a spare V-belt for emergency use by placing it into the V-belt holders provided. CAUTION: @ Make sure that the V-belt is installed securely in the holders. @ ESU00056 Spark plug holders Keep spare spark plugs for emergency use by placing them into the spark plug - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 33
that the passenger grip adjusting knobs are tightened securely after adjusting the passenger grip position. @ A B ESU02420 Storage compartment Open the storage compartment to store the service tools, spare parts, or other small items. È SXV60/SXV60ER É VT60 5-15 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 34
ESU00072 6- PRE-OPERATION CHECKS NOTE: @ Pre-operation checks should be made each time the snowmobile is used. @ WARNING @ The engine and muffler will be very hot after the engine has been run. Avoid touching the engine and muffler while they are still hot with any part of your body or - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 35
G G G @ age. Consult a Yamaha dealer. Gasohol containing methanol is not recommended. Make sure that snow or ice does not enter the fuel tank when refueling. Do not use alcohol deicers or water absorbing additives with oxygenated fuel. The fuel tank should be filled with straight gasoline as - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 36
ESU00087 Throttle lever Check the throttle lever operation before starting the engine. The throttle lever must open smoothly and spring back to its home position when released. ESU00088 Recoil starter Check the recoil starter for proper operation and the recoil starter rope for damage. ESU00090 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 37
WARNING @ G G A soft, spongy feeling in the brake lever indicates a failure in the brake system. Do not operate the snowmobile if you find any problems in the brake system. You could lose braking ability, which could lead to an accident. Ask a Yamaha dealer to inspect and repair the brake system - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 38
ESU00093 Brake fluid leakage Apply the brake for a few minutes. Check to see if any brake fluid leaks out from the brake hose joints or the master cylinder. WARNING @ If brake fluid leakage is found, ask a Yamaha dealer for immediate repairs. @ CAUTION: @ Brake fluid may deteriorate painted - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 39
ESU00097 Drive track Check the drive track for deflection, wear, or damage. Adjust or replace if necessary. (See pages 8-23-8-25 for more details.) WARNING @ Do not operate the snowmobile if you find damage to the drive track, or if it has been maladjusted. Drive track damage or failure could - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 40
ESU01020 Skis and ski runners Check the skis and ski runners for wear and damage. Replace if necessary. Ski runner wear limit a: 8 mm (0.31 in) Ski wear limit b: 13 mm (0.51 in) CAUTION: @ Avoid scratching the skis when loading and unloading the snowmobile, when riding in areas with little or no - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 41
there is any snow on the air filter element, take it out and remove the snow. Then reinstall the air filter element beneath the holding guides on the case. After riding the snowmobile, make sure there is no snow on the air filter element. NOTE: @ G G @ The air filter element can be - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 42
ESU00110 Fittings and fasteners Check the tightness of the fittings and fasteners. Tighten in proper sequence and torque if necessary. ESU01111 Tool kit and recommended equipment It is good practice to carry the tool kit, spare parts, and other necessary equipment with you while riding the - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 43
engine starting) NOTE: @ The starter lever (choke) is not required when the engine is warm. Put the starter lever (choke) in the closed position. @ Manual starting model For SXV60 2. Turn the main switch to the "ON" position. 1 "ON" 3. Pull slowly on the recoil starter until it is engaged, then - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 44
short as possible to preserve the battery. Do not crank the engine more than 10 seconds on any one attempt. @ ESU00248 Emergency engine starting Manual starting model For SXV60 If the recoil starter system should fail, take the emergency starter rope and the screwdriver handle out of the tool kit - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 45
shroud. WARNING @ Avoid contact with the moving primary sheave assembly. @ Electric starting model For SXV60ER/VT60 Follow the procedures in the "Starting the engine" and "Manual starting model" sections. 7-3 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 46
ESU00126 Break-in There is never a more important period in the life of your snowmobile than the break-in period. For the first 10 hours, approximately 200 km (125 mi), do not put an excessive load on the engine. Avoid prolonged full throttle operation. Also avoid lugging the engine, such as - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 47
riding safely. Before operating the snowmobile, read this Owner's Manual completely and understand the operation of the controls. Pay particular handling and performance characteristics. Set the parking brake and follow the instructions on pages 7-1-7-2 to start the engine. Once the engine has - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 48
Turning Riding uphill For most snow surfaces, "body English" is the key to turning. As you approach a curve, slow down and begin to turn the handlebar in the desired direction. As you do so, put your weight on the running board to the inside of the turn and lean your upper body into the turn. This - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 49
Riding downhill When riding downhill, keep speed to a minimum. It is important to apply just enough throttle to keep the clutch engaged while descending the hill. This will allow you to use engine compression to help slow the snowmobile, and to keep the snowmobile from rolling freely down the hill. - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 50
Hard-packed snow It can be more difficult to negotiate on hard-packed snow as both the skis and drive track do not have as much traction as when the snowmobile is operated on fresh snow. Avoid rapid acceleration, turning, and braking. @ WARNING Drive track damage or failure could result in loss of - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 51
ESU00251 Maximizing drive track life Recommendations Track tension During initial break-in, the new drive track will tend to stretch quickly as the track settles. Be sure to correct the track tension and alignment frequently. (See pages 8-23-8-25 for adjustment procedures.) A loose track can slip ( - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 52
ESU00318 Driving WARNING @ Be sure to read the "SAFETY INFORMATION" and "Riding your snowmobile" sections carefully before operating the snowmobile. @ NOTE: @ Make sure that the engine is warmed up enough before riding. @ For SXV60 1. Release the parking brake by moving the parking brake lever - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 53
2. Release the parking brake by moving the parking brake lever to the right. 3. Press the throttle lever slowly to move the snowmobile. 4. Turn the handlebar in the desired direction. 5. Squeeze the brake lever to stop the snowmobile. 6. Apply the parking brake by moving the parking brake lever to - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 54
ESU00138 Transporting When transporting your snowmobile on a trailer or in a truck, observe the following recommendations to help protect it from damage: G G G Make sure that the fuel level in the fuel tank is lower than the bottom of the carburetors. Otherwise, the vibration and bumps from the - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 55
or replace gasket if necessary. Carburetor Recoil starter Engine stop switch Throttle override system (T.O.R.S.) Throttle lever ∗ Exhaust system ∗ It is recommended that these items be serviced by a Yamaha dealer. 8-1 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 56
at 500 km (300 mi) and every 800 km (500 mi) thereafter. G G 8-16 6-7 6-7 G 6-7, 8-27 6-7, 8-28 Battery (SXV60ER/VT60) G ∗ It is recommended that these items be serviced by a Yamaha dealer. 8-2 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 57
placement. Whenever operating elevation is changed. G G G G G G G G G G 5-13 6-9 6-9 8-26 8-26 8-26 8-26 ∗ It is recommended that these items be serviced by a Yamaha dealer. NOTE: @ Brake fluid replacement: 1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 58
@ NOTE: @ If you do not have a torque wrench available during a service operation requiring one, take your snowmobile to a Yamaha dealer to check the torque track air leak or carburetion problem for that cylinder. Do not attempt to diagnose such problems yourself. Instead, take the snowmobile - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 59
Specified spark plug: BR9ES (NGK) Spark plugs are produced in several different thread lengths. The thread length or reach is the distance from the spark plug gasket seat to the end of the threaded portion. If the reach is too long, overheating and engine damage may result. If the reach is too short - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 60
ESU03701 Adjusting the engine idling speed CAUTION: @ G G G @ Be sure to have a Yamaha dealer make this adjustment. Make sure that the throttle lever moves smoothly. Make sure that the carburetor is synchronized first. 1. Start the engine and warm it up. NOTE: @ Refer to the "Starting the - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 61
ESU01492 Adjusting the oil pump cable CAUTION: @ Be sure to adjust the throttle cable first. @ 1. Loosen the locknut. 2. Pull the oil pump outer cable and adjust the free play between the adjuster and outer cable by turning the adjuster in or out. Pump cable free play a: 23 ± 1 mm (0.91 ± 0.04 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 62
Adjusting a pilot screw Turn the pilot screw in or out to adjust the low speed tuning. Standard pilot screw position: 2.0 turns out from the seated position. CD-02E Pilot screw 1 Mixture Lean Rich Condition Warm weather High altitude Cold weather Low altitude Turn in Turn out Adjusting a jet - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 63
Replacing a main jet Replace the main jet according to the setting chart which is available at a Yamaha dealer. WARNING @ G G G @ Never remove the drain plug or the float chamber while the engine is hot. Fuel will flow out from the float chamber, and could ignite and cause injury. Place a rag - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 64
is less air as altitude increases. Less air means less oxygen available for combustion. Your snowmobile can be adjusted to overcome most of the problems found in high altitude riding. Carburetor adjustments are the most important. Less air at high altitude makes the air/fuel ratio too rich, which - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 65
ESU03173 Cooling system Bleeding the cooling system WARNING @ G G Do not remove the coolant reservoir cap when the engine is hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. When the engine has cooled, place a thick rag or towel over the - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 66
Replenishing the coolant 1. Remove the coolant reservoir cap and add coolant until it reaches the "COLD LEVEL" mark. Recommended coolant: High quality ethylene glycol antifreeze containing corrosion inhibitors. Antifreeze and water mixing ratio: 60:40 Total amount: For SXV60/SXV60ER 4.75 L (4.18 Imp - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 67
ESU01661 Replacing the V-belt WARNING @ When installing the new V-belt, make sure it is positioned from 1.5 mm (0.06 in) above the edge of the secondary sheave assembly to 0.5 mm (0.02 in) below the edge a. If not, the V-belt clutch engagement speed will be changed. The snowmobile may move - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 68
3. Pull 3 the V-belt up over the secondary fixed sheave. 4. Remove the V-belt from the secondary sheave assembly and primary sheave assembly. 5. Put the new V-belt back on the secondary sheave assembly only. Do not force the V-belt between the sheaves; the secondary sliding and fixed sheaves must - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 69
8. Install the V-belt over the primary sheave assembly. 9. Rotate the secondary sliding sheave clockwise 6 and push 7 it so that it separates from the secondary fixed sheave. 10. Install the V-belt 8 between the secondary sliding and secondary fixed sheaves. 11. Install the drive guard. WARNING @ - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 70
A B 3. Pull up the dipstick and check that the oil is between the upper and lower levels. If not, add oil to the upper level. 2 Upper level 3 Lower level Drive chain oil: GL-3 75W or 80W È For models without reverse transmissions (SXV60) É For models with reverse transmissions (SXV60ER/VT60) - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 71
ESU00174 Checking the brake pads Check the brake pads for wear. If the brake pads reach the wear limit, ask a Yamaha dealer to replace them. 1 Brake pad wear indicator Wear limit a: 1.5 mm (0.06 in) ESU00179 Checking the parking brake pads Check the parking brake pads for wear by measuring the - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 72
ESU00180 Checking the brake fluid level Place the snowmobile on a level surface. Check that the brake fluid is above the lower level and replenish when necessary. 1 Lower level Specified brake fluid: DOT 4 WARNING @ Be careful that water does not enter the master cylinder when refilling. Water - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 73
ESU00183 Suspension The suspension can be adjusted to suit rider preference. A softer setting, for example, may provide greater rider comfort, while a harder setting may allow more precise handling and control over certain types of terrain or riding conditions. WARNING @ Be sure to have a Yamaha - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 74
ESU03871 Adjusting the rear suspension spring preload The rear suspension is equipped with two shock absorbers. One is in the front 1 and the other is in the rear 2 of the rear suspension assembly. The spring preload can be adjusted by turning the spring preload adjuster 3 on the front and rear - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 75
B For VT60 CD-13E CD-14E Spring adjuster position Preload É Standard (rear) 1 Soft 2 3 4 2 5 6 7 Hard WARNING @ Be sure to have a Yamaha dealer make this adjustment. This shock absorber contains highly pressurized nitrogen gas. It could explode by improper handling, causing injury, or - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 76
ESU01974 Adjusting the rear suspension full rate The total suspension spring rate and damping characteristics can be adjusted by changing the installed position of the shock absorber. WARNING @ Be sure to have a Yamaha dealer make this adjustment. @ CD-07E Installation position Spring rate and - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 77
to allow the drive track to spin, a suitable stand must be used to support the rear of the snowmobile. Never allow anyone to hold the rear of the is damaged to the depth where fabric reinforcement material is visible or support rods are broken. Otherwise, track damage or failure could result in - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 78
Adjusting the drive track WARNING @ G G G @ Be sure to have a Yamaha dealer make this adjustment. Support the snowmobile securely on a suitable stand before working underneath the snowmobile. Operate the engine in a well-ventilated area. 1. Lift the rear of the snowmobile onto a - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 79
CAUTION: @ The right and left adjusters should be turned to an equal amount. @ 6. Recheck alignment and deflection. If necessary, repeat steps 3 to 5 until the proper adjustment is achieved. 7. Tighten the rear axle nut. Rear axle tightening torque: 75 Nm (7.5 m·kgf, 54 ft·lb) ESU02001 Aligning - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 80
ESU02760 Lubrication Lubricate the following points. Lubricant: Low-temperature grease 1 Throttle cable end 2 WARNING @ Apply a dab of grease onto the cable end only. Do not grease the brake or throttle cable themselves because they could become frozen, which could cause loss of control. @ 3 2 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 81
ESU02081 Replacing a headlight bulb 1. Lift up the shroud. 2. Disconnect the headlight connector. 3. Remove the bulb holder cover. 4. Remove the bulb holder by depressing and turning it counterclockwise. 1 Bulb holder cover 5. Remove the bulb. WARNING @ Keep flammable products or your hands away - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 82
ESU00213 Battery For SXV60ER/VT60 Replenishing the battery fluid 1. Check the fluid level. The level should be between the upper and lower level marks. a "UPPER LEVEL" b "LOWER LEVEL" 2. Add only distilled water if necessary. CAUTION: @ Normal tap water contains minerals which are harmful to a - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 83
ESU02822 Replacing a fuse For SXV60ER/VT60 WARNING @ Be sure to use the specified fuse. A wrong fuse will cause electrical system damage and A FIRE HAZARD. @ CAUTION: @ Be sure to turn the main switch off and disconnect the negative battery lead to prevent accidental shortcircuiting. @ 1. Lift - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 84
ESU00294 9- TROUBLESHOOTING G A. Engine turns over but does not start 1. Fuel system No fuel supplied to combustion chamber G No fuel in tank ...Supply fuel. G Clogged fuel line ...Clean - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 85
2. Discharged battery...Check battery fluid and charge battery. 3. Engine trouble ...Check B above. D. Engine power is low 1. Faulty spark or dirty V-belt or primary and secondary sheave assembly surfaces ...Clean. 2. Problem with the driveline ...See H above. J. Engine does not upshift or downshift - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 86
K. Noise or excessive vibration in drive chain and sprockets 1. Broken V-belt clutch components ...Ask a Yamaha dealer to inspect. 2. Worn or damaged bearings ...Ask a Yamaha dealer to inspect. 3. Worn or damaged V-belt with flat spots ...Replace. 4. Worn or damaged idler wheels or shafts ...Ask a - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 87
snowmobile and check the fluid level. Add only distilled water if necessary. (See the "Battery- Replenishing the battery fluid" section on page 8-28 for instructions.) After checking the fluid level, fully charge the battery. Store it in a cool, dry place that is above 0 °C (32 °F), but less than 30 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 88
are tight and that the battery vent tube is properly routed and is securely attached to the battery. Returning to service after storage When returning your snowmobile to service, reinstall the V-belt and adjust the drive track. Before installing the battery, have a Yamaha dealer inspect and fully - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 89
2-stroke, 7-port Parallel 3-cylinder 593 cm3 65.0 × 59.6 mm (2.56 × 2.35 in) 1,600 ± 100 r/min YAMALUBE 2-cycle oil MIKUNI, TM31 × 3 Unleaded gasoline R+M ; 88 or higher 2 Manual with recoil starter: SXV60 Electric and manual with recoil starter: SXV60ER/VT60 Pump octane Starting system 11-1 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 90
ESU00231 Chassis CS-03E SXV60/SXV60ER/VT60 Drive track and suspension: Track Width Track deflection Length on ground Suspension type Drive sprocket Transmission: Type Sheave distance Sheave offset Engagement speed∗ Shift speed∗ Drive chain Reduction ratio Fuel tank: Tank capacity Oil tank: Tank - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 91
ESU00232 Electric CS-04E Ignition system Spark plug Battery Type Gap Capacity Maximum charge rate Bulb × Quantity Bulb × Quantity Bulb × Quantity Bulb × Quantity Headlight Tail/brake light Meter light Indicator light SXV60/SXV60ER/VT60 DC-CDI BR9ES (NGK) 0.7-0.8 mm (0.028-0.031 in) GM18Z-3A/12 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 92
ESU00233 1- WIRING DIAGRAM W/ B O B WW W W/G R / W O W Gy (WHITE) (BLACK) O Gy W Ch D D D D O Gy W B Ch Br/ W Lg/B G/ R Y/B Y/G B Y/ R Lg Y G L/G B/ Y W/G Lg/L Y/L Br/L R / W Lg/ W Y/W I H W/R W/G 1 Gy B/Y BrBr/W B R/Y R/W B/ Y W /G R/ W O Gy W Ch WW W D H W B I R R WWW R R/W Br - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 93
W X Y Z [ \ ] _ a b c d e f Oil level switch High beam indicator light Warning light Multi-function meter Meter light Tachometer Meter assembly Headlight Headlight relay (with the black coupler) Headlight beam switch "IGNITION" fuse (SXV60ER/VT60) "TAIL" fuse (SXV60ER/VT60) "HEAD" fuse (SXV60ER/VT60 - 2006 Yamaha Motorsports SXVenom | Owners Manual - Page 94
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2005.05-0.3×1 CR (E)
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OWNER’S MANUAL
SNOWMOBILE
SXV60L
SXV60ERL
VT60L
8EX-28199-12
LIT-12628-02-40