2004 Yamaha Motorsports Royal Star Venture Owners Manual
2004 Yamaha Motorsports Royal Star Venture Manual
2004 Yamaha Motorsports Royal Star Venture manual content summary:
- 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 1
OWNER'S MANUAL XVZ13TFS(C) XVZ13TFMS(C) LIT-11626-17-41 4XY-28199-15 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 2
EAU10041 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 3
of craftsmanship and reliability that have made Yamaha a leader in these fields. This manual will give you an understanding of the operation, inspection, and basic maintenance of this close attention to the recommended maintenance schedules and operating instructions contained within this manual. - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 4
manual by the following notations: The Safety Alert Symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions procedures easier or clearer. CAUTION: NOTE: NOTE: G This manual should be considered a permanent part of this motorcycle and should - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 5
INFORMATION EAU10192 AFFIX DEALER LABEL HERE XVZ13TFS(C)/XVZ13TFMS(C) OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, May 2003 All rights reserved. Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation, U.S.A. - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 6
TABLE OF CONTENTS SAFETY INFORMATION ...1-1 Location of important labels ...1-5 DESCRIPTION ...2-1 Left view ...2-1 Right view ...2-2 Controls and instruments...2-3 INSTRUMENT AND CONTROL FUNCTIONS ...3-1 Main switch/steering lock ...3-1 Indicator and warning lights ...3-2 Speedometer unit ...3-4 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 7
...7-33 Replacing a turn signal light bulb or the tail/brake light bulb ...7-34 Supporting the motorcycle ...7-34 Troubleshooting ...7-35 Troubleshooting charts ...7-36 MOTORCYCLE CARE AND STORAGE ...8-1 Cleaning ...8-1 Storage ...8-2 SPECIFICATIONS ...9-1 CONSUMER INFORMATION ...10-1 Identification - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 8
SHOULD: G OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION. G OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER'S MANUAL. G OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES. G OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 9
SAFETY INFORMATION wide on a turn due to EXCESSIVE SPEED or undercornering (insufficient lean angle for the speed). • Always obey the speed limit and never travel faster than warranted by road and traffic conditions. • Always signal before turning or changing lanes. Make sure that other motorists - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 10
SAFETY INFORMATION Loading The total weight of the operator, passenger, accessories and cargo must not exceed the maximum load limit of 190 kg (419 lb). When loading within this weight limit, keep the following in mind: G Cargo and accessory weight should be kept as low and close to the motorcycle - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 11
another vehicle, make sure that it is kept upright and that the fuel cock is turned to "ON" or "RES" (for vacuum type) / "OFF" (for manual type). If it should lean over, gasoline may leak out of the carburetor or fuel tank. If you should swallow any gasoline, inhale a lot of - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 12
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle. 1 1-5 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 13
SAFETY INFORMATION 1 2 CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 5JW-00 (5JW-2835Y-00) 1 3 4 CALIFORNIA ONLY 5 1-6 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 14
DESCRIPTION EAU10410 Left view 2 1. 2. 3. 4. 5. 6. 7. Shift pedal (page 3-9) Starter (choke) knob (page 3-12) Fuel tank cap (page 3-10) Fuel cock (page 3-11) Battery (page 7-30) Coolant reservoir (page 7-15) Fuse box 2 (page 7-31) 2-1 8. Side case (page 3-14) 9. Helmet holder (page 3-14) 10. - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 15
DESCRIPTION EAU10420 Right view 2 1. 2. 3. 4. 5. 6. 7. 8. Muffler Owner's tool kit (page 7-1) Helmet holder (page 3-14) Travel trunk (page 3-14) Passenger seat (page 3-13) Shock absorber assembly air valve (page 3-17) Rider seat (page 3-13) Fuel tank (page 3-10) 2-2 9. Front fork air valve ( - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 16
DESCRIPTION EAU10430 Controls and instruments 2 1. 2. 3. 4. 5. 6. 7. 8. 9. Clutch lever (page 3-8) Audio system/CB radio control unit (page 4-3) Left handlebar switches (page 3-7) Rider headset jack (page 4-2) Speedometer unit (page 3-4) Main switch/steering lock (page 3-1) Right handlebar - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 17
INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10680 Main switch/steering lock LOCK The steering is locked, and all electrical systems are off. The key can be removed. To lock the steering To unlock the steering 3 1. Push. 2. Turn. The main switch/steering lock controls the ignition and lighting - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 18
Turn signal indicator lights " " and " High beam indicator light " " Oil level warning light " " Overdrive indicator light "O/D" Engine trouble warning light " " Fuel level warning light " " " 1. 2. 3. 4. Cruise control indicator lights Turn signal indicator lights " " and " " Neutral indicator - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 19
or pull the clutch lever. Overdrive indicator light "O/D" This indicator light comes on when the transmission is in overdrive (5th gear). EAU11470 Engine trouble warning light " " This warning light comes on or flashes when an electrical circuit monitoring the engine is defective. When this occurs - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 20
a tripmeter, select it by pushing the "SELECT" button, and then push the "RESET" button. If you do not reset the fuel reserve tripmeter manually, it will reset itself automatically and the display will return to "TRIP 1" after refueling and traveling 5 km (3 mi). NOTE: After resetting the fuel - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 21
INSTRUMENT AND CONTROL FUNCTIONS 5. Push the "SELECT" button to start the clock. NOTE: After setting the clock, be sure to push the "SELECT" button before turning the key to "OFF", otherwise the clock will not be set. 3 1. Cruise control switch 2. "CANCEL" switch 1. "CRUISE" switch EAU11840 Cruise - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 22
the front or rear brake or disengaging the clutch will automatically deactivate the cruise control system. Push the "CANCEL" switch to manually deactivate cruise control. NOTE: G When the cruise control system is deactivated, the "RES" (resume) indicator light will come on. G Traveling speed - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 23
INSTRUMENT AND CONTROL FUNCTIONS EAU12160 EAU12341 Fuel gauge Handlebar switches Left Right 3 1. 2. 3. 4. Engine stop switch " Hazard switch " " Cruise control switch Start switch " " / " 1. Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank. The display segments of the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 24
with the starter. ECA10050 Cruise control switches See page 3-5 for an explanation of the cruise control system. CAUTION: See page 6-1 for starting instructions prior to starting the engine. The clutch lever is located at the left handlebar grip. To disengage the clutch, pull the lever toward the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 25
INSTRUMENT AND CONTROL FUNCTIONS EAU12880 EAU12890 EAU12941 Shift pedal Brake lever Brake pedal 3 1. Shift pedal 1. Brake lever 1. Brake pedal The shift pedal is located on the left side of the engine and is used in combination with the clutch lever when shifting the gears of the 5-speed - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 26
INSTRUMENT AND CONTROL FUNCTIONS EAU13120 EAU13210 Fuel tank cap NOTE: The fuel tank cap cannot be installed unless the key is in the lock. In addition, the key cannot be removed if the cap is not properly installed and locked. EWA10130 Fuel WARNING 3 Make sure that the fuel tank cap is properly - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 27
does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems. EAU13550 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filtering it. The fuel cock lever positions are - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 28
INSTRUMENT AND CONTROL FUNCTIONS ON This indicates reserve. With the fuel cock lever in this position, the fuel reserve is made available. Turn the fuel cock lever to this position if you run out of fuel while riding. When this occurs, refuel as soon as possible and be sure to turn the fuel cock - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 29
INSTRUMENT AND CONTROL FUNCTIONS EAU13780 EAU14240 Locking the steering with a padlock Rider seat To remove the rider seat Remove the nuts, and then pull the rider seat up. 3 1. Nut In addition to the main switch/steering lock, there are brackets on the right side of the steering head pipe for - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 30
INSTRUMENT AND CONTROL FUNCTIONS EAU14360 Helmet holders To close a helmet holder Place the helmet holder in the original position, and then remove the key. EWA11040 EAU14630 Side cases and travel trunk EWA11080 WARNING Improper loading or overloading can cause loss of control and possibly an - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 31
INSTRUMENT AND CONTROL FUNCTIONS er conditions may make it necessary to further reduce the riding speed. Side cases To open a side case 1. Insert the key into the lock, turn it counterclockwise, and then push it in. 3 1. Storage compartment 2. Storage pouch 1. Travel trunk lock 2. Unlock. To close - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 32
INSTRUMENT AND CONTROL FUNCTIONS ECA10910 EAU14650 CAUTION: Do not apply excessive pressure on the travel trunk lid when it is open. To close the travel trunk 1. Fold the travel trunk lid up completely, and then fold it down. 2. Turn the key clockwise, and then remove it. ECA10920 Adjusting the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 33
INSTRUMENT AND CONTROL FUNCTIONS 3. Check the air pressure in each fork leg with the air pressure gauge included in the owner's tool kit. 4. To increase the spring rate and thereby harden the suspension, increase the air pressure with an air pump. To decrease the spring rate and thereby soften the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 34
INSTRUMENT AND CONTROL FUNCTIONS EAU15290 EAU15300 3 Spring rate: Minimum (soft): Air pressure = 0 kPa (0 kgf/cm², 0 psi) Standard: Air pressure = 0 kPa (0 kgf/cm², 0 psi) Maximum (hard): Air pressure = 400 kPa (4.0 kgf/cm², 57 psi) ECA11090 Locks for the optional side cases and travel trunk - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 35
INSTRUMENT AND CONTROL FUNCTIONS below and have a Yamaha dealer repair it if it does not function properly. EAU15311 Ignition circuit cut-off system The ignition circuit cut-off system (comprising the sidestand switch, clutch switch and neutral switch) has the following functions. G It prevents - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 36
INSTRUMENT AND CONTROL FUNCTIONS With the engine turned off: 1. Move the sidestand down. 2. Make sure that the engine stop switch is turned on. 3. Turn the key on. 4. Shift the transmission into the neutral position. 5. Push the start switch. Does the engine start? NOTE: This check is most reliable - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 37
INSTRUMENT AND CONTROL FUNCTIONS EAU15411 Auxiliary DC jack and terminals 12-V accessories connected to the auxiliary DC jack at the front and auxiliary DC terminals under the rider seat can be used when the key is in the "ACC" or "ON" position. ECA11030 CAUTION: The accessories connected to the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 38
AUDIO SYSTEM AND CB RADIO EAU15440 Location of parts 4 1. 2. 3. 4. 5. 6. Audio system/CB radio control unit Front speaker Rider headset jack Cassette deck lid Main switch/steering lock Eject (" ") button 7. Cassette deck compartment 8. Auxiliary audio input jack 9. Rear speaker 10.Passenger - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 39
AUDIO SYSTEM AND CB RADIO EWA11370 EAU15450 WARNING G Headsets (optional) G It is dangerous to operate the audio system controls while riding. Never take your hands off the handlebars while riding. Keep the volume at a low enough level to be aware of traffic conditions and ensure safety. - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 40
radio button "CB" Selecting a track on the optional CD changer G Selecting a CB channel G Adjusting the CB squelch level G Tuning in a radio station manually G Adjusting the intercom volume G Changing the settings in a mode Long push (one second or more) G Changing the cassette deck play direction - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 41
AUDIO SYSTEM AND CB RADIO Audio system SP/HS (Output) BASS TREB (Treble) FAD (Fade1) Long push (one second or more) G Turning off the CB radio EAU15480 Making basic settings Turning on/off the audio system Radio frequency 2 AV (Auto volume) IC (Intercom volume) 1 This mode does not appear in - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 42
AUDIO SYSTEM AND CB RADIO Adjusting the audio system volume Turning on/off the CB radio be set between "0" and "20". After the adjustment is made, the CB radio returns to normal operation and the CB channel appears in the display. 4 Turn the volume control knob until the desired audio system - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 43
AUDIO SYSTEM AND CB RADIO EAU15502 Making mode settings General procedure The following setting procedure applies to the audio system, CB radio, and optional CD changer. NOTE: G In order to make settings in any of the audio system modes, make sure that the audio system is selected. If necessary, - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 44
AUDIO SYSTEM AND CB RADIO Adjusting the bass level Adjusting the treble level Adjusting the fade level (balance between front and rear speakers) 4 1. Repeatedly push the "SELECT" button for less than one second until "BASS" appears at the bottom of the display. 2. Repeatedly push either side of - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 45
AUDIO SYSTEM AND CB RADIO NOTE: When the fade level is set to "0", the front and rear speaker levels are the same. Adjusting the intercom volume Adjusting the auto volume Turning on/off the CB roger beep 1. Repeatedly push the "SELECT" button for less than one second until the intercom volume - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 46
AUDIO SYSTEM AND CB RADIO EAU15520 EWA11380 Cassette deck operation G WARNING It is dangerous to operate the cassette deck while riding. Never take your hands off the handlebars while riding. Keep the volume at a low enough level to be aware of traffic conditions and ensure safety. ECA11760 G To - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 47
AUDIO SYSTEM AND CB RADIO Skipping songs NOTE: G The maximum number of songs that can be skipped in either direction is 9. G To stop skipping songs, push the up/down switch in the opposite direction that songs are being skipped. Skipping a blank Changing the tape play direction While a cassette - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 48
AUDIO SYSTEM AND CB RADIO Turning on/off the Dolby noise reduction system Ejecting the cassette tape EAU15532 Radio operation 4 While the cassette tape is playing, push the eject (" ") button for more than two seconds to turn the Dolby B noise reduction system on or off. "B NR" appears in the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 49
AUDIO SYSTEM AND CB RADIO EWA11390 Selecting a frequency band FM1 (Tape) AUX (Auxiliary audio source) (CD changer*) FM2 FM3 AM WARNING G G G It is dangerous to operate the radio while riding. Never take your hands off the handlebars while riding. Keep the volume at a low enough level to be - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 50
4 Up to six stations can be programmed for each frequency band (FM1, FM2, FM3, and AM) using either manual or automatic tuning. Using manual tuning 1. Manually tune in a radio station that you wish to preset. (See the "Tuning in a preset radio station" section.) 2. Push the "SELECT" button once - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 51
AUDIO SYSTEM AND CB RADIO 3. Repeatedly push either side of the up/down switch for less than one second until the desired preset number ("1" through "6") is displayed. NOTE: Selecting "A" will automatically program the preset stations. See the following section. 4. Push the "SELECT" button once for - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 52
AUDIO SYSTEM AND CB RADIO 4. Push the "SELECT" button once for less than one second to program preset radio stations automatically. EAU15540 Optional CD changer operation EWA11400 WARNING G G 4 It is dangerous to operate the CD changer while riding. Never take your hands off the handlebars - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 53
AUDIO SYSTEM AND CB RADIO Selecting a CD track Repeatedly push either side of the up/down switch for less than one second until the number for the desired CD track appears in the display. EAU15550 EWA11410 CB radio operation G WARNING It is dangerous to change CB radio channels or adjust the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 54
of CB users. An operator of a CB radio station is still required to comply with the Communications Act and with the rules of CB Radio Service. CB radio functions The CB radio is capable of the following functions, which are further explained in the following sections: G Selecting a CB channel for - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 55
AUDIO SYSTEM AND CB RADIO Adjusting the squelch level returns to normal operation and the CB channel appears in the display. For maximum reception sensitivity, the squelch level should be set by turning the control knob fully counterclockwise, and then slowly turning it clockwise until the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 56
27.365 27.375 27.385 27.395 27.405 4 NOTE: This radio has been designed for operation in the 11-meter Citizens Band Radio Service. It uses a frequency-synthesizing circuit with Phase-Locked Loop (PLL) technology to provide crystal-controlled transmit and receive operation on all 40 channels. The - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 57
AUDIO SYSTEM AND CB RADIO Transmitting and receiving Transmission EAU15570 Auxiliary audio source operation Auxiliary audio equipment can be connected to, and played through, the audio system. 1. Insert the output plug of the auxiliary equipment into the jack located at the right of the cassette - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 58
AUDIO SYSTEM AND CB RADIO 4 4-21 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 59
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner's responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 60
PRE-OPERATION CHECKS EAU15601 Pre-operation check list ITEM Fuel • Check fuel level in fuel tank. • Refuel if necessary. • Check fuel line for leakage. • Check oil level in engine. • If necessary, add recommended oil to specified level. • Check vehicle for oil leakage. • Check vehicle for oil - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 61
PRE-OPERATION CHECKS ITEM CHECKS Check operation. If soft or spongy, have Yamaha dealer bleed hydraulic system. Check fluid level in reservoir. If necessary, add recommended fluid to specified level. Check hydraulic system for leakage. PAGE Clutch 7-22, 7-25 Throttle grip • Make sure that - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 62
OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU16340 ECA10220 EWA10270 WARNING G Starting and warming up a cold engine In order for the ignition circuit cut-off system to enable starting, one of the following conditions must be met: G The transmission is in the neutral position. G The - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 63
light should come on when the start switch is pushed, and it should go off when the start switch is released. If the engine trouble warning does not come on when pushing the start switch, or it remains on after starting, have a Yamaha dealer check the self-diagnosis device. 6. After - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 64
OPERATION AND IMPORTANT RIDING POINTS EAU16671 ECA10260 Shifting CAUTION: G 1. Shift pedal 2. Neutral position G 6 Shifting gears lets you control the amount of engine power available for starting off, accelerating, climbing hills, etc. The gear positions are shown in the illustration. NOTE: - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 65
(16 mi/h) 4th → 3rd: 25 km/h (16 mi/h) 3rd → 2nd: 25 km/h (16 mi/h) 2nd → 1st: 25 km/h (16 mi/h) CAUTION: If any engine trouble should occur during the engine break-in period, immediately have a Yamaha dealer check the vehicle. 6 0-1000 km (0-600 mi) Avoid prolonged operation above 1/3 throttle - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 66
OPERATION AND IMPORTANT RIDING POINTS EAU17170 Parking When parking, stop the engine, remove the key from the main switch, and then turn the fuel cock lever to "OFF". EWA10310 WARNING G G Since the engine and exhaust system can become very hot, park in a place where pedestrians or children are - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 67
. 1. Owner's tool kit The owner's tool kit is located inside the right side case. (See page 3-14.) The service information included in this manual and the tools provided in the owner's tool kit are intended to assist you in the performance of preventive maintenance and minor repairs. However - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 68
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10340 WARNING Modifications not approved by Yamaha may cause loss of performance, excessive emissions, and render the vehicle unsafe for use. Consult a Yamaha dealer before attempting any changes. 7 7-2 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 69
km 5 * 7 6 * 7 * 8 * Exhaust system Evaporative emission control system (For California only) 9 * √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. 7-3 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 70
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32181 General maintenance and lubrication chart INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months ODOMETER READINGS 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 71
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL No. ITEM ROUTINE 600 mi (1000 km) or 1 month 4000 mi (7000 km) or 6 months ODOMETER READINGS 8000 mi 12000 mi 16000 mi 20000 mi (13000 km) (19000 km) (25000 km) (31000 km) or or or or 12 months 18 months 24 months 30 months 9 * Swingarm pivot bearings - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 72
Change. √ √ √ Change. √ 7 21 * Control cables √ √ √ √ √ √ * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 73
PERIODIC MAINTENANCE AND MINOR REPAIR G Hydraulic brake and clutch systems • After disassembling the brake or clutch master cylinders, caliper cylinders or clutch release cylinder, always change the fluid. Regularly check the brake and clutch fluid levels and fill the reservoirs as required. • - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 74
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18710 Removing and installing cowlings and panels The cowlings and panels shown above need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be removed and installed. - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 75
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Remove the screws, and then pull the cowling off as shown. NOTE: Make sure that the projection fits into the grommet. 2. Install cowling A. EAU19292 Panels A and B To remove one of the panels Remove the screw, and then pull the panel off as shown. 1. Cowling - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 76
PERIODIC MAINTENANCE AND MINOR REPAIR 1. Panel B 2. Screw EAU19332 Panel C To remove the panel 1. Remove the left passenger footrest by removing the bolts. 2. Remove the screw, and then pull the panel off as shown. 1. Panel C 2. Screw 3. Bolt To install the panel Place the panel in the original - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 77
the same color. NOTE: If any spark plug shows a distinctly different color, the engine could be defective. Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. To install a spark plug 1. Measure the spark plug gap with a wire thickness gauge and, if - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 78
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Clean the surface of the spark plug gasket and its mating surface, and then wipe off any grime from the spark plug threads. 3. Install the spark plug with the spark plug wrench, and then tighten it to the specified torque. Tightening torque: Spark plug: 17.5 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 79
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: The engine oil should be between the minimum and maximum level marks. 2. Place an oil pan under the engine to collect the used oil. 3. Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase. 1. Engine oil drain bolt 1. Engine - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 80
PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: Make sure that the O-ring is properly seated. 6. Install the new oil filter cartridge with an oil filter wrench, and then tighten it to the specified torque with a torque wrench. Tightening torque: Engine oil drain bolt: 43 Nm (4.3 m·kgf, 31 ft·lbf) G - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 81
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20030 EAU20070 Final gear oil Coolant The coolant level should be checked before each ride. In addition, the coolant must be changed at the intervals specified in the periodic maintenance and lubrication chart. EAU20210 1. Final gear oil filler bolt 2. - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 82
is automatically switched on or off according to the coolant temperature in the radiator. G If the engine overheats, see page 7-36 for further instructions. Coolant reservoir capacity: 0.84 L (0.89 US qt) (0.74 Imp.qt) ECA10470 CAUTION: G 7 G If coolant is not available, use distilled water or - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 83
PERIODIC MAINTENANCE AND MINOR REPAIR 3. Loosen the air filter joint clamp screw, and then pull the air filter off. 7. Install the air filter element by fitting the projection on the air filter element into the holder in the air filter case, then tightening the screws. ECA10480 CAUTION: G 1. Air - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 84
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21270 EAU21380 Adjusting the carburetors The carburetors are important parts of the engine and emission control system, which require very sophisticated adjustment. Therefore, all carburetor adjustments should be left to a Yamaha dealer, who has the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 85
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21400 EAU32541 Adjusting the valve clearance The valve clearance changes with use, resulting in improper air-fuel mixture and/or engine noise. To prevent this from occurring, the valve clearance must be adjusted by a Yamaha dealer at the intervals specified - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 86
PERIODIC MAINTENANCE AND MINOR REPAIR LOAD YOUR VEHICLE. Make sure that the total weight of the cargo, rider, passenger, and accessories (cowling, saddlebags, etc. if approved for this model) does not exceed the maximum load of the vehicle. Operation of an overloaded vehicle could cause tire damage, - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 87
PERIODIC MAINTENANCE AND MINOR REPAIR EAU21990 EAU22010 Cast wheels To maximize the performance, durability, and safe operation of your motorcycle, note the following points regarding the specified wheels. G The wheel rims should be checked for cracks, bends, warpage or damage before each ride. If - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 88
PERIODIC MAINTENANCE AND MINOR REPAIR any consequences caused by the use of items which have not been approved by Yamaha. EAU22071 EAU22091 Clutch lever free play Adjusting the brake lever free play 1. Clutch lever free play 7 Since this model is equipped with a hydraulic clutch, adjusting the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 89
PERIODIC MAINTENANCE AND MINOR REPAIR EWA10630 EAU22261 WARNING G G After adjusting the brake lever free play, check the free play and make sure that the brake is working properly. A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system. If there is - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 90
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22280 EAU22390 Adjusting the rear brake light switch The rear brake light switch, which is activated by the brake pedal, is properly adjusted when the brake light comes on just before braking takes effect. Since the brake light switch is a component of the - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 91
PERIODIC MAINTENANCE AND MINOR REPAIR EAU22660 Checking the brake and clutch fluid levels Front brake Clutch G Use only the recommended quality brake fluid, otherwise the rubber seals may deteriorate, causing leakage and poor braking or clutch performance. Recommended brake and clutch fluid: - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 92
PERIODIC MAINTENANCE AND MINOR REPAIR brake fluid level goes down suddenly, have a Yamaha dealer check the cause. EAU22750 EAU23090 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 93
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23131 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride. In addition, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart. - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 94
fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart. To check the condition EWA10750 WARNING Securely support the vehicle so that there is no danger of it falling over. The operation of the brake and clutch levers should be checked before - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 95
. EWA10750 ECA10590 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. WARNING Securely support the vehicle so that there is no danger of it falling over. 2. Hold the lower ends of the front fork legs and try to move - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 96
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23290 EAU23370 EWA10760 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrication chart. If there is play in the wheel hub or if the wheel does not turn smoothly, have - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 97
PERIODIC MAINTENANCE AND MINOR REPAIR G KEEP THIS AND ALL BATTERIES OUT OF THE REACH OF CHILDREN. ECA10630 EAU23661 CAUTION: G Replacing the fuses The main fuse box is located behind panel C. (See page 7-8.) To charge the battery Have a Yamaha dealer charge the battery as soon as possible if - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 98
PERIODIC MAINTENANCE AND MINOR REPAIR If a fuse is blown, replace it as follows. 1. Turn the key to "OFF" and turn off the electrical circuit in question. 2. Remove the blown fuse, and then install a new fuse of the specified amperage. Specified fuses: Fuse box 1: Cruse control fuse: 10.0 A - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 99
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23770 Replacing the headlight bulb This model is equipped with a quartz bulb headlight. If the headlight bulb burns out, replace it as follows. 1. Disconnect the headlight coupler, and then remove the headlight bulb cover. 1. Headlight bulb holder EWA10790 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 100
4. Install the lens by installing the screws. ECA10680 EAU24350 Supporting the motorcycle Since this model is not equipped with a 2. Raise the front wheel off the ground by using a motorcycle stand. To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 101
front of the rear wheel or under each side of the swingarm. EAU25870 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory, trouble may occur during operation. Any problem in the fuel, compression, or ignition systems, for example, can cause poor - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 102
PERIODIC MAINTENANCE AND MINOR REPAIR EAU25911 Troubleshooting charts Starting problems or poor engine performance EWA10840 WARNING Keep away open flames and do not smoke while checking or working on the fuel system. 1. Fuel There is - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 103
PERIODIC MAINTENANCE AND MINOR REPAIR Engine overheating EWA10400 WARNING G G Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled. After - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 104
MOTORCYCLE CARE AND STORAGE EAU26120 Cleaning Frequent, thorough cleaning of your motorcycle not only enhances its appearance, but also improves its performance and extends its life. ECA10730 CAUTION: G G 8 Improper cleaning can damage the windshield, cowlings, panels and other plastic parts. - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 105
MOTORCYCLE CARE AND STORAGE or another high-quality windshield cleaner. Some cleaning compounds for plastics may leave scratches on the windshield. Before using such cleaners, test an area of the windshield which does not affect your visibility and which cannot be easily recognized. After cleaning - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 106
MOTORCYCLE CARE AND STORAGE 6. If storing in a humid or salt-air atmosphere, coat all exposed metal surfaces with a light film of oil. Do not apply oil to any rubber parts or the seat cover. 7. Remove the battery and fully charge it. Store it in a cool, dry place and charge it once a month. Do not - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 107
: 79.0 × 66.0 mm (3.11 × 2.60 in) Compression ratio: 10.00 :1 Starting system: Electric starter Lubrication system: Wet sump Recommended engine oil grade: API service SE, SF, SG type or higher Engine oil quantity: Without oil filter cartridge replacement: 3.50 L (3.70 US qt) (3.08 Imp.qt) With oil - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 108
SPECIFICATIONS Transmission type: Constant mesh 5-speed Operation: Left foot operation Gear ratio: 1st: 43/17 (2.529) 2nd: 31/19 (1.632) 3rd: 30/25 (1.200) 4th: 24/25 (0.960) 5th: 22/28 (0.786) Size: 150/90B15M/C 74H Manufacturer/model: DUNLOP/D404 Manufacturer/model: BRIDGESTONE/G702 Rim size: 15M - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 109
: 12 V, 1.7 W × 1 Turn signal indicator light: 12 V, 1.7 W × 2 Fuel level warning light: 14 V, 3.0 W × 1 Coolant temperature indicator light: 12 V, 1.7 W × 1 Engine trouble warning light: 12 V, 1.7 W x 1 Fuses: Main fuse: 30.0 A Headlight fuse: 15.0 A Signaling system fuse: 15.0 A Ignition fuse: 10 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 110
CONSUMER INFORMATION EAU26351 EAU26380 EAU26400 Identification numbers Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 111
CONSUMER INFORMATION EAU26470 Model label 1. Model label The model label is affixed to the frame under the rider seat. (See page 3-13.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer. 10 10-2 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 112
that a safety defect exists in a group of vehicles, it may order a recall and remedy campaign. However, NHTSA cannot become involved in individual problems between you, your dealer, or Yamaha Motor Corporation, U.S.A. To contact NHTSA, you may either call the Auto Safety Hotline toll-free at 1-800 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 113
CONSUMER INFORMATION EAU26560 Motorcycle noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 114
months 24000 mi (37000 km) or 36 months 28000 mi (43000 km) or 42 months 32000 mi (49000 km) or 48 months 10-5 Date of service Mileage Servicing dealer name and address Remarks 10 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 115
CONSUMER INFORMATION Maintenance interval 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months Date of service Mileage Servicing dealer name and address Remarks 10 10-6 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 116
CONSUMER INFORMATION EAU26701 YAMAHA MOTOR CORPORARION, U.S.A. ROYAL STAR VENTURE LIMITED WARRANTY 10 10-7 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 117
CONSUMER INFORMATION 10 10-8 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 118
CONSUMER INFORMATION 10 10-9 - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 119
Dimmer switch...3-7 E Engine break-in ...6-4 Engine oil and oil filter cartridge ...7-12 Engine, starting a warm ...6-2 Engine stop switch ...3-8 Engine trouble warning light ...3-3 B Battery ...7-30 Brake and clutch fluid levels, checking ...7-25 Brake and clutch fluids, changing...7-26 Brake and - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 120
checking ...7-29 Steering, locking with a padlock...3-13 Storage ...8-2 Supporting the motorcycle ...7-34 W Warranty, limited...10-7 Wheel bearings, and lubricating ...7-27 Tires ...7-19 Tool kit ...7-1 Troubleshooting ...7-35 Troubleshooting charts ...7-36 Turn signal indicator lights ...3-2 Turn - 2004 Yamaha Motorsports Royal Star Venture | Owners Manual - Page 121
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2003.05-0.4×1 CR (E)
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4XY-28199-15
LIT-11626-17-41
XVZ13TFS(C)
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OWNER’S MANUAL