2004 Yamaha Motorsports Pro Hauler 1000 Auto. Owners Manual
2004 Yamaha Motorsports Pro Hauler 1000 Auto. Manual
2004 Yamaha Motorsports Pro Hauler 1000 Auto. manual content summary:
- 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 1
READ THIS MANUAL CAREFULLY! It contains important safety information. OWNER'S MANUAL YXP700 YXP1000 LIT-11626-17-54 JW4-F8199-10 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 2
- 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 3
and reliability that have made Yamaha a leader in these fields. This manual will provide you with a good basic understanding of the features and vehicle, please consult a Yamaha dealer. WARNING _ Please read this manual carefully before operating this vehicle. Do not attempt to operate this - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 4
Particularly important information is distinguished in this manual by the following notations: The Safety Alert Symbol means ATTENTION! BE ALERT! YOUR SAFETY IS INVOLVED! WARNING Failure to follow WARNING instructions could result in severe injury or death to the utility vehicle occupants - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 5
illegal to operate this vehicle on public lands where vehicles its size are prohibited. AFFIX DEALER LABEL HERE YXP700/YXP1000 OWNER'S MANUAL ©2003 by Yamaha Motor Corporation, U.S.A. 1st edition, December 2003 All rights reserved. Any reprinting or unauthorized use without the written permission - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 6
CONTENTS 1 LOCATION OF THE WARNING AND SPECIFICATION LABELS...1-1 DESCRIPTION AND VEHICLE IDENTIFICATION ...2-1 Features ...2-1 Utility vehicle serial number...2-2 Key identification number...2-2 SAFETY INFORMATION...3-1 CONTROL FUNCTIONS ...4-1 Main switch...4-1 Oil level warning light ...4-2 Fuel - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 7
through shallow water...7-6 Rough terrain ...7-7 Riding in brush or wooded areas...7-7 PERIODIC MAINTENANCE AND ADJUSTMENT ...8-1 Owner's manual ...8-1 Periodic maintenance/ lubrication...8-3 Exhaust emission control system and components ...8-5 Seat ...8-6 Cargo bed ...8-6 Spark plug inspection - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 8
12 YAMAHA MOTOR CORPORATION, U.S.A. VEHICLE LIMITED WARRANTY ...12-1 YAMAHA EXTENDED SERVICE (Y.E.S.) ...13-1 13 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 9
- 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 10
1- LOCATION OF THE WARNING AND SPECIFICATION LABELS Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 11
1 2 3 4 5 6 7 8 9 9 10 11 12 0 13 14 1-2 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 12
i l e r, a n d load) 700 lb. (318 kg) on level surface. LOCATE AND READ OWNER ' S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 2 WARNING Keep hands, body, other persons away when closing bed. Do not operate faut: • Utiliser uniquement SAE 10W-30, API service SE ou SF. • Garder le niveau d'huile - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 13
Cargo Bed: 250 lb. (113 kg). • Never carry passengers or fill fuel containers in cargo bed. • Cargo can affect handling and stability. Read Owner 's Manual before loading or towing. • When loading with cargo or towing a trailer: Reduce speed and allow more room to stop. Avoid hills and rough terrain - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 14
YXP1000 7 8 1-5 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 15
. • Ve h i c l e r a t e d c a p a c i t y ( d r i ve r, p a s s e n g e r, c a r g o, t r a i l e r, a n d load) 1000 lb. (454 kg) on level surface. LOCATE AND READ OWNER ' S MANUAL. FOLLOW ALL INSTRUCTIONS AND WARNINGS. 4 IMPROPER TIRE PRESSURE OR OVERLOADING CAN CAUSE LOSS OF CONTROL. LOSS OF - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 16
LOWER THE AIR INDEX. THE LESS THE POLLUTION THIS ENGINE IS CERTIFIED TO BE EMISSION COMPLIANT FOR THE FOLLOWING USE : MODERATE INTERMEDIATE EXTENDED CHECK OWNERS MANUAL FOR FURTHER DETAILS THIS LABEL TO BE REMOVED BY THE ULTIMATE PURCHASER ONLY 1-7 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 17
1- DESCRIPTION AND VEHICLE IDENTIFICATION 1 2 3 FEATURES 1. Steering wheel 2. Seat 3. Battery 4. Taillight 5. Rear tire 6. Fuel tank 7. Drive select lever 8. Starter (choke) 9. Front tire 10. Front bumper 11. Headlight 12. Accelerator pedal 13. Brake pedal 14. Parking brake pedal 15. Auxiliary DC - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 18
Utility vehicle serial number The utility vehicle serial number is stamped in the location shown. NOTE: The first three digits of the serial number are for model identification; the remaining digits are the unit production number. Keep a record of these numbers for reference when ordering parts from - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 19
can result if you do not follow these instructions: G Read this manual and all labels carefully and follow the operating condition. Always follow the inspection and maintenance procedures and schedules described in this manual. Always keep both hands, arms, feet, and legs inside the vehicle at - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 20
reverse, go slowly. Do not brake abruptly when carrying loads in the cargo bed. Always use the size and type of tires specified in this manual. Always maintain proper tire pressure as described in this - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 21
possible, and distributed evenly from side to side. Be sure cargo is secured so that it cannot move around during operation. Reduce speed and follow instructions in this manual for carrying cargo or pulling a trailer. Allow greater distance for braking. 3-3 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 22
CONTROL FUNCTIONS Main switch ON: All electrical circuits (except for the headlights and taillights) are switched on. The utility vehicle can be operated. ON : All electrical circuits are switched on. The headlights and taillights come on. The utility vehicle can be operated. The main switch - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 23
Oil level warning light This warning light comes on when the engine oil level is low. If the light comes on, stop the engine, check the engine oil level, and add oil as necessary. (See page 8-9-8-10). Fuel tank cap Remove the fuel tank cap by turning it counterclockwise. 1 2 3 4 5 6 7 8 9 1. Fuel - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 24
Drive select lever The drive select lever is used for driving the utility vehicle either forward or in reverse. After coming to a complete stop, shift the lever to the desired position. Lever position F R Vehicle movement FORWARD REVERSE NOTE: The back-up buzzer will sound when the drive select - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 25
Accelerator pedal The accelerator pedal controls the utility vehicle's speed. Action Depress pedal Release pedal Vehicle speed Increase Decrease Brake pedal Press the brake pedal down to slow or stop the utility vehicle. 1 1 1. Brake pedal NOTE: The engine stops when the utility vehicle comes - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 26
Parking brake pedal Press the parking brake pedal down whenever parking the utility vehicle. Starter (choke) Pull the starter (choke) knob out and hold it when starting a cold engine. Release it after the engine starts. 1 1 1. Parking brake pedal NOTE: Release the parking brake by depressing the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 27
Auxiliary DC jack The auxiliary DC jack is located in the front panel. The auxiliary DC jack can be used for accessories such as lights, radios, etc. The auxiliary DC jack should only be used for short periods if the utility vehicle is not being operated. 1. Set the main switch to "ON". 2. Open the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 28
CAUTION: G Cargo bed G G Do not use accessories requiring more than the maximum rated capacity for the auxiliary DC jack. This may overload the circuit and cause the fuse to blow. If accessories are used for extended periods when the utility vehicle is not being operated or with the main switch - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 29
Opening and closing the tailgate (For YXP1000) Lifting and lowering the cargo bed 1. Cargo bed release lever 1. Tailgate 2. Latch (× 2) To open: Unhook the latches, and then lower the tailgate. To close: Place the tailgate in its original position, and then hook the latches. 1. Prop rod 4-8 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 30
bed release lever towards the rear, and then slowly lift up the cargo bed until end of the prop rod hooks onto the prop rod guide to support the cargo bed. To lower: Slightly lift up the cargo bed, unhook the end of the prop rod, and then lower the cargo bed - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 31
WARNING POTENTIAL HAZARD Carrying a passenger in the cargo bed. WHAT CAN HAPPEN The passenger could fall, be thrown out, or be struck by objects in the cargo bed. HOW TO AVOID THE HAZARD Never carry a passenger. This cargo bed is designed to carry cargo only. WARNING POTENTIAL HAZARD Pinch point. - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 32
WARNING POTENTIAL HAZARD Fire or explosion while filling a portable fuel container. WHAT CAN HAPPEN Static electricity sparks can ignite fuel vapors. The plastic bed is not grounded, increasing the risk of static electricity build-up. HOW TO AVOID THE HAZARD Do not refill fuel containers in the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 33
use it to make sure the vehicle is in safe operating condition. Always follow the inspection and maintenance procedures and schedules described in the Owner's Manual. 2 3 4 5 6 7 8 9 10 11 12 13 14 5-1 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 34
Pre-operation check list Before using this vehicle, check the following points: ITEM Brakes Parking brake Fuel Engine oil Transmission oil Accelerator pedal Steering Fittings and fasteners Lights and switches Wheels and tires ROUTINE • Check for proper operation, condition and free play. • Check for - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 35
accident. HOW TO AVOID THE HAZARD Always check the brakes at the start of every ride. Do not operate the vehicle if you find any problem with the brakes. If a problem cannot be corrected by the adjustment procedures provided in this manual, have the vehicle inspected by a Yamaha dealer. 5-3 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 36
content does not exceed 10%. Gasohol containing methanol is not recommended by Yamaha because it may cause fuel system damage or vehicle performance problems. CAUTION: _ Use only unleaded gasoline. The use of leaded gasoline will cause severe damage to internal engine parts, such as the valves and - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 37
WARNING POTENTIAL HAZARD Improper care when refueling. WHAT CAN HAPPEN Fuel can spill, which can cause a fire and severe injury. Fuel expands when it heats up. If the fuel tank is overfilled, fuel could spill out due to heat from the engine or the sun. HOW TO AVOID THE HAZARD Do not overfill the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 38
Always check the tightness of chassis fittings and fasteners before a ride. Take the utility vehicle to a Yamaha dealer or refer to the Service Manual for the correct tightening torques. Lights Check the headlights and taillights to make sure they are in working condition. Repair as necessary for - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 39
Tires Checking the tire pressure Use a tire pressure gauge to measure the tire pressure. WARNING POTENTIAL HAZARD Operating this vehicle with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this vehicle, or operation of this vehicle with improper - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 40
YXP1000 Manufacturer Front Rear DURO DURO Size 22 × 11-10 / 6 PLY 22 × 11-10 / 6 PLY 2. The tires should be set to the recommended pressure: G Recommended tire pressure Front 84 kPa (0.84 kgf/cm2, 12 psi) Rear 84 kPa (0.84 kgf/cm2, 12 psi) Check and adjust tire pressures when the tires are cold. - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 41
Tire wear limit When the tire groove decreases to 3 mm (0.12 in) due to wear, replace the tire. a. Tire wear limit 5-9 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 42
1- OPERATION 2. Turn the main switch to "ON" or "ON ". Starting a cold engine 1. With the parking brake applied, shift the drive select lever to "F" for forward, or "R" for reverse. WARNING POTENTIAL HAZARD Depressing accelerator pedal while turning on the main switch. WHAT COULD HAPPEN The - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 43
3. Pull the starter (choke) knob out and hold it while starting a cold engine. Release the starter (choke) knob after the engine starts. 4. Check that your path is clear in the direction you plan to go, and slowly depress the accelerator pedal. The engine will start and the utility vehicle will - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 44
Starting a warm engine To start a warm engine, refer to the "Starting a cold engine" section. The starter (choke) should not be used. Press the accelerator pedal slightly. Stopping To stop the utility vehicle, gradually press down on the brake pedal. When the utility vehicle has come to a stop, - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 45
Accessories and loading Accessories Accessories can affect the handling and control of your vehicle. Keep the following in mind when considering an accessory or operating a vehicle which has accessories. G Choose only accessories designed for your vehicle. Your Yamaha dealer has a variety of genuine - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 46
EBU09600 Loading Cargo or a trailer can change the stability and handling of a vehicle. You must use common sense and good judgment when carrying cargo or towing a trailer. Keep the following points in mind: G Never exceed the weight limits shown. An overloaded vehicle can be unstable. MAXIMUM - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 47
G G G G G Make sure the load does not interfere with controls or your ability to see where you are going. Drive more slowly than you would without a load. The more weight you carry, the slower you should go. Although conditions vary, it is good practice not to exceed low range whenever you are - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 48
differently from an ordinary passenger car or other vehicle. Before you begin to use your vehicle, be sure you have read this Owner's Manual completely and understand the operation of the controls. Pay particular attention to the safety information on pages 3-1-3-3. Please also read all caution and - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 49
Carrying a passenger and cargo can affect vehicle handling. The total weight of operator, passenger, accessories, cargo, trailer tongue weight, and the vehicle itself must not exceed the maximum load limit. Maximum load limit: 318 kg (700 lb) (YXP700) 454 kg (1000 lb) (YXP1000) WARNING POTENTIAL - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 50
LEARNING TO OPERATE YOUR VEHICLE You should become familiar with the performance characteristics of the vehicle in a large, flat area that is free of obstacles and other vehicles. Practice control of the accelerator, brakes, steering, and forward/reverse select lever. Drive first at slow speed and - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 51
GOING UPHILL Do not attempt to climb slopes until you have mastered basic maneuvers on flat ground. Use proper driving techniques to avoid overturns on hills and slopes. Drive straight up slopes, and avoid crossing the side of a slope, which increases your chance of rollover. Practice first on - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 52
If you start to lose traction or momentum when going up a slope, and you decide you will be unable to continue, use the brakes to come to a stop. Do not attempt to turn the vehicle around. Instead, back down the hill as slowly as possible, gently applying the brakes when necessary. GOING DOWNHILL - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 53
If you must turn on the slope to avoid an obstacle, do so slowly and carefully. If the vehicle starts to tip, gradually steer in the downhill direction if there are no obstacles in your path. As you regain proper balance, gradually steer again in the direction you want to go. CROSSING THROUGH - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 54
ROUGH TERRAIN Avoid operating over very rough terrain. Look for obstacles that could cause damage to the vehicle or could lead to a rollover or accident. Avoid jumping the vehicle as injury, loss of control, and damage to the vehicle could occur. RIDING IN BRUSH OR WOODED AREAS When operating in - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 55
main switch key when performing maintenance unless otherwise specified. 8-1 Owner's manual You are recommended to put this owner's manual in the vinyl bag and always keep it with the vehicle. The service information included in this manual is intended to provide you, the owner, with the necessary - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 56
added to this vehicle should be genuine Yamaha or equivalent components designed for use on this vehicle and should be installed and used according to instructions. If you have questions, consult an authorized Yamaha vehicle dealer. 8-2 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 57
PERIODIC MAINTENANCE/LUBRICATION NOTE: G For vehicles not equipped with an odometer or hour meter, follow the month maintenance intervals. G For vehicles equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. However, keep in mind that if the vehicle isn't - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 58
tightness. Check all chassis fittings and fasteners. Correct if necessary. * Since these items require special tools, data and technical skills have a Yamaha dealer perform the service. 8-4 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 59
latest version of the SAE's recommended practice document J1930, "Diagnostic Acronyms, Terms, and Definitions For Electrical/Electronic System". It is recommended that these items be serviced by a Yamaha dealer or other qualified mechanic. 8-5 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 60
the cargo bed up until the end of the prop rod hooks onto the prop rod guide to support the cargo bed. 1. Cargo bed release lever 1. Seat 2. Prop rod Cargo bed Lift the cargo bed to service the engine for the YXP1000. 1. Pull the cargo bed release lever towards the rear. 2. Lift the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 61
WARNING G G 1. Prop rod G Remove the key from the main switch and apply the parking brake before lifting the cargo bed. Otherwise, the utility vehicle could move unexpectedly. Never operate the utility vehicle with the cargo bed in the up position. Injury could occur if the cargo bed falls - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 62
Spark plug inspection Periodically remove and inspect the spark plug. Dirty or worn spark plugs can cause poor engine performance. Specified spark plug: BPR2ES (NGK) Spark plug gap: 0.7-0.8 mm (0.028-0.031 in) 2 1 1. Spark plug 2. Spark plug cap a. Spark plug gap a 1. Check for discoloration and - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 63
3. Clean the gasket and plug surfaces and install the spark plug, and then tighten it to the specified torque. Spark plug torque: 20 Nm (2.0 m·kgf, 14.5 ft·lbf) WARNING When removing or installing the spark plug, be careful not to damage the insulator. A damaged insulator could allow external - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 64
NOTE: Insert the dipstick into the crankcase until it firmly seats in place. 4. Remove the dipstick and check the oil level. CAUTION: Be sure no foreign material enters the crankcase. Replacing the engine oil 1. Place the utility vehicle on a level surface. 2. Place a container under the engine. 3. - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 65
4. Install the drain bolt along with a new drain bolt gasket, and then tighten it to the specified torque. Tightening torque: Drain bolt: 30 Nm (3.0 m·kgf, 22 ft·lbf) 5. Add the specified amount of engine oil, and then install the oil filler cap. 1. Engine oil drain bolt NOTE: G The engine oil can - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 66
6. Operate the utility vehicle for several minutes to warm up the engine, and then check for oil leakage. 2. Lift the air filter element and pre-air filter element out of the air filter case. CAUTION: If oil leakage is found, check for the cause. 1 Air filter element cleaning To remove the air - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 67
Inspection and cleaning: 3. Wash the pre-air filter element in soap and water. Allow it to dry. CAUTION: Do not attempt to clean the air filter element with compressed air. It could be damaged. 5. To replace the elements, reverse the above steps. 1 2 CAUTION: The "UP" mark on the pre-air filter - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 68
Drive belt To remove the drive belt: 1. Set the drive select lever halfway between forward and reverse. 2. Pull up on the drive belt and push it outward over the edge of the secondary sheave. 3. Turn the secondary sheave clockwise and the drive belt will roll off the sheave. Inspection: To inspect - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 69
Battery WARNING Battery electrolyte is poisonous and dangerous, causing severe burns, etc. It contains sulfuric acid. Avoid contact with skin, eyes, or clothing. Antidote: EXTERNAL: Flush with water. INTERNAL: Drink large quantities of water or milk. Follow with milk of magnesia, beaten egg, or - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 70
Fuse replacement The fuses are located under the driver's side of the seat for the YXP700 and the passenger's side of the seat for the YXP1000. (See page 8-6 for seat opening and closing procedures.) If a fuse is blown, replace it. 1 WARNING Be sure to use the specified fuse. Using a wrong fuse - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 71
Transmission oil Transmission oil measurement 1. Place the vehicle on a level surface. 1 1. Transmission oil plug CAUTION: Be sure no foreign material enters the transmission case. 2. Remove the transmission oil filler plug and check the oil level. It should be up to the brim of the filler hole. - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 72
4. Check for oil leakage. If oil leakage is found, check for the cause. NOTE: For transmission oil replacement, consult a Yamaha dealer. Wheel removal To remove and install a wheel on your utility vehicle: 1 1 1. Nut (× 4) 1. With the wheels blocked to prevent the utility vehicle from moving, - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 73
Wheel installation 1. Install the wheel and the nuts. NOTE: G Tapered nuts are used for both the front and rear wheels. Install the nut with its tapered side towards the wheel. G The arrow mark on the tire must point toward the rotating direction of the wheel. _ _ 1. Tapered nut 2. Lower the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 74
adjusting brake pedal free play, pump the brake pedal several times to self-adjust the brakes. To adjust the brake pedal free play: 1. Remove the service lid from the floor of the utility vehicle. WARNING Consult your Yamaha dealer before using your utility vehicle if you suspect brake - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 75
2. Check the brake pedal free play by pressing against the pedal with two fingers (using light force) and measuring the distance the pedal travels before resistance is felt. Brake pedal free play: 20-25 mm (0.79-0.98 in) 3. If the free play distance needs adjusting, loosen the locknut and turn the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 76
YXP1000 Replacing a headlight bulb If a headlight bulb burns out, replace it as follows. 1. Remove the headlight bulb holder by turning it counterclockwise. 1. Locknut 2. Adjusting nut Tightening torque: 17 N·m (1.7 m·kgf, 12 ft·lbf) 1. Headlight bulb holder WARNING Do not overtighten the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 77
Adjusting a headlight beam CAUTION: It is advisable to have a Yamaha dealer make this adjustment. To raise the beam, turn the adjusting screw in direction a. To lower the beam, turn the adjusting screw in direction b. 1. Headlight bulb holder tab (× 2) 3. Insert a new headlight bulb into the bulb - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 78
Replacing a taillight bulb If a taillight bulb burns out, have a Yamaha dealer replace it. 8-24 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 79
1- CLEANING AND STORAGE Perform the following preparations when storing your utility vehicle for extended periods of time: NOTE: Turn main switch key to "OFF" position, remove key, and store key in a safe place. Draining the fuel 1. Fill the fuel tank with fresh fuel and add the specified amount - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 80
Chassis preparation 1. Block up the frame to raise all wheels off the ground. 2. Clean exterior of the utility vehicle and apply a rust inhibitor. 3. Cover the utility vehicle with a breathable cover and store it in a dry, well-ventilated area. Battery preparation 1. Remove the battery from the - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 81
1- SPECIFICATIONS 1 YXP700/YXP1000 2492 mm (98.1 in) (YXP700) 3011 mm (118.5 in) (YXP1000) 1232 mm (48.5 in) (YXP700) 1289 mm (50.7 in) (YXP1000) 1275 mm (50.2 in) (YXP700) 1353 mm (53.3 in) (YXP1000) 391 mm (15.4 in) (YXP700) 463 mm (18.2 in) (YXP1000) 1637 mm (64.4 in) (YXP700) 1939 mm (76.3 in) - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 82
Model Weight: Dry weight (without battery) Performance: Maximum speed Minimum turning radius Seating capacity Engine: Engine type Cylinder arrangement Displacement Bore x stroke Compression ratio Starting system Ignition system Spark plug type/manufacturer Spark plug gap Lubrication system YXP700/ - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 83
: Type V-belt width and outer line length V-belt wear limit Transmission oil: Type Quantity Steering system: Type YXP700/YXP1000 YAMALUBE 4 (10W30) or SAE 10W30 API Service SE type or higher 0.9 L (0.79 Imp qt, 0.95 US qt) V-belt automatic centrifugal 31 x 1010 mm (1.22 x 39.76 in) 27.9 mm (1.10 in - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 84
Model Brakes: Brake system YXP700/YXP1000 Mechanical drum brake on rear wheels with selfadjusters (YXP700) Mechanical drum brake on front and rear wheels with self-adjusters (YXP1000) Dual internal expanding shoe Leading/trailing shoes (self-adjusting) 20-25 mm (0.79-0.98 in) Foot type; with - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 85
Model Bulb voltage, wattage × quantity: Headlight Taillight Indicator light: Engine oil level warning light Specified fuses: Main fuse Headlight/signaling system fuse Auxiliary DC jack fuse YXP700/YXP1000 12 V, 30 W / 30 W × 2 Sealed beam × 2 12 V, 3.4 W × 1 20 A 10 A 10 A 10-5 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 86
) 6,000 (3,600) 7,000 (4,200) 8,000 (4,800) 9,000 (5,400) 10,000 (6,000) hours 20 125 250 375 500 625 750 875 1,000 1,125 1,250 DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS 11-1 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 87
. THE CUSTOMER'S RESPONSIBILITY under this warranty shall be to: 1. Operate and maintain the Side-by-Side vehicle as specified in the appropriate Owner's Manual, and 2. Give notice to an authorized Yamaha Side × Side Vehicle dealer of any and all apparent defects within ten (10) days after discovery - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 88
YAMAHA EXTENDED SERVICE (Y.E.S.) 13-1 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 89
1 2 3 4 5 6 7 8 9 10 11 12 13 14 13-2 - 2004 Yamaha Motorsports Pro Hauler 1000 Auto. | Owners Manual - Page 90
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YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN USA 2004.01-0.3×1 CR (E)
JW4-F8199-10
LIT-11626-17-54
READ THIS MANUAL CAREFULLY!
It contains important safety information.
YXP700
YXP1000
OWNER’S MANUAL