2003 Yamaha Motorsports Kodiak 450 Auto. 4x4 Owners Manual - Page 117

2003 Yamaha Motorsports Kodiak 450 Auto. 4x4 Manual

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ITEM ROUTINE Whichever comes first mile (km) hours 200 (320) 20 INITIAL 750 (1,200) 75 1,500 (2,400) 150 EVERY 1,500 3,000 (2,400) (4,800) 150 300 • Check operation/fluid leakage. (See NOTE page 8-4.) • Correct if necessary. • Check operation. V-belt* • Check for cracks or damage. • Check balance/damage/runout. Wheels* • Repair if necessary. • Check bearing assemblies for looseness/damage. Wheel bearing* • Replace if damaged. Front and rear • Check operation. suspension* • Correct if necessary. • Check operation./Replace if damaged. Steering system* • Check toe-in./Adjust if necessary. Drive shaft universal joint* • Lubricate.** Engine mount* • Check for cracks or damage. • Check operation. Front axle boots* • Replace if damaged. • Check all chassis fittings and fasteners. Fittings and fasteners* • Correct if necessary. * It is recommended that these items be serviced by a Yamaha dealer. ** Lithium-soap-based grease Rear brake* NOTE: G Recommended brake fluid: DOT 4 G Brake fluid replacement: • When disassembling the master cylinder or caliper, replace the brake fluid. Normally check the brake fluid level and add fluid as required. • On the inner parts of the master cylinder and caliper, replace the oil seals every two years. • Replace the brake hoses every four years, or if cracked or damaged. WARNING 8-4 Indicates a potential hazard that could result in serious injury or death.

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8-4
*
It is recommended that these items be serviced by a Yamaha dealer.
**
Lithium-soap-based grease
Rear brake*
•
Check operation/fluid leakage. (See NOTE page 8-4.)
•
Correct if necessary.
V-belt*
•
Check operation.
•
Check for cracks or damage.
Wheels*
•
Check balance/damage/runout.
•
Repair if necessary.
Wheel bearing*
•
Check bearing assemblies for looseness/damage.
•
Replace if damaged.
Front and rear
suspension*
•
Check operation.
•
Correct if necessary.
Steering system*
•
Check operation./Replace if damaged.
•
Check toe-in./Adjust if necessary.
Drive shaft universal joint*
• Lubricate.**
Engine mount*
•
Check for cracks or damage.
Front axle boots*
•
Check operation.
•
Replace if damaged.
Fittings and fasteners*
•
Check all chassis fittings and fasteners.
•
Correct if necessary.
ITEM
ROUTINE
Whichever
comes first
INITIAL
EVERY
mile
(km)
200
(320)
750
(1,200)
1,500
(2,400)
1,500
(2,400)
3,000
(4,800)
hours
20
75
150
150
300
NOTE:
●
Recommended brake fluid: DOT 4
●
Brake fluid replacement:
•
When disassembling the master cylinder or cali-
per, replace the brake fluid. Normally check the
brake fluid level and add fluid as required.
•
On the inner parts of the master cylinder and cal-
iper, replace the oil seals every two years.
•
Replace the brake hoses every four years, or if
cracked or damaged.
WARNING
Indicates a potential hazard that could
result in serious injury or death.