2001 Yamaha Motorsports Zuma ll Owners Manual - Page 46

2001 Yamaha Motorsports Zuma ll Manual

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PERIODIC MAINTENANCE AND MINOR REPAIR PERIODIC MAINTENANCE/LUBRICATION INTERVALS N° ITEM CHECKS AND MAINTENANCE JOBS INITIAL 1,000 (600) 3,000 (2,000) or 6 months (whichever occurs first) Units: Km (miles) EVERY 6,000 (4,000) or 12 months (whichever occurs first) 1 2 3 4 * Fuel line Spark plug Air filter Check fuel hoses and vacuum hose for cracks or damage Replace if necessary. Check condition. Clean regap or replace if necessary. Check electrolyte level and specific gravity. Correct or recharge if necessary. Make sure that the breather hose is properly routed. Check operation, fluid level and vehicle for fluid leakage. (See NOTE page 7-3) Correct accordingly. Replace brake pads if necessary. Check operation. Adjust brake lever free play and replace brake shoes if necessary. Check balance, runout and for damage. Rebalance or replace if necessary. Check tread depth and for damage. Replace if necessary. Check air pressure. Correct if necessary. Check bearing for looseness or damage. Replace if necessary. Check bearing play and steering for roughness Correct accordingly. Lubricate with lithium soap base grease every 24,000 (16,000) or 24 months (whichever occurs first) • Clean or replace if necessary. * Battery 5 * Front brake (disc) 6 7 8 * * * Rear brake (drum) Wheels Tires 7 9 * Wheel bearings 10 * Steering bearings 7-2

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7
EVERY
INITIAL
1,000
(600)
N
°
ITEM
1
*
Fuel line
2
Spark plug
3
Air filter
4
*
Battery
5
*
Front brake (disc)
6
*
Rear brake (drum)
7
*
Wheels
8
*
Tires
9
*
Wheel bearings
10
*
Steering bearings
CHECKS AND MAINTENANCE JOBS
•
Check fuel hoses and vacuum hose for cracks or damage
•
Replace if necessary.
•
Check condition.
•
Clean regap or replace if necessary.
•
Clean or replace if necessary.
•
Check electrolyte level and specific gravity.
•
Correct or recharge if necessary.
•
Make sure that the breather hose is properly routed.
•
Check operation, fluid level and vehicle for fluid leakage.
(See NOTE page 7-3)
•
Correct accordingly.
•
Replace brake pads if necessary.
•
Check operation.
•
Adjust brake lever free play and replace brake shoes if necessary.
•
Check balance, runout and for damage.
•
Rebalance or replace if necessary.
•
Check tread depth and for damage.
•
Replace if necessary.
•
Check air pressure.
•
Correct if necessary.
•
Check bearing for looseness or damage.
•
Replace if necessary.
•
Check bearing play and steering for roughness
•
Correct accordingly.
•
Lubricate with lithium soap base grease every 24,000 (16,000)
or 24 months (whichever occurs first)
3,000
(2,000) or
6 months
(whichever
occurs first)
6,000
(4,000) or
12 months
(whichever
occurs first)
PERIODIC MAINTENANCE AND MINOR REPAIR
7-2
PERIODIC MAINTENANCE/LUBRICATION INTERVALS
Units: Km (miles)