2003 Yamaha Motorsports Kodiak 450 Auto. 4x4 Owners Manual - Page 116

2003 Yamaha Motorsports Kodiak 450 Auto. 4x4 Manual

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EBU00261 PERIODIC MAINTENANCE/LUBRICATION ITEM ROUTINE Whichever comes first mile (km) hours 200 (320) 20 INITIAL 750 (1,200) 75 1,500 (2,400) 150 EVERY 1,500 3,000 (2,400) (4,800) 150 300 Valves* Cooling system Spark plug Air filter element Carburetor* Crankcase breather system* Exhaust system* Spark arrester Fuel line* Engine oil Engine oil filter cartridge Engine oil strainer* Final gear oil Differential gear oil Front brake* Check valve clearance. Adjust if necessary. Check coolant leakage. Repair if necessary. Replace coolant every 24 months. Check condition. Adjust gap and clean. Replace if necessary. Clean. Replace if necessary. Check and adjust idle speed/starter operation. Adjust if necessary. Check breather hose for cracks or damage. Replace if necessary. Check for leakage. Tighten if necessary. Replace gasket(s) if necessary. Clean. Check fuel hose for cracks or damage. Replace if necessary. Replace. (Warm engine before draining.) Replace. Clean. Check oil level/oil leakage. Replace every 12 months. Check operation/fluid leakage. (See NOTE page 8-4.) Correct if necessary. Every 20-40 hours (More often in wet or dusty areas.) 8-3

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8-3
EBU00261
PERIODIC MAINTENANCE/LUBRICATION
ITEM
ROUTINE
Whichever
comes first
INITIAL
EVERY
mile
(km)
200
(320)
750
(1,200)
1,500
(2,400)
1,500
(2,400)
3,000
(4,800)
hours
20
75
150
150
300
Valves*
•
Check valve clearance.
•
Adjust if necessary.
Cooling system
•
Check coolant leakage.
•
Repair if necessary.
•
Replace coolant every 24 months.
Spark plug
•
Check condition.
•
Adjust gap and clean.
•
Replace if necessary.
Air filter element
• Clean.
•
Replace if necessary.
Every 20–40 hours
(More often in wet or dusty areas.)
Carburetor*
•
Check and adjust idle speed/starter operation.
•
Adjust if necessary.
Crankcase breather
system*
•
Check breather hose for cracks or damage.
•
Replace if necessary.
Exhaust system*
•
Check for leakage.
•
Tighten if necessary.
•
Replace gasket(s) if necessary.
Spark arrester
• Clean.
Fuel line*
•
Check fuel hose for cracks or damage.
•
Replace if necessary.
Engine oil
•
Replace. (Warm engine before draining.)
Engine oil filter cartridge
• Replace.
Engine oil strainer*
• Clean.
Final gear oil
•
Check oil level/oil leakage.
•
Replace every 12 months.
Differential gear oil
Front brake*
•
Check operation/fluid leakage. (See NOTE page 8-4.)
•
Correct if necessary.