2016 Polaris Sportsman XP 1000 Owners Manual - Page 98

2016 Polaris Sportsman XP 1000 Manual

Page 98 highlights

MAINTENANCE Lubrication Guide Check and lubricate all components at the intervals outlined in the Periodic Maintenance Chart beginning on page 92. Items not listed in the chart should be lubricated at the General Lubrication interval. The a-arms and upper control arms are lubricated at the factory, and no additional lubrication will be needed. However, if these components are subjected to severe use, grease zerks have been provided for additional lubrication at the user's discretion. Item Recommended Lubricant PS-4 5W-50 4-Cycle Oil AGL Gearcase Lubricant & Transmission Fluid Capacity at Fluid Change 2 qt. (1.9 l) 37 oz. (1100 ml) Fill Plug Torque --10-14 ft-lbs (14-19 Nm) Drain Plug Torque 12 ft-lbs (16 Nm) 10-14 ft-lbs (14-19 Nm) See Page Engine Oil Transmission Oil 97 100 Demand Drive Demand Drive Fluid (Front Fluid Gearcase) Rear Gearcase Oil ATV Angle Drive Fluid (or GL5 8090 weight gear lube) DOT 4 Brake Fluid U-Joint Grease 9.3 oz. (275 ml) 7.1 oz. (210 ml) 8-10 ft-lbs (11-14 Nm) 10-14 ft-lbs (14-19 Nm) 11 ft-lbs (15 Nm) 10-14 ft-lbs (14-19 Nm) 102 103 Brake Fluid Front Prop Shaft Yoke --- --- --- 34 Grease fittings (3 pumps maximum) every 500 miles, before long periods of storage, or after pressure washing or submerging. Grease fittings after extreme use or if suspension becomes squeaky. A-Arms, Front POLARIS Alland Rear Season Grease Front Front Prop Shaft Yoke 96

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96
MAINTENANCE
Lubrication Guide
Check and lubricate all components at the intervals outlined in the
Periodic Maintenance Chart beginning on page 92. Items not listed in
the chart should be lubricated at the General Lubrication interval.
The a-arms and upper control arms are lubricated at the factory, and no
additional lubrication will be needed. However, if these components are
subjected to severe use, grease zerks have been provided for additional
lubrication at the user's discretion.
Item
Recommended
Lubricant
Capacity
at Fluid
Change
Fill Plug
Torque
Drain Plug
Torque
See Page
Engine Oil
PS-4 5W-50
4-Cycle Oil
2 qt.
(1.9 l)
---
12 ft-lbs
(16 Nm)
97
Transmission
Oil
AGL Gearcase
Lubricant &
Transmission
Fluid
37 oz.
(1100 ml)
10-14 ft-lbs
(14-19 Nm)
10-14 ft-lbs
(14-19 Nm)
100
Demand Drive
Fluid (Front
Gearcase)
Demand Drive
Fluid
9.3 oz.
(275 ml)
8-10 ft-lbs
(11-14 Nm)
11 ft-lbs
(15 Nm)
102
Rear
Gearcase Oil
ATV Angle Drive
Fluid (or GL5 80-
90 weight gear
lube)
7.1 oz.
(210 ml)
10-14 ft-lbs
(14-19 Nm)
10-14 ft-lbs
(14-19 Nm)
103
Brake Fluid
DOT 4 Brake
Fluid
---
---
---
34
Front Prop
Shaft Yoke
U-Joint Grease
Grease fittings (3 pumps maximum) every 500 miles,
before long periods of storage, or after pressure
washing or submerging.
A-Arms, Front
and Rear
POLARIS All-
Season Grease
Grease fittings after extreme use or if suspension
becomes squeaky.
Front Prop Shaft
Yoke
Front