2004 Yamaha Motorsports Vino Classic Owners Manual

2004 Yamaha Motorsports Vino Classic Manual

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  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 1
    OWNER'S MANUAL YJ50RS YJ50RAS LIT-11626-17-29 5LY-28199-14
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 2
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 3
    , and pacesetting racing machines. It represents the high degree of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have any questions concerning the
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 4
    INFORMATION EAU10130 Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING CAUTION: NOTE: Failure to follow WARNING instructions could result in severe injury or death to
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 5
    INFORMATION EAU10191 AFFIX DEALER LABEL HERE YJ50RS/YJ50RAS OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, April 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A.
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 6
    13 Lubricating the front and rear brake levers ...6-13 Battery ...6-13 Replacing the fuse ...6-15 Troubleshooting ...6-15 Troubleshooting chart ...6-16 SCOOTER CARE AND STORAGE ...7-1 Care ...7-1 Storage ...7-3 SPECIFICATIONS ...8-1 CONSUMER INFORMATION...9-1 Identification numbers ...9-1 Reporting
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 7
    TABLE OF CONTENTS YAMAHA MOTOR CORPORATION, U.S.A. RIVA LIMITED WARRANTY ...9-5 YAMAHA EXTENDED SERVICE (Y.E.S.) ...9-7
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 8
    SHOULD: G OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF SCOOTER OPERATION. G OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. G OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. G OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 9
    SAFETY INFORMATION the speed). Always obey the speed limit and never travel faster than warranted by road and traffic conditions. Always signal before turning or changing lanes. Make sure that other motorists can see you. G The posture of the operator is important for proper control. The operator
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 10
    SAFETY INFORMATION Shifting weights can create a sudden imbalance. Make sure that accessories and cargo are securely attached to the scooter before riding. Check accessory mounts and cargo restraints frequently. G Never attach any large or heavy items to the handlebar, front fork, or front fender.
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 11
    SAFETY INFORMATION G G Never start the engine or let it run for any length of time in a closed area. The exhaust fumes are poisonous and may cause loss of consciousness and death within a short time. Always operate your scooter in an area that has adequate ventilation. Always turn the engine off
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 12
    SAFETY INFORMATION G 1 G G G G G Slow down as you approach a corner or turn. Once you have completed a turn, accelerate slowly. Be careful when passing parked cars. A driver might not see you and open a door in your path. Railroad crossings, streetcar rails, iron plates on road construction
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 13
    SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 5 2 3 4 1 1-6
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 14
    5 BEFORE YOU OPERATE THIS VEHICLE, READ THE OWNER'S MANUAL AND ALL LABELS. NEVER CARRY A PASSENGER. you increase your -A0 3 q WARNING Improper loading can cause loss of control. Read owner's manual for proper loading. 3JJ-28446-A0 4 q WARNING 3 kg {7 lbs } 5LY-24875-00 NEVER sit
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 15
    SAFETY INFORMATION 1 1-8
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 16
    DESCRIPTION EAU10410 Left view 1 1 2 3 4 5 6 7 2 3 7 8 9 1. Front wheel 2. Front turn signal light 3. Rear turn signal light 4. Rear wheel 5. Kickstarter (page 3-7) 6. Air filter element (page 6-7) 7. Battery (page 6-13) 6 5 4 2-1
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 17
    DESCRIPTION EAU10420 Right view 1 2 3 4 5 2 3 4 5 6 7 8 1. Tail/brake light 2. Carrier (page 3-10) 3. 2-stroke engine oil tank cap cover (page 3-7) 4. Seat (page 3-8) 5. Headlight 6. Spark plug (page 6-4) 7. Centerstand 8. Muffler 7 6 8 9 2-2
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 18
    DESCRIPTION EAU10430 Controls and instruments 1 2 3 4 5 6 7 8 9 3 4 5 6 7 8 1 2 1. Rear brake lever (page 3-4) 2. Left handlebar switches (page 3-3) 3. Fuel gauge (page 3-3) 4. Speedometer unit (page 3-2) 5. Main switch/steering lock (page 3-1) 6. Right handlebar switches (page 3-3) 7.
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 19
    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 Main switch/steering lock OFF ON LOCK can be removed. EAU10670 To unlock the steering The 2-stroke engine oil level warning light should come on. (See page 3-2.) EAU10680 1 2 LOCK The steering is locked, and all electrical systems are off. The key can
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 20
    INSTRUMENT AND CONTROL FUNCTIONS EAU11000 EAU32440 EAU11630 Indicator and warning lights 1 2 3 4 5 6 7 8 9 123 1. 2-stroke engine oil level warning light " " " " EAU11020 2. Turn signal indicator light " 3. High beam indicator light " Turn signal indicator light " " This indicator light flashes
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 21
    INSTRUMENT AND CONTROL FUNCTIONS EAU12140 EAU12341 Fuel gauge E F Handlebar switches Left Right 1 1 1 1. Fuel gauge 2 2 3 2 3 1. Engine stop switch " / " 1. Dimmer switch " 2. Turn signal switch " 3. Horn switch 2. Start switch " " EAU12400 4 5 6 7 8 9 The fuel gauge indicates the amount
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 22
    switch " " Push this switch to crank the engine with the starter. ECA10050 1. Front brake lever 1. Rear brake lever CAUTION: See page 5-1 for starting instructions prior to starting the engine. The front brake lever is located on the right handlebar grip. To apply the front brake, pull this
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 23
    INSTRUMENT AND CONTROL FUNCTIONS EAU32480 Fuel tank cap 2 To install the fuel tank cap properly installed before riding. 1 2 1 3 1. Match marks 1. Fuel tank cap lock cover 2. Unlock. 4 5 6 7 8 9 To remove the fuel tank cap 1. Slide the lock cover open, insert the key into the lock, and then
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 24
    : 6.0 L (1.59 US gal) (1.32 Imp.gal) containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. 1. Fuel tank filler hole 2. Fuel level Make sure that there is sufficient fuel in the tank. Fill the fuel tank to the bottom of the
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 25
    INSTRUMENT AND CONTROL FUNCTIONS EAU13540 EAU13680 2-stroke engine oil Make sure that there is sufficient oil in the 2-stroke engine oil tank. If necessary, add the recommended 2-stroke engine oil as follows. Recommended oil: See page 8-1. Oil quantity: 1.4 L (1.48 US qt) (1.23 Imp.qt) 3. Install
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 26
    INSTRUMENT AND CONTROL FUNCTIONS EAU13890 EAU14300 Seat 1 2 3 4 5 1. Open. Helmet holder 1 To open the seat 1. Insert the key in the lock, and then turn it as shown. To release the helmet from the helmet holder 1. Open the seat, remove the helmet from the helmet holder, and then close the seat.
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 27
    INSTRUMENT AND CONTROL FUNCTIONS EAU14510 Storage compartment 1 1. Storage compartment There is a storage compartment under the seat. (See page 3-8.) EWA10960 G G WARNING Do not exceed the load limit of 5 kg (11 lb) for the storage compartment. Do not exceed the maximum load of 75 kg (165 lb)
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 28
    INSTRUMENT AND CONTROL FUNCTIONS EAU15110 Carrier 1 1 2 3 4 5 G 1. Carrier EWA10170 6 G 7 8 9 WARNING Do not exceed the load limit of 3 kg (7 lb) for the carrier. Do not exceed the maximum load of 75 kg (165 lb) for the vehicle. 3-10
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 29
    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner's responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 30
    PRE-OPERATION CHECKS EAU15601 Pre-operation check list ITEM G CHECKS G G PAGE 3-6 1 2 3 4 5 6 Fuel G 2-stroke engine oil Final transmission oil Front brake G G G G G G G G Rear brake G G G G Throttle grip G G 7 8 9 Wheels and tires G G G G Brake levers Centerstand Chassis fasteners G
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 31
    PRE-OPERATION CHECKS ITEM Instruments, lights, signals and switches G G CHECKS Check operation. Correct if necessary. PAGE - 2 3 4 5 6 7 8 9 4-3
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 32
    centerstand down. Starting and warming up a cold engine ECA10250 circuit. 3. Close the throttle completely. CAUTION: See page 5-4 for engine break-in instructions prior to operating the vehicle for the first time. 2 OFF ON LOCK 1 1. Start switch " 2. Kickstarter " 1. Set the engine stop switch
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 33
    OPERATION AND IMPORTANT RIDING POINTS the kickstarter. ECA11130 EAU16770 EAU16780 Starting off NOTE: Before starting off, allow the engine to warm up. 1. While pulling the rear brake lever with your left hand and holding the carrier with your right hand, push the scooter off the centerstand.
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 34
    OPERATION AND IMPORTANT RIDING POINTS EAU16790 Braking 1 2 3 1. Close the throttle completely. 2. Apply both front and rear brakes simultaneously while gradually increasing the pressure. Front Rear ing downhill can be very difficult. EWA10300 4 G 5 6 G 7 8 9 G G WARNING Avoid braking hard or
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 35
    to ten minutes. G Vary the engine speed from time to time. Do not operate the engine at one set throttle position. CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. 6 7 8 9 5-4
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 36
    OPERATION AND IMPORTANT RIDING POINTS 1 2 3 Incorrect. 4 5 6 7 8 9 G G EWA10310 WARNING Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are not likely to touch them. Do not park on a slope or on soft ground, otherwise the vehicle may
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 37
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU17270 Safety is an obligation of the owner. Periodic inspection, adjustment and lubrication will keep your vehicle in the safest and most efficient condition possible. The most important points of motorcycle inspection, adjustment, and lubrication are
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 38
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU17691 Periodic maintenance and lubrication chart 1 2 3 4 5 6 6 NO. ITEM ROUTINE • Check condition. • Clean or replace if necessary. • Clean. • Replace if necessary. • Check idle speed. • Adjust if necessary. • Check fuel hose and vacuum pipe for cracks or
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 39
    Control and meter cables Throttle grip housing and cable Centerstand 2 3 4 √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. ** Lithium-soap-based grease EAU17680 5 6 7 8 9 NOTE: The air filter needs more frequent
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 40
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18750 EAU19610 Removing and installing the panel 1 2 3 1. Screw Checking the spark plug 1 The spark plug is an important engine component, which is easy to check. Since heat and deposits will cause any spark plug to slowly erode, the spark plug should be
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 41
    ridden normally). NOTE: If the spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 2. Check the spark plug for electrode erosion and excessive carbon or other deposits, and
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 42
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU20060 Final transmission oil 1 2 3 4 5 6 7 8 9 The final transmission case must be checked for oil leakage before each ride. If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmission oil must be changed
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 43
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21101 Cleaning the air filter sponge material The air filter sponge material should be cleaned at the intervals specified in the periodic maintenance and lubrication chart. Clean the air filter sponge material more frequently if you are riding in unusually
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 44
    PERIODIC MAINTENANCE AND MINOR REPAIR solvents with a low flash point. ECA11460 5. Insert the air filter sponge material into the air filter case. ECA11470 EAU21300 Adjusting the carburetor The carburetor is an important part of the engine and requires very sophisticated adjustment. Therefore,
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 45
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21380 EAU21911 Adjusting the throttle cable free play Tires 1 2 3 To maximize the performance, durability, and safe operation of your scooter, note the following points regarding the specified tires. Tire air pressure The tire air pressure should be
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 46
    PERIODIC MAINTENANCE AND MINOR REPAIR SCOOTER! Operation of an overloaded scooter may result in tire damage, loss of control, or severe injury. Make sure that the total weight of rider, cargo, and accessories does not exceed the specified maximum load for the vehicle. Improper tire air pressure
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 47
    PERIODIC MAINTENANCE AND MINOR REPAIR G have a Yamaha dealer replace the tire immediately. The replacement of all wheeland brake-related parts, including the tires, should be left to a Yamaha dealer, who has the necessary professional knowledge and experience. EAU22150 Adjusting the front and
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 48
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22360 Checking the front and rear brake shoes 1 2 3 4 5 6 7 8 9 1. Brake shoe wear indicator 2. Brake shoe wear limit line Yamaha dealer replace the brake shoes as a set. EAU23110 Checking and lubricating the throttle grip and cable The operation of the
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 49
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23120 EAU23170 EAU23431 Adjusting the Autolube pump The Autolube pump is a vital and sophisticated component of the engine, which must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart. Lubricating
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 50
    PERIODIC MAINTENANCE AND MINOR REPAIR drogen gas. Therefore, keep sparks, flames, cigarettes, etc., away from the battery and provide sufficient ventilation when charging it in an enclosed space. KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. battery coupler. To install the battery To
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 51
    Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem may look like Yamaha parts, but they are often inferior, have a shorter service life and can lead to expensive repair bills. 1 CAUTION: Do not use
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 52
    PERIODIC MAINTENANCE AND MINOR REPAIR EAU25901 Troubleshooting chart EWA10840 1 2 3 4 5 6 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is enough fuel. Check
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 53
    wheels. If such products are used on hard-to-remove dirt, do not leave the cleaner on the affected area any longer than instructed. Also, thoroughly rinse the area off with water, immediately dry it, and then apply a corrosion protection spray. G Improper cleaning can damage windshields, cowlings
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 54
    SCOOTER CARE AND STORAGE scratched, use a quality plastic polishing compound after washing. 1 2 3 4 5 6 7 8 9 After normal use Remove dirt with warm water, a mild detergent, and a soft, clean sponge, and then rinse thoroughly with clean water. Use a toothbrush or bottlebrush for hard-to-reach areas.
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 55
    of the presence of ammonia) and areas where strong chemicals are stored. Long-term Before storing your scooter for several months: 1. Follow all the instructions in the "Care" section of this chapter. 2. Drain the carburetor float chamber by loosening the drain bolt; this will prevent fuel deposits
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 56
    SCOOTER CARE AND STORAGE spark plug cap. EWA10950 1 2 3 4 5 6 7 8 9 WARNING To prevent damage or injury from sparking, make sure to ground the spark plug electrodes while turning the engine over. 6. Lubricate all control cables and the pivoting points of all levers and pedals as well as of the
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 57
    SPECIFICATIONS EAU26331 Dimensions: Overall length: 1630 mm (64.2 in) Overall width: 630 mm (24.8 in) Overall height: 1030 mm (40.6 in) Seat height: 715 mm (28.1 in) Wheelbase: 1150 mm (45.3 in) Ground clearance: 85 mm (3.3 in) Type: Yamalube 2, Air cooled 2-st. engine oil Transmission: Primary
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 58
    SPECIFICATIONS Size: 80/90-10 35J Manufacturer/model: IRC/MB38 Manufacturer/model: CHENG SHIN/C-922 Rear brake: Type: Drum brake Operation: Left hand operation Bulb voltage, wattage x quantity: Headlight: 12 V, 35.0 W/35.0 W × 1 Tail/brake light: 12 V, 8.0 W/27.0 W × 1 Front turn signal light: 12
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 59
    CONSUMER INFORMATION EAU26351 EAU26390 EAU26410 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 60
    CONSUMER INFORMATION EAU26510 Model label 1 2 1 3 4 5 6 7 8 9 1. Model label The model label is affixed to the inside of the storage compartment. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 61
    that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 62
    CONSUMER INFORMATION EAU26580 Scooter noise regulation 1 2 3 4 5 6 7 8 9 TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 63
    CONSUMER INFORMATION EAU26680 YAMAHA MOTOR CORPORATION, U.S.A. RIVA LIMITED WARRANTY 2 3 4 5 6 7 8 9 9-5
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 64
    CONSUMER INFORMATION 1 2 3 4 5 6 7 8 9 9-6
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 65
    no extra cost. TRIP gives you up to $150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service: replacement vehicle rental, emergency towing, phone calls, even food and lodging when you are away from home. This superb coverage goes into effect
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 66
    isn't convenient, contact Yamaha with your Primary ID number (your frame number). We'll be happy to help you get the Y.E.S. coverage you need. Yamaha Service Marketing P.O. Box 6555 Cypress, CA 90630 1-(866)-YES-EXTD (1-866-937-3983) 9-8
  • 2004 Yamaha Motorsports Vino Classic | Owners Manual - Page 67
    YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN ! 2002·5-0.6 ×1(E) 2003.6-3.0 ×1 ! (E)
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OWNER’S MANUAL
5LY-28199-14
YJ50RAS
LIT-11626-17-29
YJ50RS